Acessibilidade / Reportar erro
Materials Research, Volume: 24, Número: 3, Publicado: 2021
  • The Influence of Surface Condition on the Electrochemical Properties of ASTM F138 Steel for Biomedical Applications Article

    Marques, Fernando Michelon; Rocha, Alexandre da Silva; Santos, Giovanni Rocha; Wolfart Junior, Mario; Costa, Rodrigo Cardoso; Ferreira, Jane Zoppas

    Resumo em Inglês:

    The aim of this paper was to determine the influence of machining parameters on the surface layer, and consequently on the electrochemical properties, of ASTM F138 austenitic stainless steels. Eight different surface conditions were generated in cylindrical samples by turning and polishing. The surface was characterized by surface roughness Ra and Rt, Vickers microhardness and microstructural characteristics. Cyclic voltammetric tests were performed to evaluate the potential of repassivation and pitting. The surfaces were analyzed by Scanning Electron Microscopy after the electrochemical tests were performed. The cutting parameters were identified to have a significant influence, and the feed rate was as influential as the depth of cut. The use of polishing alone is not sufficient to ensure that a surface has good surface integrity. Even with the polishing application, usually used to produce prostheses, a significant reduction in corrosion resistance occurs if care is not taken to minimize surface machining damage. Corrosion resistance is lower and pitting nucleation is higher in the samples with no polishing and with more severe machining parameters. The tests indicated that softer machining parameters can contribute to an increase in the life of implantable components, reducing the probability of localized corrosion, as well as improving the mechanical properties of prostheses.
  • Investigation on Internal Crack Defects in Medium Carbon Steel by Soft Reduction Articles

    Ali, Naqash; Zhang, Liqiang; Zhou, Hongwei; Zhao, Aonan; Zhang, Chaojie; Fu, Kaixuan; Cheng, Jinqi

    Resumo em Inglês:

    Abstract This paper investigated the effect of soft reduction amount increasing from 1-4mm with a cooling time of 120s and 180s to reduce the internal crack defects by analyzing the microstructure, crack morphology, extent and nature of grain boundary ferrite, centre macrosegregation, and fracture surfaces in medium carbon steel. It was found that the large extent of grain boundary ferrite with coarse morphology weakens the bonding force of the PAGB and makes it brittle with the initiation of micro-cracks. The sever centre carbon macrosegregation of 1.3 takes place at cooling time of 180s with different reduction amounts, which becomes homogeneous at cooling time of 120s. The results show that the length of inter-granular and trans-granular cracks reaches 20mm with the carbon macrosegregation index of 1.3. The carbon macrosegregation index of 1.3 with a small fraction of 15% is enough to deteriorate the centre macrostructure of the ingot. The cleavage facet size of fracture surfaces is remarkably decreased below 100um at soft reduction parameters of 2mm/120s, 3mm/120s, and 4mm/120s with micro-cracks less than 100um, which reveals that the microstructure of specimens with these soft reduction parameters is more resistant to the cracks propagation.
  • Role of Silicon in the Microstructural Development and Properties of Ti-15Nb-xSi Alloys for Biomedical Applications Article

    Tavares, Andrea Macleybiane Gois; Souza, Edvaldo Alves de; Silva, Marcio Sangali Cristino da; Matos, Gusttavo Reis Leite; Batista, Wilton Walter; Souza, Sandra Andreia Stwart de Araujo

    Resumo em Inglês:

    Abstract Ti-Nb alloys are attractive for biomedical implants and the addition of Si can lead to an improved set of properties. This study investigates the effect on the microstructures and properties of solution-treated Ti-15Nb-xSi alloys followed by furnace cooling (FC), and water quenching (WQ). Based on the results, Si acts as a β-stabilizing element by increasing the β volume fraction from 13%–36% in FC samples to a range from 0%–0.55% Si. The elastic modulus decreased under both conditions and reached approximately 63 GPa in WQ samples with 0.35% Si due to an increased α” unit cell volume. On the other hand, hardness increased with increased Si content under FC and WQ conditions to a maximum of 313 HV in the WQ sample containing 0.55% Si.
  • Microstructure and Wear Behavior of NbC-Reinforced Ni-Based Alloy Composite Coatings by Laser Cladding Article

    Pizzatto, Alex; Teixeira, Moises Felipe; Rabelo, Alexsandro; Falcade, Tiago; Scheid, Adriano

    Resumo em Inglês:

    Abstract This work aims to evaluate the influence of laser power and reinforcement feeding rate on the microstructure, hardness, and wear behavior of NbC-reinforced Hastelloy C276TM alloy composite coatings. From a dual feeding system, one-step metal-matrix composite coatings were deposited with 10, 30, and 50% mass feeding of NbC powder with laser powers of 1.5 and 3.0 kW. Coatings deposited with 1.5 kW and 30% NbC showed some degree of porosity due to a combination of NbC feeding rate and melting pool temperature. Laser power and NbC feeding rate altered the melting efficiency and substrate burn-in shape, remarkably influencing the dilution. The composite microstructure was comprised of Ni-γ (FCC) dendrites with interdendritic network carbide which, in turn, ranged from lamellar-like M6C to blocky-like conjugated MC-M23C6 carbide. Primary petaloid-like MC [Nb] carbide was formed from a 30% reinforcement rate on, whilst a considerable number of unmelted particles was observed for 50%. The higher the reinforcement feeding rate, the higher the carbide fraction and better wear performance of low heat-input specimens. Synthesis with high heat-input sheds a light on the deleterious effect of the dilution and is not an option to enhance the wear performance.
  • Kinetic Study of a Bacterial Cellulose Production by Komagataeibacter Rhaeticus Using Coffee Grounds and Sugarcane Molasses Article

    Souza, Karina Carvalho de; Trindade, Nicolas Mattos; Amorim, Júlia Didier Pedrosa de; Nascimento, Helenise Almeida do; Costa, Andréa Fernanda Santana; Henrique, Mariana Alves; Caetano, Viviane Fonseca; Sarubbo, Leonie Asfora; Vinhas, Glória Maria

    Resumo em Inglês:

    Abstract Biotechnology can be used to convert waste into valuable products. In this context, there is bacterial cellulose (BC), a natural biopolymer that can be transformed into several useful materials, but its production is limited due to the high cost of the culture media used for its industrialization. In this work, BC was produced from the bacteria Komagataeibacter rhaeticus, using coffee grounds, sugarcane molasses and ethanol. The experiments were carried out under static conditions. The products were collected every 48 h, with a total period of 240 h. The maximum BC production (11.08 g.L-1) was obtained in a culture medium supplemented with coffee powder, hydrolyzed cane molasses and the addition of 1% (v/v) ethanol. The results show that the use of different carbon sources of the evaluated by-products are viable alternatives in reducing costs in BC production.
  • Numerical Simulation of Zinc Flow in Different Layouts of Galvanization Pot Article

    Vieira, Ronaldo Rodrigues; Eleutério, Henrique Lacerda; Oliveira, Thalisson Gustavo de; Bagatini, Maurício Covcevich; Tavares, Roberto Parreiras

    Resumo em Inglês:

    The production of galvanized steel with zinc (GI) presents great challenges due to the high demand for surface quality required for its applications. The automotive segment is one of the largest consumers of this type of product. In hot dip galvanizing lines, the main defect that affects the surface quality of the coatings is the dragging of dross particles. Some studies have already been carried out to understand the formation of these particles inside the zinc bath, however little is known about the trajectory of these particles in relation to the pot layout. In this study, two types of layout were simulated to assess how this interferes with the flow of zinc. In the results it was verified that, the position of the heating inductor significantly modifies the trajectory of the dross particles.
  • Synthesis of WO3 Nanorods and Their Excellent Ethanol Gas-Sensing Performance Article

    Xiao, Jingkun; Che, Yanhan; Lv, Bowen; Benedicte, Massamba-Courtoisjoanes; Feng, Guoqing; Sun, Tianjun; Song, Chengwen

    Resumo em Inglês:

    Abstract WO3 nanorods were synthesized via a simple hydrothermal approach. Their microstructure and morphology were analyzed with x-ray diffraction, scanning electron microscope and x-ray photoelectron spectroscopy. The effects of reaction temperature, reaction time, and citric acid concentration, on the gas-sensing performance of WO3 nanorods were investigated. The optimized response value of WO3 sensor to ethanol gas (100 ppm) was 26.48, with a response time of 1 s under a low operating temperature (160 °C). The recovery capability and stability of the gas sensor were tested and discussed. Additionally, the working principle of WO3 sensor was proposed. In comparison to the sensors published by previous researchers, the WO3 sensor has shown great potential.
  • Plasma-Assisted Silver Deposition on Titanium Surface: Biocompatibility and Bactericidal Effect Article

    Camargo, Eliziane da Rocha; Hamdar, Kayam Zardo; Santos, Maria Luiza Ferreira dos; Burgel, Guilherme; Oliveira, Carolina Camargo de; Kava, Vanessa; Cardoso, Rodrigo Perito; Marino, Cláudia Eliana Bruno

    Resumo em Inglês:

    Abstract Dental implants are especially susceptible to bacterial adhesion and so microbial contamination. Several techniques have been explored in order to obtain implant surfaces enriched with silver (Ag). The main challenge is to obtain a bactericidal effect keeping the surface biocompatible. In this regard plasma-assisted deposition is a very attractive technique due to its versatility and low environmental impact. Thus, the present work aimed at evaluating the chemical stability, antibacterial activity, and biocompatibility of a commercially pure titanium (cp-Ti) surface containing very low amounts of plasma-deposited Ag. Ag deposition obtained by 10 minutes sputtering was able to promote antibacterial action (around 30%) on a clearly cytocompatible Ti/Ag surface with no apparent impact on biocompatibility. Taken together these results indicate that the proposed deposition process has a great potential for dental implant application with the advantage of using very small amounts of silver to achieve efficacy.
  • Processing and Characterization of Surface Treated Chicken Eggshell and Calcium Carbonate Particles Filled High-Density Polyethylene Composites Article

    Dweiri, Radwan

    Resumo em Inglês:

    Abstract The use of the biowaste chicken eggshell (ES) particles as an alternative filler for the inorganic calcium carbonate (CC) in polymeric materials was investigated in this study. ES and CC were chemically surface treated with stearic acid by dry and wet methods. Composites of ES and CC filled high-density polyethylene (HDPE) was prepared via melt mixing and their thermal-mechanical- and flow behavior was characterized. FTIR results showed some changes in the chemical structure of SA treated ES and CC. The mechanical properties of the composites fluctuated in their values based on the SA treatment method. The wet-treated HDPE/ES composites showed higher tensile and flexural strengths compared to that of the untreated ones which were also higher than their counterparts of HDPE/CC composites. The treated-ES particles motivated the crystallization process of HDPE compared to the untreated-ES and better flow properties was reported for composites with higher crystallinity and for HDPE/CC composites. Morphological observations showed particles agglomeration and void existence which led to deterioration of the mechanical properties.
  • Synthesis and Characterization of Carbon Aerogels Electrodes Modified by Ag2S Nanoparticles Articles

    Martínez, Ramsés R. García; González, Claudia Alejandra Rodríguez; Hernández-Paz, Juan Francisco; Vega, Florinda Jiménez; Montes, Héctor Camacho; Armendáriz, Imelda Olivas

    Resumo em Inglês:

    In this work, electrodes based on carbon aerogels (CA) modified by Ag2S nanoparticles (NPs) were synthesized by sputtering and solid-vapor reactions. Nanoparticles were identified as silver sulfide (acanthite phase) and their size was controlled by the sputtering time (5s deposition- 8.65 nm ± 1.74 nm, 7s deposition- 12.78 nm ± 8.53 nm and 45 s deposition- 21.35 nm ± 10.07 nm). It was found that the electrodes properties vary according to the Ag2S NPs sizes. All modified electrodes exhibited an improved REDOX reactions reversibility, enhanced optical properties (0.97 to 1.22 eV optical bandgap) and electrical conductivity (8.60-9.40 S/cm) when compared with pure carbon aerogel electrodes (1.4 eV, 8.20 S/cm).
  • Modeling and Numerical Validation of Stress-Strain Curves of Maraging Steels, Grades 300 and 350 Under Hydrogen Embrittlement Articles

    Chales, R.; Cardoso, A.S.M.; Pardal, J.M.; Tavares, S.S.M.; Silva, M.M.; Reis, D.A.P.

    Resumo em Inglês:

    Maraging steels are ferrous alloys with Ni, Co, Mo, and Ti additions. These materials are a special class of ultra high mechanical strength steels with wide and special applications in strategic areas, which makes their knowledge very valuable. Computational advances allowed to analyze the behavior of these materials numerically, using the finite element method and developing mathematical models that can represent numerically its mechanical behavior. The present work has the objective of surveying the mechanical properties of maraging steels 300 and 350 by slow strain rate tensile (SSRT) tests, after the solution treatment at 1183K for 1h. Additionally, it was evaluated the hydrogen embrittlement in samples tested by SSRT under cathodic protection with a potential -1.2 VSCE in 3.5% NaCl solution. The study was complemented with detailed fractographic analysis. This work also presents the analysis of representative models by use of Hollomon, Swift, Voce and coupled Swift-Voce equations to describe the strain-hardening behavior. Compared to the others, the Voce’s model was the one which best fitted the experimental results, with values of R2 higher than 0.992. Through the variation of the chemical composition found in the different grades of maraging steels, this work contemplates the creation of a generalized Voce model based on the variation of the Ti content. The work concludes presenting the generalized Voce model proposed and a numerical analysis of the SSRT results with a good accuracy of the strain-hardening response.
  • Reduction of Magnesium Corrosion Rate by PMMA-co-PMAA Films Articles

    Gonsalves, Tayara C.; Freitas, Bruno X. de; Nunes, Carlos A.; Florenzano, Fábio H.

