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Titanium Oxynitriding by Plasma-Assisted Thermochemical Treatments Using a Competitive Atmosphere of H2-N2-O2

Abstract

The incorporation of oxygen and/or nitrogen into the titanium lattice has garnered significant attention due to the broad spectrum of intermediate properties that can be achieved between TiN and TiO2. This article delves into the investigation of surface modification of titanium through plasma-assisted thermochemical treatments employing H2-N2-O2 mixtures. The flow rate of the reducing gas (H2) remained constant at 24 sccm, while the flow rates of N2 and O2 were adjusted to yield a total flow rate of 60 sccm. Analysis using GIXRD, Raman spectroscopy, and XPS demonstrated that TiN exhibits stability exclusively in an oxygen-free atmosphere, while TiO2, in contrast, necessitates an oxygen flux equal to or exceeding 18 sccm for stability. Furthermore, it was found that the presence of nitrogen in the plasma atmosphere resulted in a greater expansion of the α-titanium lattice, although the solubility of interstitials decreased. These findings highlight the potential for a controlled approach to producing solid solutions or titanium oxynitrides.

Keywords:
Plasma, Thermochemical treatment; Plasma diagnostic; GIXRD; Titanium oxynitride


1. Introduction

Ti-based alloys are significant in various applications, including biomedical ones, due to their excellent strength-to-weight ratio, superior corrosion resistance, notable thermal and electrical conductivity, and biocompatibility, among other properties11 Liu X, Chu PK, Ding C. Surface modification of titanium, titanium alloys, and related materials for biomedical applications. Mater Sci Eng Rep. 2004;47(3-4):49-121. http://dx.doi.org/10.1016/j.mser.2004.11.001.
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. Furthermore, these properties are highly dependent on the composition of the alloys, particularly nitrogen and/or oxygen gases, the main constituents of the atmosphere-air44 Zhecheva A, Sha W, Malinov S, Long A. Enhancing the microstructure and properties of titanium alloys through nitriding and other surface engineering methods. Surf Coat Tech. 2005;200(7):2192-207. http://dx.doi.org/10.1016/j.surfcoat.2004.07.115.
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A comprehensive understanding of how titanium absorbs nitrogen and oxygen is crucial in devising strategies for the creation of nitrides, oxides, oxynitrides, or related phases. These phases can exhibit intriguing properties suitable for various applications. Literature increasingly suggests the possibility of various stoichiometries and oxidation states, ranging from the solid solution of these interstitials in the α-titanium lattice, α-Ti(N,O) to TiO2, or TiN, or a solid cubic solution (NaCl-type) from titanium (III) nitride (TiN), to the cubic titanium (II) oxide (TiO). These are collectively referred to as oxynitrides TiNxO1-x88 Sahoo S, Alpay SP, Hebert RJ. Surface phase diagrams of titanium in Oxygen, Nitrogen and Hydrogen environments: a first principles analysis. Surf Sci. 2018;677:18-25. http://dx.doi.org/10.1016/j.susc.2018.05.007.
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Although numerous experimental and theoretical studies exist for α-Ti(N,O) solid solutions, TiNxO1-x solid cubic solution (NaCl-type), TiO2, and TiN compounds and the conditions for their formation88 Sahoo S, Alpay SP, Hebert RJ. Surface phase diagrams of titanium in Oxygen, Nitrogen and Hydrogen environments: a first principles analysis. Surf Sci. 2018;677:18-25. http://dx.doi.org/10.1016/j.susc.2018.05.007.
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, there is still a degree of uncertainty regarding the bonding and structure of TiNxO1-x. Various experimental methods have been employed to synthesize and understand the formation mechanism of TiOxNy1818 Wu H, Yang D, Zhu X, Gu P, Sun H, Wangyang P, et al. Effect of the nitrogen-oxygen ratio on the position of N atoms in the TiO2 lattice of N-doped TiO2 thin films prepared by DC magnetron sputtering. CrystEngComm. 2018;20(29):4133-40. http://dx.doi.org/10.1039/C8CE00773J.
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19 Ahmed M, Xinxin G. A review of metal oxynitrides for photocatalysis. Inorg Chem Front. 2016;3(5):578-90. http://dx.doi.org/10.1039/C5QI00202H.
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21 Fabreguette F, Imhoff L, Guillot J, Domenichini B, Marco de Lucas MC, Sibillot P, et al. Temperature and substrate influence on the structure of TiNxOy thin films grown by low pressure metal organic chemical vapour deposition. Surf Coat Tech. 2000;125(1-3):396-9. http://dx.doi.org/10.1016/S0257-8972(99)00588-5.
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The plasma-assisted thermochemical technique is conducted in the abnormal glow discharge region. Here, a uniform, stable glow, separated from the cathode (workpiece) by the cathode sheath, produces a current density that is directly proportional to the voltage drop, making it easily controllable2323 Kapczinski MP, Gil C, Kinast EJ, Santos CA. Surface modification of titanium by plasma nitriding. Mater Res. 2003;6(2):265-71. http://dx.doi.org/10.1590/S1516-14392003000200023.
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. Different events can happen during the plasma-surface interaction. Ions are accelerated within the cathode sheath, bombarding the sample surface. Atoms dislodged from the surface due to sputtering interact with plasma species, forming unstable compounds. These compounds then redeposit and recombine on the sample's surface, releasing atoms that diffuse into the titanium2525 Edenhofer B. Physical and metallurgical aspects of ionnitriding. Heat Treatment of Metals. 1974;1:23-8.,2626 Jindal PC. Ion nitriding of steels. J Vac Sci Technol. 1998;15(2):313-7. http://dx.doi.org/10.1116/1.569579.
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. If the energy required for compound formation surpasses the collision energy, compounds might form and either remain on the surface or return to the plasma. The oxidation of titanium, which occurs when oxygen ions or molecules collide with the titanium surface, exemplifies the former scenario. The latter is represented by the reduction of TiO2 by hydrogen ions, molecules, or atoms.

