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Effect of Heat Treatment Conditions on the Mechanical Properties and Machinability of Ti15SnxCu Alloys

Abstract

In the current work, the microstructure, mechanical properties and machinability of Ti15SnxCu alloys (x = 0 to 2 wt. %) were investigated. The alloy was prepared by the vacuum arc remelting and casting route and then thermally processed by solutionizing at 1000 °C for 2 hours, followed by water quenching. By controlling the heat-treated condition and Cu content, the highest bending strength and modulus were obtained from three-point bending testing. The increases were mainly caused by the strengthening effects of the formation of crystallites with fine grain size and nano-Ti2Cu precipitate phase. In addition, nano-Ti2Cu precipitation was caused by crack initiation and propagation, which reduced the ductility and improved the machinability of Ti15Sn2Cu alloy.

Keywords:
Ti-Sn-Cu alloy; Bending testing; Machinability; Nano-Ti2Cu

1. Introduction

In dentistry, alloys of Ni-Cr, Co-Cr, Ag, Au are commonly used to manufacture crowns, bridges, castings, inlays and denture bases. Recently, titanium and titanium alloys have also been used for these applications11 Ida K, Tani Y, Tsutsumi S, Togaya T, Nambu T, Suese K, et al. Clinical application of pure titanium crown. Dent Mater J. 1985;4(2):191-5. http://dx.doi.org/10.4012/dmj.4.191. PMid:3916818.
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. Due to their low density, excellent biocompatibility, corrosion resistance and mechanical properties, pure Ti and its alloys are widely used for many biomedical applications today11 Ida K, Tani Y, Tsutsumi S, Togaya T, Nambu T, Suese K, et al. Clinical application of pure titanium crown. Dent Mater J. 1985;4(2):191-5. http://dx.doi.org/10.4012/dmj.4.191. PMid:3916818.
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2 Van Noort R. The implant material of today. J Mater Sci. 1987;22(11):3801-11. http://dx.doi.org/10.1007/BF01133326.
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, Ti-Cu-Sn1212 Tsao LC, Wu RW, Wu MW, Huang CH, Chen RS. Formation of ultrafine structure in as cast Ti7CuXSn alloys. Mater Sci Technol. 2013;29(12):1529-36. http://dx.doi.org/10.1179/1743284713Y.0000000257.
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and Ti-15Zr-Mo alloys1616 Correa DRN, Kuroda PAB, Lourenço ML, Buzalaf MAR, Mendoza ME, Archanjo BS, et al. Microstructure and selected mechanical properties of aged Ti-15Zr-based alloys for biomedical applications. Mater Sci Eng C Mater Biol Appl. 2018;91:762-71. http://dx.doi.org/10.1016/j.msec.2018.06.017. PMid:30033311.
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. It is well known that alloying elements alter the transformation temperatures, phases/crystal structure of titanium alloys44 González JEG, Mirza-Rosca JC. Study of the corrosion behavior of titanium and some of its alloys for biomedical and dental implant applications. J Electroanal Chem. 1999;471(2):109-15. http://dx.doi.org/10.1016/S0022-0728(99)00260-0.
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,55 Collings EW. Introduction to titanium alloy design. In: Water JL, Jackson MR, Sims CT, editors. Alloying. Metals Park: ASM International; 1988.,1717 He G, Hagiwara M. Ti alloy design strategy for biomedical applications. Mater Sci Eng C. 2006;26(1):14-9. http://dx.doi.org/10.1016/j.msec.2005.03.007.
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.

Copper (Cu) is a β stabilizer element. The fusion temperature of the alloy decreases with increases in the amount of copper, which greatly favors casting procedures1818 Kikuchi M, Takada Y, Kiyosue S, Yoda M, Woldu M, Cai Z, et al. Mechanical properties and microstructures of cast Ti-Cu alloys. Dent Mater. 2003;19(3):174-81. http://dx.doi.org/10.1016/S0109-5641(02)00027-1. PMid:12628428.
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. The Ti-Cu phase diagram indicates the formation of α-Ti and precipitation of Ti2Cu intermetallic at a copper concentration of 7.0 wt. %1919 Murray JL. Binary alloy phase diagrams: Cu-Ti. In: Baker H, , editor. Alloy phase diagrams. Metals Park: ASM International; 1987.. Many authors have focused on the use of Ti-Cu alloys for industrial applications. Kikuchi et al.1818 Kikuchi M, Takada Y, Kiyosue S, Yoda M, Woldu M, Cai Z, et al. Mechanical properties and microstructures of cast Ti-Cu alloys. Dent Mater. 2003;19(3):174-81. http://dx.doi.org/10.1016/S0109-5641(02)00027-1. PMid:12628428.
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reports that Ti2Cu intermetallics increase the tensile strength and decrease the ductility of Ti-Cu alloys as compared with CP-Ti. Sun et al.2121 Sun QY, Yu ZT, Zhu RH. Dynamic fracture toughness of Ti-2.5Cu alloy strengthened with nano-scale particles at room and low temperatures. Mater Sci Eng A. 2008;131:483-4. http://dx.doi.org/10.1016/j.msea.2006.11.171.
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showed that Ti2.5Cu alloy was strengthened by the formation of Ti2Cu intermetallic particles after the decomposition of β phase into α-Ti phase and Ti2Cu. Yao et al.2222 Yao X, Sun QY, Xiao L, Sun J. Effect of Ti2Cu precipitates on mechanical behavior of Ti-2.5Cu alloy subjected to different heat treatments. J Alloys Compd. 2009;484(1-2):196-202. http://dx.doi.org/10.1016/j.jallcom.2009.04.095.
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reported that acicular Ti2Cu particles made greater strengthening contributions than spherical ones for Ti2.5Cu alloy.

