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APPLICATION OF POLYCARBOXYLIC ACIDS AS BINDERS FOR TiO2 IMMOBILIZATION ON COTTON TEXTILES

ABSTRACT

Immobilizing the photocatalyst on a support is an alternative solution to a critical issue in photocatalysis, which is the need for unit operations to remove the photocatalyst from the effluent. In this work, TiO2 was immobilized onto a cotton textile substrate by polycarboxylic acid binders (succinic and citric acids) using a solution deposition method, and the most appropriate conditions for pre-treatment and the relationship between variables were determined by an experimental design. Then, samples prepared at optimum conditions were exposed to UV for an extended period of time to evaluate the deactivation. The results showed an increase in photocatalytic activity and deposited mass by raising curing temperature, a statistically significant variable for tested binders. However, the increase in photocatalyst mass deposition is not always followed by an increase in photocatalytic activity, indicating that the photocatalyst distribution on the substrate is also important for photocatalytic efficiency. Both binders formed UV light active materials with sufficient displacement strength for photocatalysis use.

Key words:
Photocatalysis; Titanium compounds; Polycarboxylic acids; Immobilization; Textile substrates

INTRODUCTION

TiO2-based photocatalysis has been widely studied in recent years due to the many advantages TiO2 presents as a photocatalyst. Efforts have focused mainly on researching its most effective application in the degradation of organic pollutants in the liquid phase (Herrmann, 1999Herrmann, J., Heterogeneous photocatalysis: fundamentals and applications to the removal of various types of aqueous pollutants. Catalysis Today, 53, 115-129 (1999). https://doi.org/10.1016/S0920-5861(99)00107-8
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; Tang et al., 2016Tang, Y.; Fu, S.; Zhao, K.; Teng, L., Xie, G., Fabrication of TiO2 micro-/nano-spheres embedded in nanofibers by coaxial electrospinning. Materials Research Bulletin , 78, 11-15 (2016). https://doi.org/10.1016/j.materresbull.2016.02.018
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; Grčić et al., 2017Grčić, I.; Erjavec, B. ; Vrsaljko, D.; Guyon, C.; Tatoulian, M., Influence of plasma surface pretreatment and triarylmethane dye on the photocatalytic performance of TiO2-chitosan coating on textile. Progress in Organic Coatings, 105, 277-285 (2017). https://doi.org/10.1016/j.porgcoat.2017.01.014
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) and gas phase (Verbruggen, 2015Verbruggen, S. W., TiO2 photocatalysis for the degradation of pollutants in gas phase: From morphological design to plasmonic enhancement. Journal of Photochemistry and Photobiology C: Photochemistry Reviews, 24, 64-82 (2015). https://doi.org/10.1016/j.jphotochemrev.2015.07.001
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), or as an antibacterial agent (Mccullagh et al., 2007McCullagh, C.; Robertson, J. M. C.; Bahnemann, D. W.; Robertson, P. K. J., The application of TiO2 photocatalysis for disinfection of water contaminated with pathogenic micro-organisms: a review. Research on Chemical Intermediates, 33, 359-375 (2007). https://doi.org/10.1163/156856707779238775
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). It is also being used as a component of self-cleaning materials in the construction industry, such as glasses, tiles, concretes and paints (Gupta e Tripathi, 2011Gupta, S.; Ripathi, M., A review of TiO2 nanoparticles. Chinese Science Bulletin, 56, 1639-1657 (2011). https://doi.org/10.1007/s11434-011-4476-1
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; Liu et al., 2012Liu, K.; Jiang, L.; Clarke, D. Bio-Inspired Self-Cleaning Surfaces. Annual Review of Materials Research, 42, 231-263 (2012). https://doi.org/10.1146/annurev-matsci-070511-155046
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), or in the textile industry (Gupta e Gulrajani, 2015; Stan et al., 2016Stan, M. S.; Nica, I.. C.; Dinischiotu, A.; Varzaru, E.; Iordache, O. G.; Dumitrescu, I.; Popa, M.; Chifiriuc, M. C.; Pircalabioru, G. G.; Lazar, V.; Bezirtzoglou, E.; Feder, M.; Diamandescu, L., Photocatalytic, Antimicrobial and Biocompatibility Features of Cotton Knit Coated with Fe-N-Doped Titanium Dioxide Nanoparticles. Materials, 9, 789 (2016). https://doi.org/10.3390/ma9090789
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).