In multi-element plasma atmospheres, numerous concurrent events might transpire during treatment. These events can include precipitation, adsorption, sputtering, reduction, oxidation, and species diffusion on the surface2727 Brading HJ, Morton PH, Bell T, Earwaker LG. Plasma nitriding with nitrogen, hydrogen, and argon gas mixtures: structure and composition of coatings on titanium. Surf Eng. 1992;8(3):206-12. http://dx.doi.org/10.1179/sur.1992.8.3.206.
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29 Norsuzila Ya’acob M, Abdullah M, Ismail M. Medina TL, Talarico IA, Casas TC, et al. Plasma nitriding of titanium alloys. Intech. 1989;32:137-44.
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.

In this study, both nitriding and oxidation processes were undertaken simultaneously, facilitated by an H2-reducing atmosphere. A continuous H2 atmosphere flow was used to inhibit the spontaneous formation of native oxide. As a result, the plasma active species would consistently meet a titanium surface devoid of native oxides. This oxide-free state was ensured by introducing a sufficient hydrogen flow prior to treatment until the O-I peak (777 nm), as observed in optical emission spectroscopy (OES) of the residual gas plasma, disappeared3131 Vitoriano JDO, Pessoa RS, Mendes AA Fo, Amorim JD Fo, Alves-Junior C. Effect of OH species in the oxynitride titanium formation during plasma-assisted thermochemical treatment. Surf Coat Tech. 2022;430:127990. http://dx.doi.org/10.1016/j.surfcoat.2021.127990.
http://dx.doi.org/10.1016/j.surfcoat.202...
. By controlling the nitriding/oxidation environment and adjusting the N2/O2 ratio while using hydrogen to remove native oxides, we aim to provide a comprehensive understanding of the Ti-N-O system.

2. Materials and Methods

2.1. Samples preparation

Commercially pure grade 2 titanium discs, measuring 1.0 mm in thickness and 16.0 mm in diameter, were used for the plasma-assisted thermochemical experiments. The discs were metallographically prepared as detailed in previous publication3131 Vitoriano JDO, Pessoa RS, Mendes AA Fo, Amorim JD Fo, Alves-Junior C. Effect of OH species in the oxynitride titanium formation during plasma-assisted thermochemical treatment. Surf Coat Tech. 2022;430:127990. http://dx.doi.org/10.1016/j.surfcoat.2021.127990.
http://dx.doi.org/10.1016/j.surfcoat.202...
. After polishing, they were cleaned three times in an ultrasonic bath containing enzymatic detergent, 70% ethanol, and distilled water. The samples were immersed for 10 minutes in each cleaning bath to remove any contaminants (hardened oils, dirt, grease, fingerprints, etc.) that might interfere with the plasma-assisted surface modification process.

2.2. Plasma-assisted thermochemical process

Plasma treatments were conducted using a DC plasma apparatus, as detailed in3131 Vitoriano JDO, Pessoa RS, Mendes AA Fo, Amorim JD Fo, Alves-Junior C. Effect of OH species in the oxynitride titanium formation during plasma-assisted thermochemical treatment. Surf Coat Tech. 2022;430:127990. http://dx.doi.org/10.1016/j.surfcoat.2021.127990.
http://dx.doi.org/10.1016/j.surfcoat.202...
. After placing the sample in the sample holder, the reactor was sealed and pumped down to a residual pressure of 2.7 Pa. Subsequently, a hydrogen gas flow of 24 sccm was introduced. The O-I (777 nm) peak, denoted by spectroscopic notation O-I (3p44 Zhecheva A, Sha W, Malinov S, Long A. Enhancing the microstructure and properties of titanium alloys through nitriding and other surface engineering methods. Surf Coat Tech. 2005;200(7):2192-207. http://dx.doi.org/10.1016/j.surfcoat.2004.07.115.
http://dx.doi.org/10.1016/j.surfcoat.200...
4s2 3P0 → 3P1), was monitored via optical emission spectroscopy (OES) until its disappearance, which occurred at 49.3 Pa. The samples underwent a pre-treatment at 900 V and 120°C for a duration of 30 minutes (a typical cleaning condition utilized in our laboratory) to cleanse the samples, particularly to eliminate impurities and oxide films from the titanium surface. For plasma treatment, a pressure of 200 Pa was employed, ensuring an abnormal discharge regime where the voltage varies linearly with the current. Different H2+N2+O2 mixtures were used, maintaining a constant total flow (60 sccm) and hydrogen flow (24 sccm), as outlined in Table 1.