Recently, the author confirm that the addition of 2 wt% Cu, the microstructure of Ti15SnxCu alloy displayed a nano-(Ti, Sn)2Cu phase precipitated in α'-Ti(Sn,Cu) with TEM2323 Tsao LC. Effects of Cu addition on the microstructure and mechanical properties of Ti15Sn alloys. Mater Sci Eng A. 2009;698:98-103. http://dx.doi.org/10.1016/j.msea.2017.05.046.
http://dx.doi.org/10.1016/j.msea.2017.05...
. Another, the 2.5 wt% Cu addition to Ti6AlxV(x = 1.5 and 4) has been already commercially used to nano-Ti2Cu precipitates2424 Mukhopadhyay P, Singh V, Bhattacharjee A, Gogia AK. Effect of Nano Ti2Cu precipitates in Ti6Al4V2.5Cu alloy. Mater Today. 2015;2:3580-5.. Another, Liu et al.2525 Liu J, Zhang X, Wang H, Li F, Li M, Yang K, et al. The antibacterial properties and biocompatibility of a Ti-Cu sintered alloy for biomedical application. Biomed Mater. 2014;9(2):025013. http://dx.doi.org/10.1088/1748-6041/9/2/025013. PMid:24565798.
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reported that the antibacterial rates of the Ti–Cu alloy against E. coli and S. aureus after 7 h of incubation are 99.01% and 91.66%, respectively, indicating that the copper ions release from the Ti-Cu alloy and contribute to the strong antibacterial property, but the Cu ion did not lead to cell cytotoxicity.

Tin (Sn) is widely used in biomedical Ti alloys. Niinomi M. has shown binary Ti-Sn alloy has been found nontoxic and nonallergic2626 Niinomi M. Recent research and development in titanium alloys for biomedical applications and healthcare goods. Sci Technol Adv Mater. 2003;4(5):445-54. http://dx.doi.org/10.1016/j.stam.2003.09.002.
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. Therefore, Sn as major alloying element that is safe to use with Ti alloy. In addition, Sn, a neutral element, has little influence on the transformation temperature. Sn can react with Ti and Cu in the liquid state, leading to a high nucleation rate and limited grain growth upon solidification2626 Niinomi M. Recent research and development in titanium alloys for biomedical applications and healthcare goods. Sci Technol Adv Mater. 2003;4(5):445-54. http://dx.doi.org/10.1016/j.stam.2003.09.002.
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. This limited grain size significantly increases the alloy strength2727 He G, Hagiwara M. Bimodal structured Ti-base alloy with large elasticity and low Young’s modulus. Mater Sci Eng C. 2005;25(3):290-5. http://dx.doi.org/10.1016/j.msec.2005.03.001.
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. Tsao et al.1212 Tsao LC, Wu RW, Wu MW, Huang CH, Chen RS. Formation of ultrafine structure in as cast Ti7CuXSn alloys. Mater Sci Technol. 2013;29(12):1529-36. http://dx.doi.org/10.1179/1743284713Y.0000000257.
http://dx.doi.org/10.1179/1743284713Y.00...
established that the addition of Sn to Ti7CuXSn (X = 0 - 5 wt. %) alloys can effectively increase the solubility of Cu in the eutectoid microstructure (α-Ti + Ti2Cu), induce the transformation of an ultrafine α′ martensite microstructure and increase the volume fraction of the Ti2Cu phase. Han et al.2828 Han JH, Park DH, Bang CW, Yi S, Lee WH, Kim KB. Sn effect on microstructure and mechanical properties of ultrafine eutectic Ti-Fe-Sn alloys. J Alloys Compd. 2009;483(1-2):44-6. http://dx.doi.org/10.1016/j.jallcom.2008.07.162.
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found that increasing the Sn content (1 - 3 at. %) in Ti alloys can decrease the lamellar spacing in the eutectic matrix to improve the plasticity and strength. Hsu et al.1111 Hsu HC, Lin HC, Wu SC, Hong YS, Ho WF. Microstructure and grindability of as-cast Ti-Sn alloys. J Mater Sci. 2010;45(7):1830-6. http://dx.doi.org/10.1007/s10853-009-4166-4.
http://dx.doi.org/10.1007/s10853-009-416...
reported that alloy hardness is directly proportional to Sn content in Ti-Sn alloy. Ho et al.2929 Ho WF, Wu SC, Hong YS, Hsu HC. Evaluation of the machinability of Ti-Sn alloys. J Alloys Compd. 2010;502(1):112-7. http://dx.doi.org/10.1016/j.jallcom.2010.03.227.
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showed that Sn content was significantly related to the machinability of the TixSn (x = 1 to 30 wt. %) alloys. When the Sn content was 20 wt. % or greater, the alloys showed a combination of brittleness and some ductility properties. He et al.3030 He G, Eckert J, LÖser W, Hagiwara M. Composition dependence of the microstructure and the mechanical properties of nano/ultrafine-structured. Acta Mater. 2004;52:3035-46. http://dx.doi.org/10.1016/j.actamat.2004.03.006.
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,3131 He G, Hagiwara M, Eckert J. Effect of Sn on microstructure and mechanical properties of Ti-base dendrite/ultrafine-structured multicomponent alloys. Metall Mater Trans, A Phys Metall Mater Sci. 2004;35(11):3605-12. http://dx.doi.org/10.1007/s11661-004-0196-3.
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found that higher Sn content would shift the alloy composition from hypoeutectic to hypereutectic in the Ti-Sn phase diagram, and that only the compositions of Ti-Sn alloy located at the hypoeutectic region could promote the formation of a dendrite/ultrafine structure with high strength and distinct plasticity. The Ti-Sn-Cu alloy have a potential application as a dental implant material.

Therefore, the aim of this study was to evaluate the microstructure and mechanical properties of Ti15SnxCu (x = 0 and 2 wt. % Cu) alloy samples obtained by as-casting and heat treatment.