The remarkable features of TiO2 as a photocatalyst and the increasing concern over the effects of water and air quality on human health (Ren et al., 2017Ren, H.; Koshy, P.; Chen, W.; Qi, S.; Sorrell, C. C., Photocatalytic materials and technologies for air purification. Journal of Hazardous Materials, 325, 340-366 (2017). https://doi.org/10.1016/j.jhazmat.2016.08.072
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) have supported its application in wastewater and air treatment by heterogeneous photocatalysis. Moreover, heterogeneous photocatalysis has been extensively studied due to its potential in achieving high levels of degradation - or a complete mineralization - of organic pollutants within mild operation conditions (Ibhadon and Fitzpatrick, 2013Ibhadon, A.; Fitzpatrick, P., Heterogeneous Photocatalysis: Recent Advances and Applications. Catalysts, 3, 189-218 (2013). https://doi.org/10.3390/catal3010189
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; Umar and Aziz, 2013Umar, M.; Aziz, H. A. , Photocatalytic degradation of organic pollutants in water. In: (Ed.). Organic Pollutants-Monitoring, Risk and Treatment: InTech (2013). https://doi.org/10.5772/53699
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). This process has major advantages when compared to other technologies, such as low cost when solar or LED light is applied, low selectivity, low or no sewage formation and the need for small amounts of reagents.

In this sense, nano-titanium dioxide films deposited on solid supports present major benefits for these photocatalytic applications when compared to the commonly used powder morphologies. In a large-scale application, it is economically more advantageous to use photocatalysts immobilized on supports since the operation in a slurry system requires additional unit operations to remove the photocatalyst from the effluent.

In searching for suitable supports that can be applied in pollutant treatment by heterogeneous photocatalysis, it is highly desirable that they fit the equipment, maintain a satisfactory mass transfer, allow the passage of light and present a high affinity with the waste compound to be treated (Shan et al., 2010Shan, A.; Ghazi, T.; Rashid, S., Immobilisation of titanium dioxide onto supporting materials in heterogeneous photocatalysis: A review. Applied Catalysis A-General, 389, 1-8 (2010). https://doi.org/10.1016/j.apcata.2010.08.053
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). In addition, immobilization procedures must preserve the physical and chemical properties presented by the original photocatalysts (Ibhadon e Fitzpatrick, 2013Ibhadon, A.; Fitzpatrick, P., Heterogeneous Photocatalysis: Recent Advances and Applications. Catalysts, 3, 189-218 (2013). https://doi.org/10.3390/catal3010189
https://doi.org/10.3390/catal3010189...
). A major challenge in the design of efficient photocatalytic coatings when compared to powders is the small amount of photocatalyst that can be stably deposited onto solid supports (Ivanova et al., 2015Ivanova, A.; Fravventura, M. C.; Fattakhova-Rohlfing, D.; Rathouský, J.; Movsesyan, L.; Ganter, P.; Savenije, T. J.; Bein, T., Nanocellulose-Templated Porous Titania Scaffolds Incorporating Presynthesized Titania Nanocrystals. Chemistry of Materials, 27(18), 6205-6212 (2015). ).