Table 1
Experimental conditions employed in this study. Samples are denoted as TiHO2N2, where the superscript indicates the nitrogen flux and the subscript indicates the oxygen flux.

To ensure uniformity in temperature across all experimental conditions, adjustments were made to both the voltage and current. Following this, either nitrogen, oxygen, or a combination of both gases was introduced until the system stabilized at a pressure of 200 Pa. The temperature during the process was consistently maintained at 400°C, with each treatment lasting for a duration of 1 h (as detailed in Table 1). Continuous monitoring of the plasma was achieved using optical emission spectroscopy. Specifically, the Ocean Optics USB 4000 spectrometer was employed, which operates over a wavelength range of 180.2 nm to 897.1 nm. This device boasts a 3648-element CCD array, ensuring high-resolution spectral data with an optical resolution of approximately 0.3 nm (FWHM). Wavelength calibration was meticulously performed on the USB4000 spectrometer using a mercury-argon calibration light source to guarantee accuracy in spectral readings. In addition to this, fiber optics from Ocean Optics (QP 1000-2-UV-BX) were utilized to enhance the precision of data acquisition.

2.3. Material characterization

After the plasma treatment, both the crystallography and chemical composition of the samples were assessed. Crystallographic characterization was conducted via X-ray diffraction (XRD) using a SHIMADZU® XRD-6000 (with a copper target tube, λ = 1.54060 nm, 30 mA, and 40 kV). In-depth layer analyses were carried out using the GIXRD technique (Seeman-Bohlin geometry), integrated with a thin layer analysis accessory (THA-1101) for low-angle incidence. For Grazing Incidence X-ray Diffraction (GIXRD), incidence angles of 0.5, 1.0, and 15.0 degrees were utilized. The associated X-ray information depth ranges were determined based on the mass attenuation coefficient of pure titanium, calculated using the Beer-Lambert law (HighScore Plus). These depths were approximately 0.09 μm, 0.181-0.189 μm, and 0.71 – 2.08 μm, respectively. For this calculation, the titanium density was considered as 4.51 g/cm3, and the mass absorption coefficient of Cu K-alpha radiation was taken as 202.4 cm2/g. An angular range from 20º to 60º (2Ɵ) was scanned at a speed of 0.02º/s.

Raman scattering measurements were performed using a T64000 Horiba Jobin-Yvon triple Raman spectrometer, equipped with a CCD detector 1024x256 – OPEN-3LD/R. The excitation was provided by a Verdi G5 Laser (Coherent Inc.) operating at 532 nm (green) with a power of 1 mW focused on a 100× objective (resulting in a laser spot diameter of 1 μm). Acquisition parameters were set to 10 acquisitions, an exposure time of 5 s, and a confocal aperture of 6.5 μm. XPS spectra were captured using a Thermo Fisher Scientific K-Alpha+ spectrometer with a monochromatic Al K-α X-ray source (Waltham, MA, USA). The energy scale was calibrated referencing the adventitious C 1s peak at 284.8 eV. High-resolution spectra from the Ti 2p, N 1s, and O 1s regions were gathered to evaluate the surface chemical states. Broad Raman spectra of the treated samples were analyzed by deconvoluting the peaks into four individual Gaussian peaks. Both quantitative and qualitative analyses of XPS and Raman spectra, for standard and treated samples, were executed using the OriginPro 2018 64-bit software3232 Saoula N, Madaoui N, Tadjine R, Erasmus RM, Shrivastava S, Comins JD. Influence of substrate bias on the structure and properties of TiCN films deposited by radio-frequency magnetron sputtering. Thin Solid Films. 2016;616:521-9. http://dx.doi.org/10.1016/j.tsf.2016.08.047.
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,3333 Biesinger MC, Lau LWM, Gerson AR, Smart RSC. Resolving surface chemical states in XPS analysis of first row transition metals, oxides and hydroxides: Sc, Ti, V, Cu and Zn. Appl Surf Sci. 2010;257(3):887-98. http://dx.doi.org/10.1016/j.apsusc.2010.07.086.
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.

3. Results and Discussion

3.1. Plasma diagnostics during titanium plasma treatment

In examining the OES spectra (Figure 1) for all treatment conditions, intensity variations of the active species were evident upon adding oxygen to the treatment atmosphere. Notable changes were observed, primarily for O (777 nm), O (844 nm), Hα656.5 nm, Hβ486.1 nm, as well as the second positive and first negative band systems of nitrogen.

Figure 1
OES spectra from plasmas produced under varying experimental conditions utilized in this study (A), with detailed views of OH peaks between 306 nm and 315 nm (B).