2. Experimental Procedure

2.1 Specimen preparation and microstructure

Ti15SnxCu samples with x = 0 and 2 wt. % were prepared from commercially pure Ti (grade 2), Sn (> 99.99 wt. %) and Cu (> 99.99 wt. %) metals using vacuum arc melting furnace. An arc melting process with a tungsten electrode on a water-cooled copper hearth was used to melt the samples. These samples were prepared in high purity argon atmosphere (> 99.999% pure). The Ti15SnxCu samples were repeatedly melted a total of five times at 1600 – 1630 ºC for 2-3 min and directly cast in a copper mold. The obtained ingots were solution-treated at 1000ºC in argon atmosphere for 2 hours and then quenched in water to room temperature.

All samples were ground with silicon carbide papers up to 2000 mesh, polished, and etched (Keller’s etchant, 1mL of HF, 2.5mL of HNO3, 1.5mL of HCl and 95mL of H2O) to reveal the microstructure. The morphologies were studied using optical microscopy (OM) and scanning electron microscopy (SEM, S-3000H, Hitachi Co.) with a voltage of 20 keV. Energy dispersive spectroscopy (EDS) was used to analyze the composition.

2.2 Mechanical property

Three-point bending tests were conducted on a material testing system at a ramp rate of 1 mm/min. According to ASTM E855, the maximum bending strengths were determined with the following equation3232 ASTM: American Society for Testing and Materials. ASTM E855-90: standard test methods for bend testing of metallic flat materials for spring applications involving static loading. West Conshohocken: ASTM; 1990.:

σ = 3 P L 2 b h 2 (1)

Where σ is the bending strength (MPa), P is the load (N), L is the span length (mm), b is the specimen width (mm), and h is the specimen thickness (mm). The mechanical properties were evaluated with a three-point bending test3232 ASTM: American Society for Testing and Materials. ASTM E855-90: standard test methods for bend testing of metallic flat materials for spring applications involving static loading. West Conshohocken: ASTM; 1990.,3333 Hsu HC, Wu SC, Hong YS, Ho WF. Mechanical properties and deformation behavior of as-cast Ti-Sn alloys. J Alloys Compd. 2009;479(1-2):390-4. http://dx.doi.org/10.1016/j.jallcom.2008.12.064.
http://dx.doi.org/10.1016/j.jallcom.2008...
. The samples were cut from the central part of the ingots to dimensions of 2.0 (b) mm × 2.0 (h) mm × 20.0 (l) mm. All samples were polished with 1200-grit SiC paper and cleaned. The modulus of elasticity in bending was calculated from the load increment and the corresponding deflection increment between two points as far apart as possible on a straight line using the equation3232 ASTM: American Society for Testing and Materials. ASTM E855-90: standard test methods for bend testing of metallic flat materials for spring applications involving static loading. West Conshohocken: ASTM; 1990.,3333 Hsu HC, Wu SC, Hong YS, Ho WF. Mechanical properties and deformation behavior of as-cast Ti-Sn alloys. J Alloys Compd. 2009;479(1-2):390-4. http://dx.doi.org/10.1016/j.jallcom.2008.12.064.
http://dx.doi.org/10.1016/j.jallcom.2008...
:

E = L 3 Δ P 4 b h 3 Δ δ (2)

Where E is the modulus of elasticity in bending (Pa), ΔP is the load i (N), and Δδ is the the deflection at midspan. The average bending strength and modulus of elasticity in bending were taken from 5 tests under each condition.

2.3 Machinability

Machinability was evaluated by the cutting length. The end mill traveled for 30 secs from one edge of the sample at a cutting depth of 0.1 mm. The cutting feed speed of the end mill was 12 mm/min and the cutting speed was 30 m/min. The end milling process are carried out on a CNC vertical milling centre using a TiAlN coated carbide end mill (Kennametal HER 060NN4-E) of diameter 6 mm. No water-soluble cutting fluid was used. Five samples were used to evaluate the machinability, and the test was performed twice for each kind of sample at each cutting condition. After testing, the milling surfaces and metal chips were investigated by SEM and the average chip metal length for each kind of sample was calculated.

3. Results and Discussion

3.1 Microstructural characterization

The microstructures of the Ti15SnxCu alloys in the different treatment conditions are shown in Figures 1 and 2. Figure 1a shows that the OM image of AS Ti15Sn alloy had the typical Widmanstätten, basket-weave structure of supersaturated Ti solid solution (α'-Ti), acicular α-Ti, and the pre-existing β-Ti grains. Hsu et al.1111 Hsu HC, Lin HC, Wu SC, Hong YS, Ho WF. Microstructure and grindability of as-cast Ti-Sn alloys. J Mater Sci. 2010;45(7):1830-6. http://dx.doi.org/10.1007/s10853-009-4166-4.
http://dx.doi.org/10.1007/s10853-009-416...
reported that the Ti5Sn alloy is comprised mainly of α'-Ti phase3434 Hsu HC, Wu SC, Hsu SK, Chen CY, Ho WF. Structure and mechanical properties of as-cast Ti-5Sn-xCr alloys. Mater Sci Eng A. 2014;606:157-64. http://dx.doi.org/10.1016/j.msea.2014.03.099.
http://dx.doi.org/10.1016/j.msea.2014.03...
. Others have reported that α'-Ti plates nucleate and grow from the prior β-grain boundaries at high cooling rates1212 Tsao LC, Wu RW, Wu MW, Huang CH, Chen RS. Formation of ultrafine structure in as cast Ti7CuXSn alloys. Mater Sci Technol. 2013;29(12):1529-36. http://dx.doi.org/10.1179/1743284713Y.0000000257.
http://dx.doi.org/10.1179/1743284713Y.00...
,3535 Souza SA, Afonso CRM, Ferrandini PL, Coelho AA, Caram R. Effect of cooling rate on Ti-Cu eutectoid alloy microstructure. Mater Sci Eng C. 2009;29(3):1023-8. http://dx.doi.org/10.1016/j.msec.2008.09.007.
http://dx.doi.org/10.1016/j.msec.2008.09...
. The data reported here are is good agreement with the results from the previous studies2323 Tsao LC. Effects of Cu addition on the microstructure and mechanical properties of Ti15Sn alloys. Mater Sci Eng A. 2009;698:98-103. http://dx.doi.org/10.1016/j.msea.2017.05.046.
http://dx.doi.org/10.1016/j.msea.2017.05...
. The SEM image of AS Ti15Sn alloy shown in Figure 2a displays the same structure by OM. It is found that the lamellae structure of heat-treated (HT) Ti15Sn alloy was coarser than that of AS Ti15Sn alloy, as shown in Figures 1 b and 2b. From OM (Figures 11d) and SEM (Figures 22d), we can see that the 2 wt. % Cu content slightly influenced the microstructure of the alloys. In comparison to Ti15Sn alloy, the lamellar structure of AS Ti15Sn2Cu alloy (Figure 2c) was smaller than that of AS Ti15Sn alloy (Figure 2a). Likewise, the lamellar structure of HT Ti15Sn2Cu alloy (Figure 2d) was smaller than that of HT Ti15Sn alloy (Figure 2b).