    Resumo em Inglês:

    Magnesium is an important base material for non-permanent implants, even though its corrosion rate in the human body is usually elevated for most applications. In order to reduce that rate, polymer coatings can be a better option than heavy-metal containing Mg alloys. In this work, random copolymers of PMMA and PMAA were synthesized and used for coating pure Mg by simply immersing Mg coupons into a diluted copolymer solution. It has been shown by SEM analysis and quantitative adsorption analysis that the copolymers have adsorbed onto the Mg surface. All the coated materials presented a lower corrosion rate than the uncoated Mg, reaching close to 100% reduction for most of the copolymer up to 6 hours of testing. The copolymers with 5, 8 and 13% of PMAA in their composition showed the best performances as corrosion controllers.
  • Effect of Starch Laurate Addition on the Properties of Mango Kernel Starch Films Article

    Carvalho, Laura Gabriela Gurgel de; Marques, Nívia do Nascimento; Fernandes, Rafael da Silva; Villetti, Marcos Antônio; Souza Filho, Men de Sá Moreira de; Balaban, Rosangela de Carvalho

    Resumo em Inglês:

    Abstract In this work, starch obtained from mango kernel seeds was applied in the preparation of films in combination with its hydrophobic derivatives. Chemical modification of starch was carried out at two different concentrations of vinyl laurate, in dimethyl sulfoxide, under basic catalysis. The degrees of substitution of the starch laurates were 2.4 and 0.3, respectively. None of the products formed films when dispersed in water. However, blends of starch/starch laurate (degree of substitution = 0.3) formed films after microfluidization of their aqueous suspensions. The blends with up to 15% wt of starch laurate (degree of substitution = 0.3) resulted in films of higher elongation at break, higher opacity and lower tensile strength and elastic modulus. The microfluidization of biopolymer suspensions was crucial to obtain films with lower water vapor permeability. X-ray diffraction results corroborated to the mechanical properties of the films, showing that the incorporation of starch laurate reduced the starch films crystallinity.
  • Tempered Bainite and Martensite Embrittlement in Microalloyed Steel for Forged Railroad Wheel to Heavy Haul Application Article

    Minicucci, Domingos José; Boas, Renato Lyra Villas; Quintino, Márcio; Fonseca, Solange Tamara; Resende, Andrei Bavaresco; Mei, Paulo Roberto

    Resumo em Inglês:

    Abstract This research shows two new microalloyed steels with niobium (Nb) for railroad wheels (Nb1 and Nb2) applied on heavy haul transportation (load over 30 tons/axle). The steels have mixed microstructure composed of pearlite and bainite (finished wheel rim section), and another one composed of martensite with bainite (black wheel section removed on machining) obtained by continuous cooling quenching heat treatment followed by tempering. The bainitic and martensitic microstructure are sensitive to the temper embrittlement phenomenon; therefore, knowing the embrittlement temperature range of these steels is mandatory in order to avoid such an event in the tempering process. Charpy specimens were extracted from the rim of railroad wheels, austenitized (860 ºC), quenched in water for four minutes, and tempered at different temperatures to obtain the embrittlement curve. Three materials were compared: AAR (Association of American Railroads) Class C steel with pearlitic microstructure (not sensitive to embrittlement), Nb1, and Nb2 microalloyed steels with martensitic, bainitic, and pearlitic microstructures. The microalloyed steels have niobium (Nb), molybdenum (Mo), and silicon (Si) addition. The effect of Si content and the microstructure (analyzed by Scanning Electronic Microscope (SEM)), regarding the embrittlement phenomenon, was also studied. The microstructure of Nb2 steel was analyzed by with Transmission Electronic Microscope (TEM) for improving its characterization.
  • Effect of Plasma Surface Modification on Comfort Properties of Polyester/Cotton Blend Fabric Article

    Yilma, Baye Berhanu; Luebben, Joern Felix; Tadesse, Melkie Getnet

    Resumo em Inglês:

    Abstract In this study, vacuum oxygen plasma was applied to enhance the comfort properties of polyester/cotton (P/C) blend fabric (65/35%) for tropical climatic conditions. In addition, air and argon plasma were used to examine the aging effect by TEGEWA drop test. Taguchi method was employed to design the experiment and analyze the largest influential variable as well as optimal parameter levels. More attention was given to the evaluation of wickability, water vapour permeability/resistance, air permeability and surface characterization. Results revealed that all plasma treated comfort properties enhanced except air permeability of experimental runs at 1O2 and 7O2. Specifically, wickability of fabric increased at least by 43.25% and 37.63% in warp and weft directions, correspondingly, within 5 min of wicking time, whereas the thermal resistance reduced at least by 20.16%. The SEM images depicted the formation of cracks, grooves, nanostructures and high degree of roughness on plasma treated surfaces.
  • A Continuous Casting Device with Electromagnetic Stirring for Production of SSM Feedstock Using Al-Si Alloys Article

