Abstract The understanding of phenomena, no matter their nature is based on the experimental results found. In the most cases, this requires an important number of tests in order to put a reliable and useful observation served into solving the technical problems subsequently. This paper is based on independent and variables combination resulting from experimentation in a mathematical formulation. Indeed, mathematical modeling gives us the advantage to optimize and predict the right choices without passing each case by the experiment. In this work we plan to apply the experimental design method on the experimental results found by (Deokar, A, 2011), concerning the effect of the size and position of a crack on the measured frequency of a beam console, and validating the mathematical model to predict other frequencies

In this paper the design of experiment method is used to investigate and explain the effects of the rotor parameters on crack breathing and propagation in the shaft. Three factors are considered which have an influence on the behavior and the propagation of the crack: the rotational speed, the length of the rotor and the diameter of the shaft. The elaborated mathematical model allows determining the effects and interaction of speed, diameter and length on crack breathing mechanism.The model also determines the optimal values of the parameters to achieve high performance.