A closer examination of the wavelength region between 306 nm and 315 nm reveals that the deconvoluted peaks of the OH band (306.8 nm, 309.4 nm), from the system A2X2Π, also increase with the introduction of more oxygen flux. Both O2 and H2O can efficiently repair oxygen vacancy defects through their dissociation. The dissociation of O2 at the oxygen vacancies of TiO2(110) can heal these defects, returning the surface to its stoichiometric state. Conversely, the dissociation of H2O results in the formation of two OH groups on the surface. These OH groups can substantially alter the electronic properties of TiO2(110), potentially leading to additional adsorption, diffusion, and dissociation of O2 and H2O1919 Ahmed M, Xinxin G. A review of metal oxynitrides for photocatalysis. Inorg Chem Front. 2016;3(5):578-90. http://dx.doi.org/10.1039/C5QI00202H.
http://dx.doi.org/10.1039/C5QI00202H...
.

The strength of O2 adsorption is also notably influenced by the extent of oxygen coverage. The energy required for O2 adsorption decreases significantly as the unit cell's size expands. This phenomenon can be ascribed to the binding mechanism, which is intrinsically tied to the capture of electrons linked to the vacancy. As vacancy coverage increases, the configuration favoring dissociation becomes more energetically favorable, facilitating more straightforward O2 dissociation3434 Schneider J, Matsuoka M, Takeuchi M, Zhang J, Horiuchi Y, Anpo M, et al. Understanding TiO2 photocatalysis: mechanisms and materials. Chem Rev. 2014;114(19):9919-86. http://dx.doi.org/10.1021/cr5001892.
http://dx.doi.org/10.1021/cr5001892...
.

3.2. Surface color analysis

The surfaces of the samples post-oxynitriding did not exhibit notable microstructural differences. However, a color variation was observed, dependent on the composition of the treatment atmosphere (Figure 2).

Figure 2
Color variation on the sample surfaces for different plasma treatment atmospheres.

Using the RGB color space, the untreated sample was identified as light gray (#E3E3DB). The oxidized sample exhibited a combination of light gray and pink hues (#E5D2CA). Samples subjected to nitriding displayed light brown and pink colors (#D39473). The colors of other surfaces varied from light blue (#9787A3) to dark blue (#5443BB) as the oxygen flow ranged from 27 sccm to 9 sccm. Clear rings, approximately 1 mm in thickness, were observed along the edges of the samples. These rings, referred to as restriction rings, are caused by distortions in the electric field within the edge region3535 Ataíde ARP, Alves C Jr, Hajek V, Leite JP. Effects during plasma nitriding of shaped materials of different sizes. Surf Coat Tech. 2003;167(1):52-8. http://dx.doi.org/10.1016/S0257-8972(02)00887-3.
http://dx.doi.org/10.1016/S0257-8972(02)...
. Several studies have indicated that δ-TiN nitride possesses a golden hue due to its high nitrogen content. However, certain oxynitride coatings display a violet or grayish-violet shade. Clearly, these color variations are linked to the concentration gradients present in the Ti-N-O system3636 Skowroński AJ, Antończak AJ, Trzcinski M, Łazarek Ł, Hiller T, Bukaluk A, et al. Optical properties of laser induced oxynitride films on titanium. Appl Surf Sci. 2014;304:107-14. http://dx.doi.org/10.1016/j.apsusc.2014.01.047.
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,3737 Pohrelyuk I, Morgiel J, Tkachuk O, Szymkiewicz K. Effect of temperature on gas oxynitriding of Ti-6Al-4V alloy. Surf Coat Tech. 2019;360:103-9. http://dx.doi.org/10.1016/j.surfcoat.2019.01.015.
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.

3.3. GIXRD characterization

Structural changes dependent on the composition of the atmosphere were observed. The GIXRD patterns, using a grazing incidence angle of 1° (Figure 3A), show differences when oxygen is replaced by nitrogen in the plasma atmosphere. For comparison, we referenced the XRD pattern database: face-centered cubic TiN structure (ICDD card 00-087-0629), α-Ti hexagonal structure (ICDD card 01-089-2762), and TiO2 tetragonal structure (ICDD card 01-076-1941). For the untreated sample, in addition to the reflections of (100), (002), (101), and (102) from polycrystalline α-Ti, the reflection (101) of native TiO2 was also observed. The disappearance of this peak in other samples suggests that the pretreatment process effectively removed the native TiO2. In plasma treatments using oxygen-rich atmospheres, namely TiH360, TiH279, and TiH1818, the intensity of the TiO2 peaks correlates with the oxygen flow. For plasma treatment in an atmosphere devoid of oxygen, peaks identified as TiN (200) are evident. A closer examination of the diffractograms reveals that the reflections of α-Ti planes (102), (101), (002), and (100) in plasma-treated samples are broader and shifted to the left compared to the untreated sample. Reflections from the Ti plane (002) (Figure 3B) display a more pronounced shift to the left for the treated samples, suggesting a solid solution whose interplanar distance increases when interstitials are introduced. For the TiH360 sample, beyond the leftward deviation, an asymmetry of the peak is evident, suggesting the presence of two convoluted peaks. The first, at 37.8 degrees, can be attributed to the solid solution of α-Ti (002), and the second, at 38.8 degrees, tentatively suggests the presence of the TiO0.3 structure (ICDD card 00-073-1581) under this condition. This hypothesis gains further support when analyzing reflections from the Ti (101) (Figure 3C) and Ti (102) planes (Figure 3D).