These requirements make textile-based materials potential support substrates: particularly cotton-based fabrics, due to their wide availability and ability to chemically bond with the photocatalyst through a cellulose pretreatment with crosslinking agents, extensively studied for other purposes in the textile industry (Harifi e Montazer, 2012Harifi, t.; Montazer, M., Past, present and future prospects of cotton cross-linking: New insight into nano particles. Carbohydrate Polymers, 88, 1125-1140 (2012). https://doi.org/10.1016/j.carbpol.2012.02.017
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; Dehabadi et al., 2013Dehabadi, V.; Buschmann, H.; Gutmann, J., Durable press finishing of cotton fabrics: An overview. Textile Research Journal, 83, 1974-1995 (2013). https://doi.org/10.1177/0040517513483857
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; Radetic, 2013Radetic, M., Functionalization of textile materials with TiO2 nanoparticles. Journal of Photochemistry and Photobiology C-Photochemistry Reviews, 16, 62-76 (2013). https://doi.org/10.1016/j.jphotochemrev.2013.04.002
https://doi.org/10.1016/j.jphotochemrev....
). The cotton fiber is treated by crosslinking agents, mainly polycarboxylic acids, and phosphorus catalysts to improve wrinkle resistance. Further studies have shown that these agents could interact with TiO2 nanoparticles and therefore be used as binders on immobilization processes (Dhananjeyan et al., 2001Dhananjeyan, M. R.; Mielczarski, E.; Thampi, K. R.; Buffat, Ph.; Bensimon, M.; Kulik‖, A.; Mielczarski, J.; Kiwi, J., Photodynamics and surface characterization of TiO2 and Fe2O3 photocatalysts immobilized on modified polyethylene films. Journal of Physical Chemistry B, 105, 12046-12055 (2001). https://doi.org/10.1021/jp011339q
https://doi.org/10.1021/jp011339q...
; Meilert et al., 2005Meilert, K.; Laub, D.; Kiwi, J., Photocatalytic self-cleaning of modified cotton textiles by TiO2 clusters attached by chemical spacers. Journal of Molecular Catalysis a-Chemical, 237(1-2), 101-108 (2005). ). In that case, selecting polycarboxylic acids as binders for photocatalytic processes may be advantageous because it has been confirmed that these organic compounds are also resistant to radicals and oxidative species (Meilert et al., 2005).

The most widely used polycarboxylic acid for wrinkle resistance improvement is 1,2,3,4-butanetetracarboxylic acid (BTCA)/NaH2PO2 due to its good washing resistance and reduced yellowing of textiles (Kim et al., 2000Kim, B. H.; Jang, J.; Ko, S. W., Durable press finish of cotton fabric using malic acid as a crosslinker. Fibers and Polymers, 1, 116-121 (2000). https://doi.org/10.1007/BF02875195
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; Gupta e Gulrajani, 2015Gupta, D.; Gulrajani, M. L., 8 - Self cleaning finishes for textiles A2 - Paul, Roshan. In: (Ed.). Functional Finishes for Textiles: Woodhead Publishing, p.257-281 (2015). ). However, some other possible compounds were also studied while searching for lower costs and more efficient routes. A short summary of these research findings is shown in Table 1, where ‘SA’ stands for succinic acid, ‘PA’ for 1,2,3-propanetricarboxylic acid and ‘CA’ for citric acid.

Table 1
Summary of research findings on the TiO2 immobilization in cotton using polycarboxylic acids.

SA was studied by several researchers as a possible binder of TiO2 and cellulose (Meilert et al., 2005Meilert, K.; Laub, D.; Kiwi, J., Photocatalytic self-cleaning of modified cotton textiles by TiO2 clusters attached by chemical spacers. Journal of Molecular Catalysis a-Chemical, 237(1-2), 101-108 (2005). ; Karimi et al., 2010Karimi, l. ; Mirjalili, M.; Yazdanshenas, M. E.; Nazari, A., Effect of nano TiO2 on self-cleaning property of cross-linking cotton fabric with succinic acid under UV irradiation. Photochemistry and Photobiology, 86, 1030-1037 (2010). https://doi.org/10.1111/j.1751-1097.2010.00756.x
https://doi.org/10.1111/j.1751-1097.2010...
; Mirjalili e Karimi, 2011Mirjalili, M.; Karimi, L., Photocatalytic Degradation of Synthesized Colorant Stains on Cotton Fabric Coated with Nano TiO2. Journal of Fiber Bioengineering and Informatics, 3, 208-215 (2011). https://doi.org/10.3993/jfbi03201104
https://doi.org/10.3993/jfbi03201104...
). The pioneering research in the area was carried out by Meilert, Laub and Kiwi (2005), mainly motivated by the development of better self-cleaning properties for cotton fabrics from TiO2 immobilization with SA, PA and BTCA binders. An ester linkage between at least one carboxylic group of the tested binders and the cellulose hydroxyl group was successfully obtained, as confirmed by IR spectroscopy. Furthermore, the higher molar ratio of carboxylic groups was not responsible for the higher catalyst mass deposited, which proves that not only the carboxylic group must be present for the esterification reaction to occur, but its availability on the surface to attract a catalyst is also indispensable (Meilert et al., 2005).