    Beil, Wendel Leme; Brollo, Gabriela Lujan; Zoqui, Eugênio José

    Resumo em Inglês:

    Abstract This work describes the design, construction and testing of a continuous casting device coupled to an electromagnetic stirring system for the production of thixoforming feedstock using Al-Si alloys. The following processing and construction parameters were tested: pouring temperature (660-800 °C), mould cavity roughness (Ra = 0.17-1.06 µm), casting speed (2-4 mm/s), use of a combined (primary and secondary) cooling system and the intensity and radial penetration of electromagnetic stirring (0, 1500 and 3000 W stator power). The macro-appearance of the ingots and the longitudinal and radial microstructural parameters were then evaluated. The results indicate that the surface finish of the mould cavity was an important construction parameter as it had a strong influence on heat transfer and, consequently, feed speed; use of a secondary cooling system for the mould allowed greater grain refinement and microstructural homogeneity to be achieved for all the conditions tested; optimal electromagnetic stirring power was 1500 W (EMFmax = 22 Gauss); this resulted in a grain size-to-dendritic arm spacing ratio of close to 1, which is suitable for subsequent SSM processing.
  • Influence of Thermomechanical Sequences on the Mechanical Properties of DP 800 Steel Article

    Silva, E. F. da; Pereira, D. H. M.; Yadava, Y. P.; Araujo Filho, O. O.; Ferreira, R. A. Sanguinetti

    Resumo em Inglês:

    Abstract The influence of thermomechanical processing sequences on the microstructure and mechanical properties of Advanced High-Strength Steels (AHSS) DP800 steel was studied. Initially, the phase transformation domains were identified by dilatometry. Based on the identification of these domains, some thermomechanical sequences were produced. In all sequences, the steel was austenitized at 900 ° C for 20 minutes, followed by a 10% deformation (rolling) and then quenched. After tempering, the material was reheated to decompose under different conditions of time and temperature. For the decomposition, temperatures of 380 °, 480 °, 580 ° and 680ºC were used, in times of 15 and 30 minutes. After treatments, samples were prepared by metallography for microstructural characterization by scanning electron microscopy (SEM). The phases present in the microstructures produced by the different treatment sequences could be identified. The mechanical properties were determined by uniaxial tensile test on a servo-hydraulic machine. Some of the tested thermomechanical sequences showed better values than those required by the standard. The sequence that showed the best results was performed at 680 °C in 15 minutes. In which, an increase of 8% in the yield strength, 12.25% in the ultimate tensile strength and 97.3% in the elongation was observed.
  • Influence of the Interpass Welding Temperature on Microstructure and Corrosion Resistance of Superduplex Stainless Steel SAF 2507 Article

    Macedo, Frederico Augusto Araújo; Castro, José Adilson de; Santos, Claudinei dos; Strecker, Kurt; Xavier, Carlos Roberto

    Resumo em Inglês:

    The planning and execution of the adequate welding procedure for the superduplex stainless steel (SAF 2507 SDSS) in multiple passes is a complex technological task since thermal cycling may cause the precipitation of harmful phases, such as the sigma (σ) and chi (χ) phases. For this reason, technical standards limit the maximum interpass temperature (T.I.) in an extremely conservative manner at 100 °C. In order to investigate a possibly wider temperature range for this procedure, SAF 2507-SDSS tubes were subjected to autogenous Tungsten Inert Gas (TIG) welding with interpass temperatures ranging from 150°C to 400°C. The different welding zones were characterized by microscopy, Vickers microhardness, and polarization corrosion tests. The results indicated that in the Fusion Zone (FZ), columnar grains of ferrite were formed surrounded by allotriomorphic austenite (AA), besides intragranular austenite (AI) and Widmanstätten austenite (AW). The heat-affected zone (HAZ) had a lower ferrite content and was composed of equiaxed grains of ferrite, also surrounded by AA, besides AI and AW. Hardnesses varied between HV272 and HV293, regardless of the region or the interpass temperature used. Furthermore, the corrosion resistance has not been significantly affected by the interpass temperatures between 150 °C and 400°C.
  • Synthesis and Characterization of Trimetallic Fe-Co-V/Zeolite and Fe-Co-Mo/Zeolite Composite Nanostructures Article

    Karbul, Abdolreza; Mohammadi, Mohammad Kazem; Yengejeh, Reza Jalilzadeh; Farrokhian, Forouzan

    Resumo em Inglês:

    The facile chemical synthesis method was used for preparing Trimetallic Fe-Co-V/Zeolite and Fe-Co-Mo/Zeolite composite nanostructures. The structural functionalities and morphological observations were obtained using characterization techniques of field emission scanning electron microscopy (FESEM), X-ray diffraction (XRD), Fourier transfer infrared (FT-IR) spectroscopy, and energy dispersive spectroscopy (EDS). The results indicated the formation of irregular and no-shaped nanostructures for both Fe-Co-V/Zeolite and Fe-Co-Mo/Zeolite composite nanostructures. The optical characterization was conducted by UV-Vis diffuse reflectance spectroscopy (UV-Vis DRS). The optical studies were revealed band-gap energies equivalent to 3.0 and 3.5 eV for Fe-Co-V/Zeolite and Fe-Co-Mo/Zeolite samples. The morphological features of sample were investigated with a Zeiss (EM10C -Germany) transmission electron microscope (TEM) operating at 100 kV respectively.
  • Effect of Duplex Aging Heat Treatment on the Stress Corrosion Cracking Behavior of Ti-6Al-4V α+β Titanium Alloy in Methanol Article

    Santos Junior, Paulo César Paroli; Correa, Edmilson Otoni

    Resumo em Inglês:

    The influence of duplex aging (DA) heat treatment and consequent microstructural changes in the stress corrosion cracking (SCC) resistance of Ti-6Al-4V α+β titanium alloy was examined through constant load SCC test and metallographic examination. The time for fracture (TFF) of duplex aged samples in the SCC test was compared with single aged samples TFF. The results of the constant load SCC test showed an improvement in corrosion resistance with the second stage of aging in the duplex aging heat treatment. Microstructural examination revealed a preferential path for SCC crack propagation through prior β grains (lamellar structure alternating α and β phases) which indicated that the bigger SCC resistance observed in DA samples is a consequence of greater β phase decomposition due to the second stage of aging. It wasn’t observed a bigger grain growth in the DA heat treatment, in comparison with single aged (SA) samples. The observed fracture aspect was mixed (ductile-fragile) in peripheral regions and ductile in the interior of the body proofs, what indicate the major influence of SCC in the fracture mechanism.
  • Physical and Mechanical Behavior of NiTi Composite Fabricated by Newly Developed Uni-Axial Compaction Die Articles

    Singh, Rajeev; Sharma, Avadesh K; Sharma, Ajay K

    Resumo em Inglês:

    Owing to better mechanical properties and shape memory effect, the NiTi composites fabricated by powder metallurgy are suitable for biomedical implants. However, the excessive porosity and formation of micro-cracks are the major issues related to the NiTi composite. This work focused on developing crack-free dense NiTi composites by newly developed uni-axial compaction die. The work includes the design and manufacturing of uni-axial compaction die. The die was tested by SOLIDWORKS software in a simulated environment. Further, composite samples were successfully fabricated without circumferential micro-cracks at 1910.82 MPa compaction pressure. The effects of compaction pressure on microstructural, densification, and mechanical behavior of NiTi composites were also analyzed. Microstructural characterization shows that the Ni-rich phase increased and the Ti-rich phase decreased with the increase of compaction pressure. The porosity reduces from 17.04 to 8.75% by increasing the compaction pressure from 1273.88 to 1910.82 MPa, and a maximum density of 5.50 g.cm–3 was obtained. The NiTi150 composite has similar Young’s modulus, and compressive strength (6.93 GPa and 94.36 MPa) compared to cortical and cancellous bone. The high compaction pressure also increases the micro-hardness of NiTi composite up to 453.8 HV0.5.
  • Novel Biosensor Detection of Tuberculosis Based on Photonic Band Gap Materials Articles

    Aly, Arafa H; Mohamed, D.; Zaky, Z. A.; Matar, Z. S.; El-Gawaad, N. S. Abd; Shalaby, A. S.; Tayeboun, Fatima; Mohaseb, M.

    Resumo em Inglês:

    Abstract Tuberculosis is one of the most widespread infectious and deadliest diseases in the world. The death percentage is larger than that in the case of the current Coronavirus. Bio-photonic sensors represent a promising option for developing reliable, simple, and affordable tools for the effective detection of tuberculosis. In this paper, a novel design of an optical biosensor will be used as a tuberculosis detector based on a resonance cavity with high sensitivity in one-dimensional photonic crystals demonstrated theoretically. The results show that the increase of the defect layer thickness shifts the defect mode to a longer wavelength region. Besides, it is shifted to a shorter wavelength region via the increase of the incidence angle. The change in thickness of the defect layer and incident angle of light cause an optimization for our suggested structure and the sensitivity reaches 1390 nm/RIU. Our structure is very simple for industrial design.
  • Mineralogical Characterization Applied to Iron Ore Tailings from the Desliming Stage with Emphasis on Quantitative Electron Microscopy (QEM) Article