Figure 3
(A) GIXRD patterns of oxynitrided titanium surfaces, taken at an incidence angle of 1 degree; (B-D) Detail of peak shifts for the solid solution corresponding to Ti (002), Ti (101), and Ti (102) planes, respectively.

The peak of the TiH360 sample exhibits a more pronounced shift to the left compared to the other samples, hinting at the presence of the TiO0.3 peak alongside the α-Ti(O) peak of the solid solution. Figures 3C and 3D also reveal peaks associated with the TiO2 phase.

The parameters “a” and “c” of the α-Ti hexagonal lattice, as determined from the reflection of the plane (100), are presented in Figure 4. These measurements align with literature findings, which show that the insertion of interstitial atoms leads to a pronounced expansion of the c-axis of the α-Ti lattice, with the a-axis being less affected. The TiH1818 sample exhibited the maximum values for the lattice parameters, with “c” at 4.74 Å and “a” at 2.95 Å. When only oxygen occupies the interstices of the α-Ti lattice, these values correspond to a concentration of 20% atomic oxygen. This behavior echoes literature findings emphasizing the significant expansion of the c-axis due to the incorporation of interstitial atoms, while the a-axis remains comparatively stable3838 Lebeda M, Vlčák P, Drahokoupil J. Influence of nitrogen interstitials in α-titanium and nitrogen vacancies in δ-titanium nitride on lattice parameters and bulk modulus - computational study. Comput Mater Sci. 2022;211:111509. http://dx.doi.org/10.1016/j.commatsci.2022.111509.
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,3939 Gray GT 3rd, Lawson AC. Influence of interstitial oxygen on the lattice parameters of solution-treated and aged Ti-8.6 wt% Al alloys. Proc MRS. 1989;166:261-6. http://dx.doi.org/10.1557/PROC-166-261.
http://dx.doi.org/10.1557/PROC-166-261...
. It is noteworthy that the TiH1818 sample reached the aforementioned maximum values, consistent with a concentration of 20% atomic oxygen when solely oxygen is present in the α-Ti lattice interstices11 Liu X, Chu PK, Ding C. Surface modification of titanium, titanium alloys, and related materials for biomedical applications. Mater Sci Eng Rep. 2004;47(3-4):49-121. http://dx.doi.org/10.1016/j.mser.2004.11.001.
http://dx.doi.org/10.1016/j.mser.2004.11...
.

Figure 4
Variation in the lattice parameters of the α-Ti phase as a function of nitrogen and oxygen flow.

Given that nitrogen, with its larger atomic radius, is expected to cause more lattice expansion than oxygen, it's plausible that the interstitial concentration for the TiH1818 sample might be reduced1414 Kværndrup FB, Kücükyildiz ÖC, Winther G, Somers MAJ, Christiansen TL. Extreme hardening of titanium with colossal interstitial contents of nitrogen and oxygen. Mater Sci Eng A. 2021;813:1-10. http://dx.doi.org/10.1016/j.msea.2021.141033.
http://dx.doi.org/10.1016/j.msea.2021.14...
. This significant lattice expansion of α-Ti by nitrogen becomes evident when we track the substitution of oxygen by nitrogen from the TiH360 to the TiH1818 condition. At elevated nitrogen concentrations, there's a noticeable decrease in the values of the "c" and "a" lattice parameters. A comparable peak has been previously identified for oxygen solutions in α-Ti at an oxygen concentration of 0.33 at. %, and this was attributed to the structured arrangement of the oxygen atoms1414 Kværndrup FB, Kücükyildiz ÖC, Winther G, Somers MAJ, Christiansen TL. Extreme hardening of titanium with colossal interstitial contents of nitrogen and oxygen. Mater Sci Eng A. 2021;813:1-10. http://dx.doi.org/10.1016/j.msea.2021.141033.
http://dx.doi.org/10.1016/j.msea.2021.14...
. In our study, a potential ordering of nitrogen atoms, followed by the precipitation of the TiN phase, might be at play.

