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An optimization model for the aggregate production planning in alcohol and sugar mills

The main concern of this work is related to the presentation of an aggregate production planning model of a sugar and alcohol milling company. The mathematical model is based on the process selection model and the production lot-sizing model, and aims to help the decision makers in the production planning and control process of determining the quantity of sugarcane crushed, the selection of sugarcane suppliers, the selection of sugarcane transport system suppliers, the selection of industrial process used in the sugar, alcohol and molasses production and the storage decisions related to these final products. The decisions are taken on a weekly basis and the planning horizon is the whole sugarcane harvesting season. To solve the mixed integer mathematical problem found in this model, we applied the GAMS modeling language and the CPLEX solver. A case study was developed in a sugar and alcohol milling company located in Rio Largo, state of Alagoas, Brazil. The results of this case study helped us to verify the applicability of the proposed model in the aggregate production planning of a milling company. Computational results are presented in real data application.

Aggregate production planning; Process selection; Lot-sizing; Integer optimization; Sugar and alcohol mills


Universidade Federal de São Carlos Departamento de Engenharia de Produção , Caixa Postal 676 , 13.565-905 São Carlos SP Brazil, Tel.: +55 16 3351 8471 - São Carlos - SP - Brazil
E-mail: gp@dep.ufscar.br