Figure 1
Optical micrographs of the Ti15SnxCu alloys: (a) AS Ti15Sn, (b) HT Ti15Sn, (c) AS Ti15Sn2Cu and (d) HT Ti15Sn2Cu.
Figure 2
SEM micrograph of Ti15SnxCu alloys: (a) AS Ti15Sn, (b) HT Ti15Sn, (c) AS Ti15Sn2Cu and (d) HT Ti15Sn2Cu. The inserts show the high magnification microstructure.

The inserted high magnification SEM microstructure shows there is a small amount of nano-particles distributed on the matrix. The EDS results indicated that mainly consisted of Ti and Sn elements with an atom ratio of Ti to Sn of about 3, corresponding to nano-Ti3Sn phase in the XRD pattern in Figure 3 2323 Tsao LC. Effects of Cu addition on the microstructure and mechanical properties of Ti15Sn alloys. Mater Sci Eng A. 2009;698:98-103. http://dx.doi.org/10.1016/j.msea.2017.05.046.
http://dx.doi.org/10.1016/j.msea.2017.05...
,3636 Tsao LC, Chang SY. Influence of Cu addition on the structures and properties of Ti15SnxCu alloys. Mater Sci Technol. 2017;33(15):1846-53. http://dx.doi.org/10.1080/02670836.2017.1325565.
http://dx.doi.org/10.1080/02670836.2017....
. It can be seen that the AS Ti15Sn alloy consisted of supersaturated Ti solid solution (α'-Ti), acicular α-Ti and nano-Ti3Sn. After heat treatment, Figure 2b, nano-Ti3Sn phase was observed on the matrix. The XRD pattern of the HT Ti15Sn alloy exhibited α'/α-Ti and Ti3Sn peaks. According to the Ti-Sn phase diagram3737 Murray JL. The Sn-Ti (Tin-Titanium) system. In: Murray JL, editor. Phase diagrams of binary titanium alloys. Metals Park: ASM International; 1987. p. 294-99., the α + Ti3Sn formed from the supersaturated α'-Ti phase due to the decline of Sn solubility in α-Ti phase as the temperature decreased from 881 ºC to room temperature; i.e.,

Figure 3
XRD patterns of the Ti15SnxCu alloys2323 Tsao LC. Effects of Cu addition on the microstructure and mechanical properties of Ti15Sn alloys. Mater Sci Eng A. 2009;698:98-103. http://dx.doi.org/10.1016/j.msea.2017.05.046.
http://dx.doi.org/10.1016/j.msea.2017.05...
,3636 Tsao LC, Chang SY. Influence of Cu addition on the structures and properties of Ti15SnxCu alloys. Mater Sci Technol. 2017;33(15):1846-53. http://dx.doi.org/10.1080/02670836.2017.1325565.
http://dx.doi.org/10.1080/02670836.2017....
.
α ' T i α + T i 3 S n (3)

As indicated in an early report of Bulanova et al.3838 Bulanova M, Tretyachenko L, Meleshevich K, Saltykov V, Vereshchaka V, Galadzhyj O, et al. Influence of tin on the structure and properties of as-cast Ti-rich T-Si alloys. J Alloys Compd. 2003;350(1-2):164-73. http://dx.doi.org/10.1016/S0925-8388(02)00971-4.
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, the Ti3Sn phase precipitated from the primary β-Ti phase in the Ti15Sn5Si alloy on cooling. Park et al.3939 Park EM, Lee CH, Park JM, Han JH, Song GA, Kim JT, et al. Heterogeneous duplex structured Ti-Sn-Mo alloys with high strength and large plastic deformability. J Alloys Compd. 2013;574:546-51. http://dx.doi.org/10.1016/j.jallcom.2013.05.061.
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reported that the Ti82Sn18 eutectic alloys present a mixture of the hexagonal α-Ti (P63/mmc) solid solution phase and the hexagonal Ti3Sn (P63/mmc) intermetallic compounds (IMCs)3939 Park EM, Lee CH, Park JM, Han JH, Song GA, Kim JT, et al. Heterogeneous duplex structured Ti-Sn-Mo alloys with high strength and large plastic deformability. J Alloys Compd. 2013;574:546-51. http://dx.doi.org/10.1016/j.jallcom.2013.05.061.
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,4040 Park EM, Song GA, Han JH, Seo Y, Park JY, Kim KB. Solid-state phase transformation-induced heterogeneous duplex structure in Ti-Sn-Fe alloys. J Alloys Compd. 2012;515:86-9. http://dx.doi.org/10.1016/j.jallcom.2011.11.078.
http://dx.doi.org/10.1016/j.jallcom.2011...
. Therefore, it is comfirmed that the nano-Ti3Sn phases were precipitated on the lath site2323 Tsao LC. Effects of Cu addition on the microstructure and mechanical properties of Ti15Sn alloys. Mater Sci Eng A. 2009;698:98-103. http://dx.doi.org/10.1016/j.msea.2017.05.046.
http://dx.doi.org/10.1016/j.msea.2017.05...
.