Interestingly, the lattice parameters — and therefore the unit cell volume — of the TiH927 sample were found to be lower than those of the TiH279 sample (Table 2). This observation appears counterintuitive, especially considering the larger atomic radius of nitrogen (0.71 Å) in comparison to oxygen (0.60 Å)4040 Kværndrup FB, Kücükyildiz ÖC, Winther G, Somers MAJ, Christiansen TL. Extreme hardening of titanium with colossal interstitial contents of nitrogen and oxygen. Mater Sci Eng A. 2021;813:141033. http://dx.doi.org/10.1016/j.msea.2021.141033.
http://dx.doi.org/10.1016/j.msea.2021.14...
,4141 Conrad H. Effect of interstitial solutes on the strength and ductility of titanium. Prog Mater Sci. 1981;26(2-4):123-403. http://dx.doi.org/10.1016/0079-6425(81)90001-3.
http://dx.doi.org/10.1016/0079-6425(81)9...
. One potential explanation could be the diminished absorption of nitrogen by titanium in a competitive nitrogen-oxygen atmosphere.

Table 2
Lattice parameters (a and c), c/a ratio, and cell volume for oxygen and/or nitrogen solid solutions in the α-Ti lattice.

By using various grazing incidence angles, we can qualitatively determine the thickness of the different films formed on the sample surfaces. To emphasize the diffraction peaks, we only displayed the diffractograms of the samples treated with the maximum flows of nitrogen or oxygen, in addition to the TiH1818 and Ti samples (see Figure 5). By considering the X-ray penetration depth for each incidence angle, which is calculated using the Beer-Lambert law, we can qualitatively assess both the diffusion depth of nitrogen and oxygen in the solid solution and the thickness of the films.

Figure 5
XRD patterns, obtained at grazing incidence angles of 0.5, 1, and 15 degrees, are presented for samples TiH036, TiH360, TiH1818, and Ti.

The displacement of the peaks corresponding to Ti (002), Ti (101), and Ti (102) in the oxynitrided samples vanishes when the incidence angle is adjusted to 15 degrees. Given that the X-ray information depth range, calculated using the Beer-Lambert law, lies between 0.71 and 2.08 µm, we can conclude that the diffusion depth of interstitials is less than 2.08 µm. In Figure 5, the sample TiH1818 not only exhibits a shifted peak but also displays an asymmetric shape with a shoulder, identified as the TiO0.3 phase. This figure further reveals that the TiN phase is exclusive to the oxygen-free plasma atmosphere, while the TiO2 phase emerges in atmospheres with an oxygen flow of 18 sccm or greater.

These insights bolster the notion that the oxynitriding treatment fosters the formation of thin films, either of TiO2 or TiN, contingent upon the combined nitrogen and oxygen atmosphere. This is followed by the development of a solid solution of oxygen and/or nitrogen in the α-Ti. An asymmetry in the α-Ti peaks, which is not evident in other samples, is detected for the TiH360 sample and can be ascribed to the TiO0.3 phase.

Since this process is thermally activated and the temperature remained consistent across all experimental setups, it's logical to anticipate the same penetration depth for a given interstitial element. Minor variations in the relative intensity values might stem from the disparity in the diffusion coefficients for oxygen and nitrogen, which are approximately 10-22 m2/s and 10-23 m2/s, respectively4242 Scotti L, Mottura A. Interstitial diffusion of O, N, and C in α-Ti from first-principles: analytical model and kinetic Monte Carlo simulations. J Chem Phys. 2016;144(8):084701. http://dx.doi.org/10.1063/1.4942030.
http://dx.doi.org/10.1063/1.4942030...
.

3.4. Raman spectroscopy analysis

The scattering of light in plasma-treated samples, attributed to Ti-N and Ti-O bonds, can be observed in the Raman spectra (Figure 6). By comparing the control sample with the treated ones, structural variations induced by the solid solutions in α-Ti become evident. The introduction of nitrogen and oxygen into interstitial sites alters the Raman spectrum3232 Saoula N, Madaoui N, Tadjine R, Erasmus RM, Shrivastava S, Comins JD. Influence of substrate bias on the structure and properties of TiCN films deposited by radio-frequency magnetron sputtering. Thin Solid Films. 2016;616:521-9. http://dx.doi.org/10.1016/j.tsf.2016.08.047.
http://dx.doi.org/10.1016/j.tsf.2016.08....
,4343 Saoula N, Djerourou S, Yahiaoui K, Henda K, Kesri R, Erasmus RM, et al. Study of the deposition of Ti/TiN multilayers by magnetron sputtering. Surf Interface Anal. 2010;42(6-7):1176-9. http://dx.doi.org/10.1002/sia.3299.
http://dx.doi.org/10.1002/sia.3299...
.

Figure 6
Raman scattering spectra of the oxynitrided titanium surface.

The dispersion in the acoustic range is primarily influenced by the vibrations of the heavier titanium ions (150-300 cm-1), while the dispersion in the optical band is influenced by vibrations of the lighter ions, such as oxygen and nitrogen (400-650 cm-1)4444 Cheng YH, Tay BK, Lau SP, Kupfer H, Richter F. Substrate bias dependence of Raman spectra for TiN films deposited by filtered cathodic vacuum arc. J Appl Phys. 2002;92(4):1845-9. http://dx.doi.org/10.1063/1.1491588.
http://dx.doi.org/10.1063/1.1491588...
,4545 Stoehr M, Shin CS, Petrov I, Greene JE. Raman scattering from TiNx (0.67 ≤ x ≤ 1.00) single crystals grown on MgO(001). J Appl Phys. 2011;110(8):1-4. http://dx.doi.org/10.1063/1.3651381.
http://dx.doi.org/10.1063/1.3651381...
. Thus, Raman signals associated with the acoustic transverse (TA) and acoustic longitudinal (LA) vibrational modes are linked to the vibrations of the interstitial atoms. In contrast, Raman signals corresponding to the optical vibrational modes (both transverse and longitudinal) are associated with the Ti atoms.