    Souza, Arley Henrique de; Krüger, Fernando Leopoldo von; Araújo, Fernando Gabriel da Silva; Mendes, Jefferson Januário

    Resumo em Inglês:

    The search for alternatives that minimize the generation of tailings and enable their reuse, leads to characterization studies with the objective of a better understanding of the physical, chemical and mineralogical properties of iron ore tailings. The increase in demand for high-quality ore overlapping ore extraction with increasingly lower iron concentration levels, is part of the challenge of mineral exploitation. In view of the aforementioned needs, a more detailed characterization of the tailings contributes to the improvement of the mineral processing stage and the reuse of the generated tailings. To this end, an analysis of the characteristics of the tailings was carried out through physical, chemical and mineralogical characterization, with emphasis on quantitative electron microscopy - QEM. The tests revealed that the predominant phases are hematite and quartz and, to a lesser extent, goethite, gibbsite and kaolinite. As for the degree of release, hematite/magnetite has 88.13% of its particles totally free, 0.53% associated with quartz and 6.77% associated with goethite. The chemical composition is 32.29% Fe, 47.92% SiO2, 2.76% Al2O3, and 2.14% PPI. In this scenario, mineralogical characterization, as a main component of geometallurgy, makes it possible to propose alternatives that improve the ore beneficiation process and the reuse of tailings.
  • The Increase of Fracture Toughness with Solution Annealing Temperature in 18Ni Maraging 300 Steel Article

    Lima Filho, Venceslau Xavier de; Lima, Tiago Nunes; Griza, Sandro; Saraiva, Breno Rabelo Coutinho; Abreu, Hamilton Ferreira Gomes de

    Resumo em Inglês:

    Abstract Maraging steels are a class of ultra high strength steels of special importance due to their extremely high mechanical strength and good toughness. In this work, the effects of the solution annealing temperature on the mechanical properties of the maraging 300 steels were evaluated, in order to maximize the toughness without considerable detriment of the mechanical strength. Five solution annealing temperatures were evaluated. The characterization of the mechanical properties was done by tests of Rockwell C hardness, Charpy-V impact toughness, and tensile and fracture toughness in plane strain. The results obtained show that the fracture toughness increases, and the tensile strength decreases with the temperature of the solution annealing. In this way it was possible to find a heat treatment condition in which it was possible to raise about 20% of the toughness with a loss of only 6% in the tensile strength.
  • Effects of Stirring Time and Cooling Rate on the Rheocast Microstructure and Mechanical Properties of Magnesium Alloy MRI 230D Article

    Zimpel, Igor; Bartex, Sergio Luiz Telles; Barcellos, Vinicius Karlinski de

    Resumo em Inglês:

    Abstract Semisolid state processing is a methodology that transforms dendritic as-cast microstructure into globular non-dendritic microstructure with optimized mechanical properties. Rheocasting process involves mechanically stirring metals in a semisolid state and its benefits are associated with processing parameters. In order to evaluate stirring time effects, magnesium alloy MRI 230D (Mg–Al6.45–Ca2.25–Mn0.27–Sr0.25–Sn0.84) was melted and cooled down to semisolid processing temperature (595ºC). Moreover, isothermal stirring was executed for 1, 2, 4 and 8 minutes. In each experiment, cylindrical samples with different diameters (6 and 12 mm) were collected to evaluate cooling rates effects. The microstructure was analyzed through optical and electron microscopes. The results showed that in the longest stirring times, the primary α-Mg phase got coarser and the interglobular region became more refined. Although shape factor initially increased, subsequently there was a tendency to stabilize. Regarding cooling conditions, it was found that the interglobular region became more refined at higher cooling rates. Mechanical tests revealed an initial decrease in ultimate tensile strength (UTS) and ductility, but afterwards increased due to a more regular microstructure and superior shape factor. The 8-minutes stirring sample achieved the best results: an increase of 12% in UTS and 16% in ductility.
  • Hydrothermal Synthesis and Evaluation of the Cu2ZnSnS4 for Photovoltaic Applications Article

    Pinzón, D.L. Sánchez; Cuaspud, J.A. Gómez; Vera López, E.; Schmal, M.