The inserted high magnification SEM image of Ti15Sn2Cu alloy shown in Figures 22d displays many particles distributed on the matrix. The XRD pattern of the AS Ti15Sn2Cu alloy exhibited some diffraction peaks, which indicated α'/α-Ti and Ti2Cu phases. After heat treatment, the Ti15Sn2Cu alloy exhibited α'/α-Ti and nano-Ti2Cu phases (Figure 2d). According to the Ti-Cu phase diagram1919 Murray JL. Binary alloy phase diagrams: Cu-Ti. In: Baker H, , editor. Alloy phase diagrams. Metals Park: ASM International; 1987. and many reports1010 Ohkubo C, Shimura I, Aoki T, Hanatani S, Hosoi T, Hattori M, et al. Wear resistance of experimental Ti-Cu alloys. Biomaterials. 2003;24(20):3377-81. http://dx.doi.org/10.1016/S0142-9612(03)00157-1. PMid:12809765.
http://dx.doi.org/10.1016/S0142-9612(03)...
,4141 Meng XL, Sato M, Ishida A. Influence of Ti2Cu precipitates on B19 martensite structure in a Ti-rich Ti–Ni–Cu thin film. Philos Mag Lett. 2008;88(8):575-82. http://dx.doi.org/10.1080/09500830802322152.
http://dx.doi.org/10.1080/09500830802322...

42 Hu Z, Zhan Y, She J, Zhang G, Peng D. The phase equilibria in the Ti-Cu-Y ternary system at 773K. J Alloys Compd. 2009;485(1-2):261-3. http://dx.doi.org/10.1016/j.jallcom.2009.06.066.
http://dx.doi.org/10.1016/j.jallcom.2009...
-4343 Ma Z, Ren L, Liu R, Yang K, Zhang Y, Liao Z, et al. Effect of heat treatment on Cu distribution, antibacterial performance and cytotoxicity of Ti-6Al-4V-5Cu alloy. J Mater Sci Technol. 2015;31(7):723-32. http://dx.doi.org/10.1016/j.jmst.2015.04.002.
http://dx.doi.org/10.1016/j.jmst.2015.04...
, the final equilibrium microstructure of the Ti-Cu alloy with lower Cu content consists of α-Ti and Ti2Cu, which is formed by a eutectoid reaction. The body centered-tetragonal (bct) Ti2Cu phase (MoSi2 type, a = 0.2943 nm and c = 1.0786 nm) should be present in almost all the Cu-bearing titanium alloys4444 Gelius U, Kolpachev AB, Kolpacheva OV, Nikiforov IY, Chularis AA. Electronic energy structure of TiCu and Ti2Cu. J Struct Chem. 2001;42(4):578-82. http://dx.doi.org/10.1023/A:1013185624613.
http://dx.doi.org/10.1023/A:101318562461...
. Yao et al.2222 Yao X, Sun QY, Xiao L, Sun J. Effect of Ti2Cu precipitates on mechanical behavior of Ti-2.5Cu alloy subjected to different heat treatments. J Alloys Compd. 2009;484(1-2):196-202. http://dx.doi.org/10.1016/j.jallcom.2009.04.095.
http://dx.doi.org/10.1016/j.jallcom.2009...
reported that the spherical Ti2Cu precipitates were observed to nucleate at grain boundaries and intra-grains. Therefore, the strengthening mechanisms can be attributed to the dislocations around the Ti2Cu particles. This mechanism could explain how the Ti2Cu intermetallic restricts the grain growth in the Ti15Sn2Cu alloy, leading to the smaller grain size of Ti15Sn2Cu alloy than of Ti15Sn alloy. It was expected that Ti15Sn2Cu alloy would have better mechanical behavior than Ti15Sn alloy.

3.2 Bending strength

The bending strengths and bending moduli of the Ti15SnxCu samples are shown in Table 1. All the Ti15SnxCu alloys had significantly higher bending strengths (1275.3 ± 63.2 – 1420.3 ± 71.1 MPa) than the CP-Ti (843.2 ± 42.2 MPa). It is obvious that the bending strength of Ti15SnxCu was about 1.5 times that of CP-Ti. Numerous studies have shown that the bending strength of new Ti alloys is about 1395 – 2505 MPa; i.e., 1657–2505 MPa for Ti5SnxCr (x = 0 – 13 wt. %)3434 Hsu HC, Wu SC, Hsu SK, Chen CY, Ho WF. Structure and mechanical properties of as-cast Ti-5Sn-xCr alloys. Mater Sci Eng A. 2014;606:157-64. http://dx.doi.org/10.1016/j.msea.2014.03.099.
http://dx.doi.org/10.1016/j.msea.2014.03...
, 1943 ± 26 MPa for Ti6Al7Nb, 1975 ± 38 MPa for Ti15Mo1Bi4545 Lin CW, Ju CP, Lin JHC. Comparison among mechanical properties of investment-cast C.P. Ti, Ti-6Al-7Nb and Ti-15Mo-1Bi alloys. Mater Trans. 2004;45(10):3028-32. http://dx.doi.org/10.2320/matertrans.45.3028.
http://dx.doi.org/10.2320/matertrans.45....
, 1621 – 2231MPa for TixSi (x = 1 – 12.5 wt.%)4646 Hsu HC, Wu SC, Hsu SK, Li YC, Ho WF. Structure and mechanical properties of as-cast Ti-Si alloys. Intermetal. 2014;47:11-6. http://dx.doi.org/10.1016/j.intermet.2013.12.004.
http://dx.doi.org/10.1016/j.intermet.201...
, and 1395–1650 MPa for TixMo (x = 0 – 13 wt. %)4747 Ho WF. Effect of omega phase on mechanical properties of Ti-Mo alloys for biomedical applications. J Med Biol Eng. 2008;28:47-51.. The bending strengths of the Ti15SnxCu alloys were similar to that of TixMo Alloy.