A semi-quantitative analysis of the concentration of interstitial ions in the titanium lattice, (N, O)/Ti, can be deduced. By dividing the value of the area under the curve (To + Lo), which represents the presence of interstitials, by the area under the curve of the region (Ta+La), which indicates the presence of Ti4646 Vasconcellos MAZ, Hinrichs R, Javorsky CS, Giuriatti G, Borges da Costa JAT. Micro-Raman characterization of plasma nitrided Ti6Al4V-ELI. Surf Coat Tech. 2007;202(2):275-9. http://dx.doi.org/10.1016/j.surfcoat.2007.05.038.
http://dx.doi.org/10.1016/j.surfcoat.200...

47 Souza GB, da Silva BA, Steudel G, Gonsalves SH, Foerster CE, Lepienski CM. Structural and tribo-mechanical characterization of nitrogen plasma treated titanium for bone implants. Surf Coat Tech. 2014;256:30-6. http://dx.doi.org/10.1016/j.surfcoat.2013.12.009.
http://dx.doi.org/10.1016/j.surfcoat.201...
-4848 Constable CP, Yarwood J, Münz W-D. Raman microscopic studies of PVD hard coatings. Surf Coat Tech. 1999;116–119:155-9. http://dx.doi.org/10.1016/S0257-8972(99)00072-9.
http://dx.doi.org/10.1016/S0257-8972(99)...
, we obtain a value proportional to the concentration (N, O)/Ti (Figure 7).

Figure 7
Ratio of the areas under the curves for the acoustic (Ta/La) and optical (To/Lo) scattering regions for the investigated samples.

For the condition TiH036, the calculated ratio ATo+Lo/ ATa+La was approximately 0.91, suggesting a TiN phase4646 Vasconcellos MAZ, Hinrichs R, Javorsky CS, Giuriatti G, Borges da Costa JAT. Micro-Raman characterization of plasma nitrided Ti6Al4V-ELI. Surf Coat Tech. 2007;202(2):275-9. http://dx.doi.org/10.1016/j.surfcoat.2007.05.038.
http://dx.doi.org/10.1016/j.surfcoat.200...
, consistent with the structure observed in X-ray diffraction. When nitrogen is substituted with oxygen in the plasma atmosphere, a modest and progressive increase in the ATo+Lo/ ATa+La ratio is observed. This implies that in atmospheres where nitriding and oxidation compete, there's a decrease in oxygen solubility. This hypothesis gains strength when looking at the extreme condition, TiH360, where the atmosphere is purely oxidizing, leading to a marked increase in oxygen solubility. The substitution of nitrogen with oxygen also manifested in the emergence of Raman bands of TiO2 (rutile) at the characteristic peaks of 430 cm-1 and 590 cm-1 4949 Challagulla S, Tarafder K, Ganesan R, Roy S. Structure sensitive photocatalytic reduction of nitroarenes over TiO2. Sci Rep. 2017;7(1):1-10. http://dx.doi.org/10.1038/s41598-017-08599-2.
http://dx.doi.org/10.1038/s41598-017-085...
.

3.5. X-ray photoelectron spectroscopy

The XPS survey spectra allow for analysis of the first monolayers on the titanium surface, where the peaks of the O1s, Ti2p, C1s, and N1s spectra can be observed (Figure 8A). We have examined two areas of the XPS spectra: the Ti 2p region, ranging from 468 eV to 452 eV (Figure 8B), and the N1s region, ranging from 392 eV to 406 eV (Figure 8C). The deconvoluted Ti 2p peak reveals that the untreated sample displays titanium in its Ti0, Ti3+, and Ti4+ oxidation states. The Ti0 peak corresponds to metallic titanium, while Ti4+ and Ti3+ are typically associated with the oxidation states in TiO2 and Ti2O3 compounds, respectively1717 Kuznetsov MV, Zhuravlev JF, Zhilyaev VA, Gubanov VA. XPS study of the nitrides, oxides and oxynitrides of titanium. J Electron Spectrosc Relat Phenom. 1992;58(1-2):1-9. http://dx.doi.org/10.1016/0368-2048(92)80001-O.
http://dx.doi.org/10.1016/0368-2048(92)8...
,3333 Biesinger MC, Lau LWM, Gerson AR, Smart RSC. Resolving surface chemical states in XPS analysis of first row transition metals, oxides and hydroxides: Sc, Ti, V, Cu and Zn. Appl Surf Sci. 2010;257(3):887-98. http://dx.doi.org/10.1016/j.apsusc.2010.07.086.
http://dx.doi.org/10.1016/j.apsusc.2010....
,5050 Ismail IM, Abdallah B, Abou-Kharroub M, Mrad O. XPS and RBS investigation of TiN xO y films prepared by vacuum arc discharge. Nucl Instrum Methods Phys Res B. 2012;271:102-6. http://dx.doi.org/10.1016/j.nimb.2011.11.010.
http://dx.doi.org/10.1016/j.nimb.2011.11...