CA has also been proposed as a binder in the TiO2 immobilization on cotton textiles by Montazer and Hashemikia (2012Montazer, M.; Hashemikia, S., Textile with immobilised nano titanium dioxide for repeated discoloration of CI Reactive Black 5 under UV-A. Coloration Technology, 128, 403-409 (2012). https://doi.org/10.1111/j.1478-4408.2012.00394.x
https://doi.org/10.1111/j.1478-4408.2012...
). In that work, the use of textile as photocatalyst supports was successfully applied in the treatment of textile effluents (Montazer e Hashemikia, 2012).

The scheme of photocatalyst adhesion onto textile is shown in Fig. 1a for SA and in Fig. 1b for CA. As mentioned before, the esterification reaction occurs when the available hydroxyl groups in cellulose react with the binder’s carboxylic group, forming an ester bond. The remaining carboxylic group can attract particles of TiO2 by strong electrostatic attraction (Meilert et al., 2005Meilert, K.; Laub, D.; Kiwi, J., Photocatalytic self-cleaning of modified cotton textiles by TiO2 clusters attached by chemical spacers. Journal of Molecular Catalysis a-Chemical, 237(1-2), 101-108 (2005). ; Montazer e Hashemikia, 2012Montazer, M.; Hashemikia, S., Textile with immobilised nano titanium dioxide for repeated discoloration of CI Reactive Black 5 under UV-A. Coloration Technology, 128, 403-409 (2012). https://doi.org/10.1111/j.1478-4408.2012.00394.x
https://doi.org/10.1111/j.1478-4408.2012...
).

Figure 1
TiO2 attachment onto cotton textile through pretreatment with SA (a) and CA (b).

It is worth mentioning that this cotton textile treatment with nanoparticles has several applications in the industry sector, not only for use in photoreactors, as proposed by this work, but also for specific functions in smart textiles, including hydrophobicity, antibacterial properties, conductivity, antiwrinkle properties, among others (Yetisen et al., 2016Yetisen, A. K.; Qu, H.; Manbachi, A.; Butt, H.; Dokmeci, M. R.; Hinestroza, J. P.; Skorobogatiy, M.; Khademhosseini, A.; Yun, S. H., Nanotechnology in Textiles. ACS Nano, 10, 3042-3068 (2016). https://doi.org/10.1021/acsnano.5b08176
https://doi.org/10.1021/acsnano.5b08176...
).

The most commonly used methodology to determine photocatalytic activity is performed in batches, where the samples to be analyzed are submerged in a liquid medium in which the test molecule, usually a dye, is dissolved. It is necessary to employ some sort of agitation, aeration and ultraviolet (UV) radiation or visible light source. This test application for photocatalysts immobilized on textiles is not only impractical, but it also results in small photocatalyst displacements, which cannot be easily measured, resulting in random effects on the results.

A more efficient method was proposed by Mills & Wells (2015Mills, A.; Wells, N. Reductive photocatalysis and smart inks. Chemical Society Reviews, v. 44, 2849-2864, (2015). https://doi.org/10.1039/C4CS00279B
https://doi.org/10.1039/C4CS00279B...
) to determine the photoactivity of photocatalysts immobilized on glass, which has recently been acknowledged as a possible ISO standard (ISO/CD 21066). The proposed test is based on the use of inks as photoactivity indicators and involves a dye that when printed or deposited on photoactive film changes its coloration rapidly and irreversibly, within measurable rates, due to irradiation (Mills et al., 2005Mills, A.; Wang, J.; Lee, S.; Simonsena, M., An intelligence ink for photocatalytic films. Chemical Communications, (21), 2721-2723 (2005).). The above mentioned method was adapted to be used with textiles, to avoid displacement errors and because of its more efficient and ecofriendly approach, since it provides a reduction in test time, reagent use and residues generation.

Several formulations can be used, depending on the photocatalyst’s operating range, but the most explored is resazurin/glycerol in the presence of hydroxyethyl cellulose in water. Unlike the other tests reported in the literature, this test does not focus on the occurrence of a photo-oxidative process, but rather on a photo-reductive one (Mills e Wells, 2015Mills, A.; Wells, N. Reductive photocatalysis and smart inks. Chemical Society Reviews, v. 44, 2849-2864, (2015). https://doi.org/10.1039/C4CS00279B
https://doi.org/10.1039/C4CS00279B...
). The reaction scheme can be found in the above mentioned work.