Table 1
Bending property of Ti15SnxCu under different treatment condition.

The bending strength resulting from the AS condition was slightly lower than that resulting from the HT condition: 1275.3 ± 63.2 MPa vs. 1312.7 ± 65.4 MPa for Ti15Sn, and 1392.2 ± 69.5 MPa vs. 1420.3 ± 71.1 MPa for Ti15Sn2Cu (Table 1 and Figure 4a), respectively. Comparing the different conditions (AS vs. HT), the relative bending strengths of both Ti15Sn and Ti15Sn2Cu sample were respectively 2.9% and 2.0% higher under the HT condition than under the AS condition (Table 2 and Figure 5). Comparing OM, SEM and XRD revealed that the bending strength of the HT sample increased, obviously due to the formation of the coarser α’/α-Ti phase. In Ref4848 Ho W-F, Cheng C-H, Pan C-H, Wu S-C, Hsu H-C. Structure, mechanical properties and grindability of dental Ti-10Zr-X alloys. Mater Sci Eng C. 2009;29(1):36-43. http://dx.doi.org/10.1016/j.msec.2008.05.004.
http://dx.doi.org/10.1016/j.msec.2008.05...
, the bending strength is proof of actual α-Ti phase precipitation. Also, it can be seen from Table 3 and Figure 5 that the bending strength values of both AS and HT Ti15Sn2Cu samples were higher than that of both AS and HT Ti15Sn sample (about 9.2% and 8.2%, respectively). The addition of 2 wt.% Cu caused a large number of nano-Ti2Cu particles to precipitate in the martensite structure, and the nano-Ti2Cu particles enhanced the bending strength of the Ti15Sn2Cu alloy by increasing the resistance to obstacle dislocation movement. In prevent work, both Ti2Cu and Ti3Sn nanoparticles was confirmed by transmission electron microscopy (TEM)1212 Tsao LC, Wu RW, Wu MW, Huang CH, Chen RS. Formation of ultrafine structure in as cast Ti7CuXSn alloys. Mater Sci Technol. 2013;29(12):1529-36. http://dx.doi.org/10.1179/1743284713Y.0000000257.
http://dx.doi.org/10.1179/1743284713Y.00...
. From the Ti-Cu phase diagram, it is clear that the nano-Ti2Cu particles precipitated in the eutectoid reaction (at 790 ºC) from β phase1919 Murray JL. Binary alloy phase diagrams: Cu-Ti. In: Baker H, , editor. Alloy phase diagrams. Metals Park: ASM International; 1987.,2222 Yao X, Sun QY, Xiao L, Sun J. Effect of Ti2Cu precipitates on mechanical behavior of Ti-2.5Cu alloy subjected to different heat treatments. J Alloys Compd. 2009;484(1-2):196-202. http://dx.doi.org/10.1016/j.jallcom.2009.04.095.
http://dx.doi.org/10.1016/j.jallcom.2009...
,

Figure 4
Bending property of Ti15SnxCu under different treatment condition: (a) bending strength and (b) bending modulus.
Table 2
The relative ratios (%) of bending strength and bending modulus of AS versus HT of Ti15SnxCu.
Figure 5
The relative ratios (%) of both bending strength and bending modulus: (a) AS versus HT and (b) Ti15Sn versus Ti15Sn2Cu.
Table 3
The relative ratios (%) of bending strength and bending modulus of Ti15Sn versus Ti15Sn2Cu alloy.
β α + T i 2 C u (4)

The Ti2Cu particles mainly precipitated from the supersaturated α’-Ti phase due to the decline of Cu solubility in α-Ti phase as the temperature decreased from 790 ºC to room temperature; i.e.,

α ' α + T i 2 C u (5)

The XRD results in Figure 3 indicate that the intensity of the Ti2Cu peak (2θ = 38.33) increased after heat treatment, leading to a high volume fraction of Ti2Cu. Thus, the bending strength of the HT Ti15Sn2Cu alloy was higher than those of the as-cast ones. Kikuchi et al.1818 Kikuchi M, Takada Y, Kiyosue S, Yoda M, Woldu M, Cai Z, et al. Mechanical properties and microstructures of cast Ti-Cu alloys. Dent Mater. 2003;19(3):174-81. http://dx.doi.org/10.1016/S0109-5641(02)00027-1. PMid:12628428.
http://dx.doi.org/10.1016/S0109-5641(02)...
noted that Ti2Cu precipitates can strengthen Ti alloy. Sun et al.2121 Sun QY, Yu ZT, Zhu RH. Dynamic fracture toughness of Ti-2.5Cu alloy strengthened with nano-scale particles at room and low temperatures. Mater Sci Eng A. 2008;131:483-4. http://dx.doi.org/10.1016/j.msea.2006.11.171.
http://dx.doi.org/10.1016/j.msea.2006.11...
reported that nano-Ti2Cu precipitates hinder the dislocation movement and thereby increase the mechanical property. A number of articles have shown that Sn can strengthen Ti alloys due to the solid-solution strengthening effect and the formation of Ti3Sn in the alloy2929 Ho WF, Wu SC, Hong YS, Hsu HC. Evaluation of the machinability of Ti-Sn alloys. J Alloys Compd. 2010;502(1):112-7. http://dx.doi.org/10.1016/j.jallcom.2010.03.227.
http://dx.doi.org/10.1016/j.jallcom.2010...
,3030 He G, Eckert J, LÖser W, Hagiwara M. Composition dependence of the microstructure and the mechanical properties of nano/ultrafine-structured. Acta Mater. 2004;52:3035-46. http://dx.doi.org/10.1016/j.actamat.2004.03.006.
http://dx.doi.org/10.1016/j.actamat.2004...
.