51 Kuznetsov MV, Zhuravlev JF, Gubanov VA. XPS analysis of adsorption of oxygen molecules on the surface of Ti and TiNx films in vacuum. J Electron Spectrosc Relat Phenom. 1992;58(3):169-76. http://dx.doi.org/10.1016/0368-2048(92)80016-2.
http://dx.doi.org/10.1016/0368-2048(92)8...
-5252 Zhang M, Lin G, Dong C, Kim KH. Mechanical and optical properties of composite TiOxNy films prepared by pulsed bias arc ion plating. Curr Appl Phys. 2009;9(3):S174-8. http://dx.doi.org/10.1016/j.cap.2009.01.034.
http://dx.doi.org/10.1016/j.cap.2009.01....
, as evident in Figure 8B. In this peak, the TiN phase is visible exclusively in the sample Ti036, where there's no O2 in the atmosphere. When nitrogen is introduced to the atmosphere, the peak intensities of Ti-N-O decrease, supporting the hypothesis that nitrogen's presence in the atmosphere reduces the absorption of interstitials.

Figure 8
(A) XPS spectra obtained before and after plasma treatment under various conditions; (B) Deconvolution of the high-resolution Ti 2p spectra; and (C) High-resolution Ti N1s spectra.

Turning our attention to the N1s region (Figure 8C), it's observed that for the TiH036 sample, the most pronounced peak is centered at 396.6 eV, with a tail extending to 400 eV, hinting at a secondary phase. Upon deconvolution, one of the peaks is centered at 397.2 eV, attributed to TiN5353 Saha NC, Tompkins HG. Titanium nitride oxidation chemistry: an x-ray photoelectron spectroscopy study. J Appl Phys. 1992;72(7):3072-9. http://dx.doi.org/10.1063/1.351465.
http://dx.doi.org/10.1063/1.351465...
, while another peak at 396.6 eV is slightly higher than the peak in other conditions (396.4 eV) and can be linked to Ti-N-O.

Literature data identify the peak at 399.6 eV as chemisorbed nitrogen5050 Ismail IM, Abdallah B, Abou-Kharroub M, Mrad O. XPS and RBS investigation of TiN xO y films prepared by vacuum arc discharge. Nucl Instrum Methods Phys Res B. 2012;271:102-6. http://dx.doi.org/10.1016/j.nimb.2011.11.010.
http://dx.doi.org/10.1016/j.nimb.2011.11...
, and a shift to an energy of 399.8 eV corresponds to N-O bonds5454 Wan L, Li JF, Feng JY, Sun W, Mao ZQ. Improved optical response and photocatalysis for N-doped titanium oxide (TiO2) films prepared by oxidation of TiN. Appl Surf Sci. 2007;253(10):4764-7. http://dx.doi.org/10.1016/j.apsusc.2006.10.047.
http://dx.doi.org/10.1016/j.apsusc.2006....
. The peak at 402.5 eV indicates N atoms being incorporated into the TiO2 lattices. Notably, the vertical axis representing peak intensities in the N 1s spectra has a different scale depending on the N2 concentration in the atmosphere. For the Ti036 condition, it is 15 times larger than the other conditions. Consequently, the percentage of N-O bonds is observed to increase with the rise in O2 partial pressure.

4. Conclusion

This study explored complex phase formation dynamics on titanium surfaces during plasma-assisted thermochemical treatments in a variable atmosphere of reduction, oxidation, and nitriding. Maintaining a consistent H2 reductant flow at 24 sccm alongside O2 and N2 yielded a total flow of 60 sccm. TiN exclusively formed in non-oxidizing conditions, while TiO2 stabilized in atmospheres with 18 sccm or more of oxidizing elements, highlighting phase sensitivity. The adaptable α-Ti crystal lattice readily incorporated oxygen or nitrogen, causing lattice expansion with nitrogen substitution. While the TiNxO1-x cubic solution remained undetected, TiO0.3 emerged as an anomaly in the TiH036 specimen. Employing an H2 reductant facilitated solid solution precipitation, enabling control over nitrogen and oxygen concentrations within titanium solid solutions, promising enhanced material properties.

5. Acknowledgements

This project was funded by the National Council for Scientific and Technological Development (CNPq) under grant numbers 402536/2021-5 and 304422/2021-5, as well as by the National Institute of Surface Engineering with grant number CNPq465423/2014-0.

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Publication Dates

  • Publication in this collection
    08 Dec 2023
  • Date of issue
    2023

History

  • Received
    13 June 2023
  • Reviewed
    17 Sept 2023
  • Accepted
    20 Oct 2023
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