In this context, the aim of the study was twofold: describe the best condition for TiO2 immobilization onto cotton textiles under pretreatment with two different polycarboxylic acids, succinic and citric acid, statistically determined by experimental design, and compare the photocatalytic performance of the resulted materials.

MATERIALS AND METHODS

The white 100% cotton textile was provided by Coats Corrente Ltda. (Brazil). The sodium hypophosphite, succinic acid (SA) and citric acid (CA) grade P.A. were provided by Sigma-Aldrich and used as received. The titanium dioxide (Aeroxide® P25) was supplied by Evonik (Brazil) with a particle size of 21 nm and a BET surface area of 50 m2 g-1.

Photocatalyst Immobilization

Cotton textile stripes of 40 cm² were washed with colorless nonionic detergent 2 g L-1 at 50 °C for 20 min, then rinsed with distilled water and dried in an oven at 100 °C for 1 h. The washed samples were immersed in an aqueous solution of succinic or citric acid in the presence of NaH2PO2 as a catalyst (4%wt) for 1 h, at a liquid to fabric weight ratio of 25:1. After wiping the samples on a manual press roll, the textiles were cured at different temperatures and time intervals, defined in the experimental design. The pre-treated samples were immersed in an aqueous solution of TiO2 5 g L-1, previously sonicated for 30 min, for 1 h. After the photocatalyst deposition, the samples were dried in an oven for 1 h at 100 °C. The dried samples were then dipped into distilled and deionized water and sonicated for 5 min in order to remove the unbounded TiO2.

Photocatalytic Activity Evaluation

A resazurin solution was prepared by magnetic stirring of 50 g of hydroxyethyl cellulose (0.8%wt), 25 mg of resazurin dye, 4 mL of glycerol and 90 µL of polysorbate 20 for 12 h. The textile samples were cut and arranged in equally sized recipients of 18 cm2. Then, 6 mL of solution were placed on the samples, and the support and samples were kept in an oven for 16 h at 50 °C. The dried samples were subsequently tested using two modified mercury vapor lamps of 125 W with 2.0 to 2.5 mW cm-2 irradiation at 365nm in a holder to which the samples were attached.

Testing was monitored by taking pictures with a Sony Cybershot digital camera for further evaluation using Image J software. The method consists of capturing images at 2 min intervals and evaluating these images on software in order to obtain the red color fraction of the RGB (Red, Green, Blue) spectral colors for each of the observed times. Since resazurin (blue colored) reacts to resorufin (pink colored) as the reaction occurs, the relative value of red is incremented up to a maximum value. A comparison of the samples’ activity was performed by evaluating the time it took to reach 90% of the total conversion (t90).

Each sample was tested in triplicate and the mean curve “relative red value versus time” was determined. From the points of this curve, the equation that best fit the experimental results was achieved (1). Then, y90 was obtained from equation (2) and replaced in (1), which determines t90, time to achieve 90% of conversion. This variable was used to compare each sample treatment.

y = A 1 exp t A 2 A 3 (1)

y 90 = y min + 0.90 y max y min (2)

in which A1, A2, A3 are model parameters, ymin is the initial red value fraction of the image’s RGB composition, and ymax is the maximum red value fraction of the image’s RGB composition

Gravimetric Analysis

The burning method was used to determine the TiO2 mass deposited on the fabric’s surface. Blank and treated samples of 36 cm² were placed in a porcelain crucible and kept in an oven at 600 °C for 140 min. The remaining weight of the blank sample was subtracted from the remaining weight of the treated samples, in order to obtain the mass (mc) of the deposited photocatalyst.

Surface Response

The statistical model of a Circumscribed Central Composite Design (CCCD) was employed to investigate the influence of acid concentration, cure temperature and time on the photocatalytic activity (t90) and deposited photocatalyst mass (mc). This method was used to determine the best pre-treatment condition. The model consists of a 2k (k=3) experimental design, six star points and three central point replicates. The results were evaluated and validated at a 95% confidence interval by Statistica 10 software.

SEM Analysis

The surface of the samples was characterized by scanning electron microscope (JSM 6060). The accelerating voltage was 10 kV. The analysis was performed to verify TiO2 presence and its morphology in the treated samples.