The Bending modulus results are shown in Table 1 and Figure 4b. The bending moduli (102.9 ± 6.5 GPa – 116.4 ± 6.8 GPa) of all the Ti15SnxCu alloys were higher than that of CP-Ti (98.1 ± 5.3 GPa). The bending moduli of the Ti15SnxCu alloys were similar to those of Ti6Al7Nb (111 ± 3 GPa)4545 Lin CW, Ju CP, Lin JHC. Comparison among mechanical properties of investment-cast C.P. Ti, Ti-6Al-7Nb and Ti-15Mo-1Bi alloys. Mater Trans. 2004;45(10):3028-32. http://dx.doi.org/10.2320/matertrans.45.3028.
http://dx.doi.org/10.2320/matertrans.45....
and Ti5SnxCr alloy (97–153 GPa)3434 Hsu HC, Wu SC, Hsu SK, Chen CY, Ho WF. Structure and mechanical properties of as-cast Ti-5Sn-xCr alloys. Mater Sci Eng A. 2014;606:157-64. http://dx.doi.org/10.1016/j.msea.2014.03.099.
http://dx.doi.org/10.1016/j.msea.2014.03...
. To simplify the analysis (Table 2 and Figure 5a), the relative ratios of the bending moduli were higher for the HT condition (+ 7.0% for Ti15Sn alloy and + 9.4% for Ti15Sn2Cu alloy) than for the AS condition. Relative to the Ti15Sn alloy (Table 3 and Figure 5b), the bending modulus of the Ti15Sn2Cu alloy was enhanced by 3.4% in the AS condition and by 5.7% in the HT condition. It is known that a higher elastic modulus is essential to minimize elastic deformation. In addition, Kikuchi et al.4949 Kikuchi M, Takahashi M, Okuno O. Elastic moduli of cast Ti-Au, Ti-Ag, and Ti-Cu alloys. Dent Mater. 2006;22(7):641-6. http://dx.doi.org/10.1016/j.dental.2005.05.015. PMid:16221490.
http://dx.doi.org/10.1016/j.dental.2005....
,5050 Kikuchi M, Takahashi M, Okuno O. Elastic properties of experimental titanium alloys. In: Interface Oral Health Science 2007: Proceedings of the 2nd International Symposium for Interface Oral Health Science; 2007; Sendai, Japan. Tokyo: Springer; 2007. p. 345-6. and Guillet et al.5151 Guillet L, Le Roux R. Elastic behavior. In: Westbrook JH, editor. Intermetallic compounds. New York: R.E. Krieger; 1977. p. 453-63. reported that hard IMCs generally have a higher elastic modulus than the constituting elements, and that the increase in the modulus of Ti15Sn2Cu alloy was due to the formation of the Ti2Cu phase in the α matrices. The elastic modulus is one of the most important properties of a dental structural alloy, such as bridges and partial denture frameworks. In general, a higher elastic modulus is also beneficial for machining titanium alloys. Therefore, the HT Ti15Sn2Cu alloys possessed better bending strengths and moduli mainly due to the strengthening effects of the crystallites with fine grain sizes and nano-Ti2Cu precipitates.

3.3 Fracture surface

Figures 6 and 7 show SEM micrographs of the fractured surfaces of the Ti15SnxCu specimens after three-point bending tests. Figure 6a presents two common fracture surfaces of AS Ti15Sn alloy after three-point bending tests. The surfaces were mostly interlamellar fractured (gray smooth) and a few, narrow translamellar fractured (light rough). Interlamellar ruptures were clearly visible in the fractured structures of the AS Ti15Sn alloy at the higher magnification of SEM fractographs (Figure 7a). The river pattern was clearly visible. After heat treating, the fracture surface in Figure 6b appeared to be mixed interlamellar/translamellar. In the high magnification image in Figure 7b, the dimples can be seen clearly. Since interlamellar strength is significantly lower than translamellar strength, the strength of the HT Ti15Sn sample was higher than that of the AS Ti15Sn sample.

Figure 6
SEM fractographs of Ti15SnxCu alloys: (a) AS Ti15Sn, (b) HT Ti15Sn, (c) AS Ti15Sn2Cu and (d) HT Ti15Sn2Cu.
Figure 7
The higher magnification SEM fractographs of Ti15SnxCu alloys: (a) AS Ti15Sn, (b) HT Ti15Sn, (c) AS Ti15Sn2Cu and (d) HT Ti15Sn2Cu.

The effect of adding 2 wt% Cu into the Ti15SnxCu alloy is visible in the fracture images in Figure 66d. The randomly oriented colonies (with respect to the loading direction) and mostly translamellar fracture were observed. A high magnification image of the interlamellar area is given in Figure 7c, where white nanoparticles can be seen clearly. According to Energy Dispersive Spectroscopy (EDS) analysis, the chemical composition (wt. %) of the white nano-particles was Ti (83.98%), Sn (3.82%), and Cu (12.20%), which approximates that of the nano-Ti2Cu phase. The same phenomenon was also observed in the heat treated Ti15Sn2Cu sample (Figures 6 d and 7d), confirming that the nano-Ti2Cu particles could improve the machine property of the Ti15Sn2Cu samples. It is clear that due to the higher bending strength of Ti15Sn2Cu alloy, the brittle nano-Ti2Cu phase precipitated, and those precipitates restricted the motion of dislocations in the multiple slip systems and enhanced the bending strength. It can also be speculated that the cracks initiated and propagated in the brittle nano-Ti2Cu particles in an early stage of the shearing.

