Abstract High performance polymeric materials such as poly-ether-ether-ketone (PEEK) are increasingly being used for challenging tribological applications in order to replace metal parts in vehicle engines and transmissions. The tribology of natural PEEK, under oil-lubricated conditions, was studied for different metal counterbody finishes. Two different finishing processes were selected for this study: turning and polishing. The test system used was a tri-pin on disc, with pins made of PEEK and counterbodies made of steel, and then dipped in ATF Dexron VI oil. The conclusion was that the wear rate generated by turning was about seven times as high as the wear rate generated by polishing. The friction coefficient displayed a direct correlation with the lubrication regime, and the level of counterbody roughness. On average, the friction coefficient on the hydrodynamic regime for polishing was more than 3 times lower than the friction coefficient in the boundary regime for turning.

Abstract The tribological properties of poly-ether-ether-ketone (PEEK) containing 30% of carbon fiber were studied in an oil-lubricated environment and different surface finishing of the metallic counterbody. Four different finishing processes, commonly used in the automotive industry, were chosen for this study: turning, grinding, honing and polishing. The test system used was tri-pin on disc with pins made of PEEK and counterbody made of steel; they were fully immersed in ATF Dexron VI oil. Some test parameters were held constant, such as the apparent pressure of 2 MPa, linear velocity of 2 m/s, oil temperature at 85 °C, and the time - 120 minutes. The lubrication regime for the apparent pressure of 1 MPa to 7 MPa range was also studied at different sliding speeds. A direct correlation was found between the wear rate, friction coefficient and the lubrication regime, wherein wear under hydrodynamic lubrication was, on average, approximately 5 times lower, and the friction coefficient 3 times lower than under boundary lubrication.