Deactivation

A test was conducted in a labyrinth reactor to compare the weight loss resistance of the photocatalyst, attached to the textile, achieved by using each of the binders, as well as to evaluate the remaining photocatalytic activity after several hours. A schematic representation of the deactivation test reactor is presented in Figure 2. A water volumetric flow of 200 L min-1 with bubbling air and UV irradiation was applied for up to 24 h. Samples were collected at 2, 4, 6, 8, 10, 12, 16 and 24 h periods, and then the photocatalytic activity (t90) and deposited photocatalyst mass (mc) were evaluated for each sample.

Figure 2
Schematic representation of the deactivation test reactor.

RESULTS AND DISCUSSION

Surface Response Evaluation

The calculated values for ‘t90’ and ‘mc’ at each point of the experimental design, using SA and CA binders, are shown in Table 2. The numbers in brackets represent coded variables. It should be pointed out, since it is not usual, that the lowest values of t90 indicate the most active samples. Also worth mentioning is that blank samples without treatment were tested under the same conditions as the CCCD samples. In this case, no change in ink color was observed.

Table 2
Experimental design results (adjusted R² of ca. 0.7-0.8).

The statistically significant variables for photocatalytic activity, common to both binders, were: concentration, curing temperature and their interaction (Fig. 3). Furthermore, for SA, the curing time and the interaction between concentration and curing time were also significant.

Figure 3
Pareto chart of effects for t90 by (a) SA and (b) CA pretreatment.

Additionally, the variable that exerts the greatest influence on the photocatalyst deposited mass response was the cure temperature (Fig. 4). For binders, the higher the cure temperature within the range studied, the greater the amount of photocatalyst deposited. As expected, higher curing temperatures provide a higher degree of advancement of the cellulose esterification reaction and, therefore, it is possible to obtain greater polycarboxylic acid adhesion to the fabric surface (Dhananjeyan et al., 2001Dhananjeyan, M. R.; Mielczarski, E.; Thampi, K. R.; Buffat, Ph.; Bensimon, M.; Kulik‖, A.; Mielczarski, J.; Kiwi, J., Photodynamics and surface characterization of TiO2 and Fe2O3 photocatalysts immobilized on modified polyethylene films. Journal of Physical Chemistry B, 105, 12046-12055 (2001). https://doi.org/10.1021/jp011339q
https://doi.org/10.1021/jp011339q...
; Harifi e Montazer, 2012Harifi, t.; Montazer, M., Past, present and future prospects of cotton cross-linking: New insight into nano particles. Carbohydrate Polymers, 88, 1125-1140 (2012). https://doi.org/10.1016/j.carbpol.2012.02.017
https://doi.org/10.1016/j.carbpol.2012.0...
; Ivanova et al., 2015Ivanova, A.; Fravventura, M. C.; Fattakhova-Rohlfing, D.; Rathouský, J.; Movsesyan, L.; Ganter, P.; Savenije, T. J.; Bein, T., Nanocellulose-Templated Porous Titania Scaffolds Incorporating Presynthesized Titania Nanocrystals. Chemistry of Materials, 27(18), 6205-6212 (2015). ). Not only should a larger acid amount adhere to the textile, but a larger amount of carboxyl groups should be available on the surface to attract the catalyst particles, which is then confirmed by the increase in deposited mass.

Figure 4
Pareto chart of effects for mc by (a) SA and (b) CA pretreatment.

Therefore, the increase in photoactivity at higher temperatures, for both binders, is justified by the increase in deposited photocatalyst mass. However, regarding temperature, unlike the behavior seen for mc, there is a slight photoactivity reduction starting at about 200 °C, possibly caused by cluster formation or an uneven TiO2 particle distribution (Meilert et al., 2005Meilert, K.; Laub, D.; Kiwi, J., Photocatalytic self-cleaning of modified cotton textiles by TiO2 clusters attached by chemical spacers. Journal of Molecular Catalysis a-Chemical, 237(1-2), 101-108 (2005). ; Montazer e Hashemikia, 2012Montazer, M.; Hashemikia, S., Textile with immobilised nano titanium dioxide for repeated discoloration of CI Reactive Black 5 under UV-A. Coloration Technology, 128, 403-409 (2012). https://doi.org/10.1111/j.1478-4408.2012.00394.x
https://doi.org/10.1111/j.1478-4408.2012...
).