3.4 Machinability

Figure 8 shows the cut surfaces of the Ti15SnxCu alloys. Cutting scars (mark a) are obvious on the cutting surface of the AS Ti15Sn alloy (Figure 8a), as well as small amounts of smears (mark b) and micro-voids (mark c). The cutting surface of the HT Ti15Sn2Cu alloy (Figure 8d) had fewer cutting marks than did those of the other samples. The order of cutting traces in the machinability testing was as follows: AS Ti15Sn > HT Ti15Sn > AS Ti15Sn2Cu > HT Ti15Sn2Cu. Compared with that of Ti15Sn alloy, the cutting surface of Ti15SnxCu alloy with 2 wt. % Cu had increased tearing (mark d). It is well known that lower ductility is generally beneficial to the machinability of metals5252 Hsu HC, Wu SC, Hsu SK, Hsu KH, Ho WF. Machinability evaluation of Ti-5Nb-xFe alloys for dental applications. J Mater Eng Perform. 2015;24(3):1332-9. http://dx.doi.org/10.1007/s11665-014-1375-z.
http://dx.doi.org/10.1007/s11665-014-137...
. It is reported that scar morphologies are related to grind adhesion, and the relative low hardness and strength of alloys cause chatter vibration or deformation of the work piece during machining1111 Hsu HC, Lin HC, Wu SC, Hong YS, Ho WF. Microstructure and grindability of as-cast Ti-Sn alloys. J Mater Sci. 2010;45(7):1830-6. http://dx.doi.org/10.1007/s10853-009-4166-4.
http://dx.doi.org/10.1007/s10853-009-416...
,5353 Hsu HC, Hsu SK, Wu SC, Lee CJ, Ho WF. Structure and mechanical properties of as-cast Ti-5Nb-xFe alloys. Mater Charact. 2010;61(9):851-8. http://dx.doi.org/10.1016/j.matchar.2010.05.003.
http://dx.doi.org/10.1016/j.matchar.2010...
. Figure 9 shows SEM images of the metal chips resulting from the machinability testing of the Ti15SnxCu. The metal chips of the Ti15Sn2Cu alloy were finer than those of the Ti15Sn alloy. As shown in Figure 10, the average size of the metal chips of Ti15Sn2Cu alloys is order: AS Ti15Sn (645 ± 56 μm) > HT Ti15Sn (547 ± 42 μm) > AS Ti15Sn2Cu (354 ± 46 μm) > HT Ti15Sn2Cu (286 ± 32 μm). Especially, the HT Ti15Sn2Cu alloy produced much finer metal chips, which are reported to be more suitable for machinability2020 Kikuchi M, Takada Y, Kiyosue S, Yoda M, Woldu M, Cai Z, et al. Grindability of cast Ti-Cu alloys. Dent Mater. 2003;19(5):375-81. http://dx.doi.org/10.1016/S0109-5641(02)00080-5. PMid:12742432.
http://dx.doi.org/10.1016/S0109-5641(02)...
,5454 Takahashi M, Kikuchi M, Okuno O. Mechanical properties and grindability of experimental Ti-Au alloys. Dent Mater J. 2004;23(2):203-10. http://dx.doi.org/10.4012/dmj.23.203. PMid:15287569.
http://dx.doi.org/10.4012/dmj.23.203...
. From the above experiments, it became obvious that the nano-Ti2Cu precipitates caused a loss of ductility and facilitated more effective machinability of Ti15Sn2Cu alloy because small broken fragments more readily formed2020 Kikuchi M, Takada Y, Kiyosue S, Yoda M, Woldu M, Cai Z, et al. Grindability of cast Ti-Cu alloys. Dent Mater. 2003;19(5):375-81. http://dx.doi.org/10.1016/S0109-5641(02)00080-5. PMid:12742432.
http://dx.doi.org/10.1016/S0109-5641(02)...
.

Figure 8
Cut surfaces of Ti15SnxCu samples: (a) AS Ti15Sn, (b) HT Ti15Sn, (c) AS Ti15Sn2Cu and (d) HT Ti15Sn2Cu.
Figure 9
Metal chips cut from Ti15SnxCu samples: (a) AS Ti15Sn, (b) HT Ti15Sn, (c) AS Ti15Sn2Cu and (d) HT Ti15Sn2Cu.
Figure 10
Average length of metal chips of Ti15SnxCu alloys.

4. Conclusion

In the current investigation, the effect of heat treatments on the microstructure, mechanical and machinability properties of Ti15SnxCu was investigated, and the following points were concluded:

  1. 1

    The Ti15Sn alloy exhibits (fine α'/α-Ti + nano-Ti3Sn) and (coarse α'/α-Ti + Ti3Sn) phases under the as-cast and HT conditions, respectively. However, Ti15SnxCu with 2 wt. % Cu (Ti15Sn2Cu) alloy comprises α'/α-Ti + nano-Ti2Cu phase under such conditions.

  2. 2

    All the Ti15SnxCu alloys had higher bending strengths (1275.3 ± 63.2 – 1420.3 ± 71.1 MPa) than that of CP-Ti (843.2 ± 42.2 MPa). Notably, the bending strengths of the HT alloys were higher than those of theAS alloys. The HT Ti15Sn2Cu alloy also had the highest bending strength and modulus, mainly due to the strengthening effects of the crystallites with fine grain sizes and nano-Ti2Cu precipitates.

  3. 3

    In the AS T15Sn alloy, the predominantly observed fracture mode was interlamellar-fracture. In the HT Ti15Sn alloy, the fracture mode was mixed interlamellar/translamellar. However, adding 2 wt. % Cu to the Ti15SnxCu alloy change the fracture structures to mostly translamellar fracture, especially in the case of the heat treated Ti15Sn2Cu alloy.

  4. 4

    It was confirmed that the nano-Ti2Cu precipitation was caused by crack initiation and propagation, which reduced ductility and improved the machinability of Ti15Sn2Cu alloy.

5. Acknowledgments

The authors acknowledge the financial support of this work from the Ministry of Science and Technology, Taiwan, under Project No. MOST 106-2221-E-020-015, 107-222-E-020-011-MY2. SEM was performed by the Precision Instrument Center of National Pingtung University of Science and Technology, Taiwan.

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Publication Dates

  • Publication in this collection
    17 July 2020
  • Date of issue
    2020

History

  • Received
    17 Oct 2019
  • Reviewed
    09 Apr 2020
  • Accepted
    23 May 2020
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