For samples treated with SA, it was observed that concentrations above the critical value (Table 3) cause solution saturation, which may explain the decrease in activity starting at 7.5%wt. The reduction in activity is also explained by a decrease in the deposited mass, since for this binder, the quadratic concentration term was also significant, indicating maximum deposition for that concentration, which also resulted in the sample’s higher photoactivity.

Table 3
Critical values.

The interaction between binder concentration and curing temperature was significant for both SA and CA. In Fig. 5 and 6, it can be seen that the increase in concentration at low temperatures is more important for photoactivity than at higher temperatures. When the reaction rate is higher, at greater temperatures, the available acid amount on the surface is less significant, as long as it is sufficient, i.e., it approaches a limit of bonded molecules regardless of the concentration used. Moreover, when the reaction time is not sufficiently high, increasing the acid concentration on the fabric surface may not result in more ester bonds with cellulose, and unreacted molecules may potentially remain on the surface.

Figure 5
Surface response of t90 (min) for SA pretreatment (a) temperature versus concentration at the central time and (b) time versus temperature at the central concentration.

Figure 6
Surface response of t90 (min) for CA pretreatment (a) temperature versus concentration at the central time and (b) time versus temperature at the central concentration.

A second-order empirical model equation (3 and 4) was obtained for t90 of SA and CA treatment, respectively, as a function of statistically significant parameters (p<0.05).

t 90 = 3 . 09 + 0 . 88 x 1 + 0 . 98 x 1 2 - 2 . 69 x 2 + 1 . 91 x 2 2 - - 0 . 99 x 3 + 1 . 55 x 3 2 + 1 . 18 x 1 x 2 - 1 . 2 x 1 x 3 (3)

t 90 = 3 . 39 + 2 . 38 x 1 + 2 . 47 x 1 2 - 1 . 44 x 2 + 2 . 04 x 2 2 - - 2 . 79 x 1 x 2 - 1 . 71 x 2 x 3 (4)

The equations (5) and (6) demonstrate the empirical model for mc of SA and CA treatment, respectively, provided by significant parameters (p<0.05).

m c = 5.33 + 1.95 x 2 (5)

m c = 13.01 1.30 x 1 2 + 1.48 x 2 (6)

In the polynomial equations, x1, x2 and x3 represent the coded values of binder concentration, curing temperature and curing time, respectively.

The critical value of each variable in the experimental design was calculated by Statistica software and is presented in Table 3. In the case of SA, the critical values provide the conditions under which the resulting sample will have the best possible photoactivity within the limits proposed in this model. Therefore, these conditions were chosen for further deactivation evaluation. For CA, however, there are restrictions that prevent the use of critical values ​as the optimum point: i) resazurin test limitation due to high CA concentration and ii) sample degradation at high temperatures, experimentally observed by the yellowing of the sample.

Therefore, a simple evaluation of the best result was performed on experimental design points. Even though experiment 9 presented the best activity value, using it is not recommended as it presents the highest error between the observed and predicted values. This error is most likely explained by the resazurin test limitations observed experimentally for this sample, resulting from low experimental pH . Consequently, the point at which the best photoactivity result was obtained, for an evaluated activity range in the test with resazurin, was experiment 4, where concentration was 9%wt, curing temperature was 210 °C and curing time was 3 min.

Deactivation Evaluation

The deactivation evaluation was performed on substrates treated at optimal conditions, which in turn were obtained for each binder in the previously discussed experimental design. The result of the activity after prolonged exposure to UV radiation and effluent flow can be seen in Fig. 7. There is an increase in the ‘t90’ variable when UV exposure time rises, i.e. there is a photocatalytic activity reduction for both binders tested. For CA treated samples, deactivation took place after 6 h of exposure, while SA treated samples presented slower deactivation, becoming significant only after 10 h of exposure. However, after 16 to 24 h of exposure, the final photocatalytic activity for both samples was statistically equal.

Figure 7
Photocatalytic activity as a function of UV exposure time.

These results could be related to weight loss generated by the water flow and air bubbling to which substrates were submitted. However, as can be seen in Table 4, there was no reduction of the deposited catalyst mass, that is, there was no significant displacement of the photocatalyst from the textile matrix.

Table 4
Photocatalyst mass after UV exposure.

The durability of the mass deposited on the samples after UV exposure is very important since it determines whether the use of this method of immobilizing the photocatalyst is feasible. However, investigating the causes of the samples’ deactivation becomes necessary, mainly because at the 4 to 12 h interval, the substrates presented different activities when compared to each other.

In order to find an explanation for this behavior, an additional experiment was performed in which the TiO2 was subjected to the same UV exposure conditions (water and 24 hours of exposure), but using a batch reactor in a slurry system, without any binder. Thereafter, a standard rhodamine B test was performed and the results were compared with those usually obtained from the fresh photocatalyst under the same conditions. There was no significant reduction in activity when these tests were compared and, therefore, the result of the deactivation of the substrates could not be explained by the decomposition or deactivation of the photocatalyst itself, but rather by the interaction with the materials and methods used in the deposition of the photocatalyst. In this matter, the authors understand that a better explanation of the deactivation patterns should be properly addressed in a future work.

SEM Analysis

The SEM images for cotton textile without any treatment (Fig. 8a.) and after treatment with SA at 110 °C (Fig. 8b) and 210 °C (Fig. 8c), both at 2 min intervals, are presented. In both treatments, formation of photocatalyst agglomerates can be observed, which causes an adverse effect on the photocatalytic activity. However, the treatment at 210 °C presented a better photocatalyst distribution on the textile surface. The improved activity presented by the samples treated at higher temperatures can also be justified by this distribution improvement.

Figure 8
SEM images for (a) blank sample and samples treated with (b) SA 6%wt at 110ºC for 2 min, (c) SA 6%wt at 210ºC for 2 min, (d) SA optimum conditions and (e) CA optimum conditions.

Treatment at optimum conditions for SA (Fig. 8d) presented good photocatalyst distribution with even smaller clusters than the treatments discussed above. Greater agglomerate formation for CA treated samples is observed in Fig. 8e, as well as a higher deposit of photocatalyst mass when compared to the samples treated with SA.

It is worth mentioning that all treatments resulted in a cotton fiber completely covered by TiO2 in comparison to the untreated fabric. When considering the irregularity of the cotton fibers or even textile surface, a uniform and homogeneous distribution of TiO2 particles on the cotton surface is unlikely. However, through this analysis, we can clearly see improvements in the particles distribution. Furthermore, it is important to note that the SEM images are obtained in a very small substrate area and, as a result, may not represent the sample as a whole.

CONCLUSION

In this study, the use of two different binders from the polycarboxylic acid group (succinic and citric acid) in the immobilization of a titanium dioxide photocatalyst on 100% cotton textile by dip-pad-cure method was evaluated. For this, a photoactivity test for photocatalysts immobilized on glass, as proposed in the literature, was adapted for use on textile substrates. The treatments were also compared by the deposited photocatalyst mass on the samples. In addition, the morphology of the resulting material was also investigated by SEM analysis. The results indicate a successful TiO2 immobilization on textile substrates with the use of polycarboxylic acids as binders, forming stable and active materials at prolonged UV irradiation periods.

The parameters evaluated by the experimental design in the pretreatment of the textile promote significant change in the deposited amount and distribution of the photocatalyst mass, which most likely resulted in the photoactivity changes reported. Since the increase of the photocatalyst mass is not always accompanied by higher photocatalytic activity, the distribution may play an important role in this matter. Moreover, for both tested binders, the curing temperature proved to be a very important factor, as it relates to the degree of advancement of the cellulose esterification and crosslinking reactions. These reactions are essential for binder adhesion on the textile surface.

Both binders, when used under optimum conditions of concentration, curing temperature and time, which were determined through experimental design, provided stability to the catalyst mass deposited on the substrate even after long periods of exposure to UV and friction.

ACKNOWLEDGMENT

The authors gratefully acknowledge the financial support of CAPES and CNPq.

    ABBREVIATIONS
  • BTCA  - 1,2,3,4-Butanetetracarboxylic acid
  • CA  - Citric acid
  • IR  - Infrared
  • mc  - Deposited photocatalyst mass
  • PA  - 1,2,3-propanetricarboxylic acid
  • SA  - Succinic acid
  • SEM  - Scanning electron micrograph
  • t90  - Time it took to reach 90% of the total conversion
  • UV  - Ultraviolet.

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Publication Dates

  • Publication in this collection
    15 July 2019
  • Date of issue
    Jan-Mar 2019

History

  • Received
    18 May 2017
  • Reviewed
    04 Sept 2017
  • Accepted
    09 Mar 2018
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