    Resumo em Inglês:

    The research focused on the hydrothermal synthesis of a material based on a Kesterite structure of Cu2ZnSnS4 (CZTS). For this purpose, the component cations, in concentrations of 1.0 molL-1, were placed in a steel autoclave under different temperatures conditions (200, 220, 240, 260 and 280°C) for 32 h. After, the solids were calcined at 400°C for 2 h. UV-VIS results showed that materials had a strong tendency to absorb in the region of 600-800 nm, with band-gap around 1.54 eV. XRD and Raman confirmed a structure with tetragonal geometry, preferably oriented along the (112) facet, as well as low frequency vibrational and rotational modes typical of CZTS. TEM showed nanometric crystallites (≈41.6 𝑛𝑚). XPS showed the Cu2+, Sn4+, Zn2+ and S4- species in correspondence with its main oxidation states. The electrical analysis, allowed to evaluate the behavior under load conditions, suggesting a potential use these materials for photovoltaic applications.
  • SiOx Top Layer on DLC Films for Atomic Oxygen and Ozone Corrosion Protection in Aerospace Applications Article

    Ferreira, L.L.; Radi, P.A.; Silva Sobrinho, A.S. da; Vieira, L.; Leite, D.M.G.; Recco, A.A.C.; Reis, D.A.P.; Massi, M.

    Resumo em Inglês:

    Every year, billions of dollars are invested in research and development for space applications, including new systems, new technologies, and new materials. DLC (Diamond-Like Carbon) is a promising material for use in these applications, but its use faces a technological barrier, since it is severely etched by atomic oxygen and ozone. In this study, SiOx-DLC thin films were deposited as a top layer of diamond-like carbon (DLC) films on Ti-6Al-4V substrates to increase resistance against corrosion by atomic oxygen and ozone as well as meet the requirements for use in Low Earth Orbit (LEO) satellites. The corrosion resistance of the films was evaluated using oxygen plasma, and the tribological and mechanical properties were investigated. The SiOx-DLC top layer reduced the corrosion rate two orders of magnitude and increased the critical load from 16.2 ± 1.5 N to 18.4 ± 0.4 N.
  • Role of Graphene Oxide on the Mechanical Behaviour of Polycarbonate-Urethane/Graphene Oxide Composites Article

    Maestrelli, L. M. D.; Oyama, H. T. T.; Muñoz, P. A. R.; Cestari, I. A.; Fechine, G. J. M.

    Resumo em Inglês:

    A new generation of carbon-based materials such as graphene and graphene oxide (GO) have been widely studied due to their potential in a variety of applications including biomedical materials and devices. This work investigates the appropriate GO morphology and content to be used as a filler for a poly(carbonate urethane) (PCU) polymer in order to mechanical properties improvements. Two graphene oxides with different levels of oxidation and morphology were blended into a PCU matrix to obtain high mechanical performance and good flexibility. Nanocomposites of PCU and GO were produced with a filler content of 0.2 wt%, 0.4 wt%, and 2.0 wt%. Polymeric membranes were obtained using solvent evaporation and characterised by their thermal properties (Differential Scanning Calorimetry), thermo-mechanical (Dynamic-Mechanical Thermal Analysis), and mechanical test results (tensile). The results indicated that GO platelets tend to interact strongly with the hard segments (HS) of PCU chains due to the polar chemical similarity of GO and HS structures. Two mechanical behaviours were found for the PCU/GO-2 nanocomposites, at small and large deformations. Improvements in the Secant Modulus and values of stress until 350% of strain are observed for low filler content while high filler content is needed for improvements at break point (stress and strain). PCU/GO nanocomposites with high mechanical performance can be produced by adjusting the GO content and characteristics to reach different application possibilities.
  • Investigation of Nitrogen-Doping Influence on the Electrocatalytic Activity of Graphene in Alkaline Oxygen Reduction Reaction Article

    Lima, Raquel A. C.; Pinto Júnior, Aluísio J. C.; Pocrifka, Leandro A.; Passos, Raimundo R.

    Resumo em Inglês:

    Fuel cell is considered an energetic solution of low environmental impact which large-scale commercialization is hindered by the expensive Pt-based cathodic electrocatalyst. Therefore, its replacement by an active less-expensive metal-free electrocatalyst such as nitrogen-doped graphene (N-graphene) is desirable. To investigate nitrogen-doping influence on graphene’s activity in alkaline oxygen reduction reaction (ORR), we prepared N-graphene through thermal treatment of graphene and urea at 800 °C for 30 min. N-graphene exhibited higher onset potential, half-wave potential, diffusion-limited current density and kinetic current density in ORR (0.78 V vs RHE, 0.63 V vs RHE, -3.36 mA cm-2, -3.00 mA cm-2, respectively) than undoped graphene (0.73 V vs RHE, 0.62 V vs RHE, -2.80 mA cm-2, -2.23 mA cm-2, respectively), which may be attributed to nitrogen-doping, edges and defect sites in N-graphene, as revealed by elemental analysis, scanning electron microscopy and Raman spectroscopy results. This activity improvement also affected ORR’s selectivity and rate-determining step.
  • Martensite’s Logistic Paradigm Articles

    Guimarães, José Roberto Costa; Rios, Paulo Rangel; Alves, André Luiz Moraes

    Resumo em Inglês:

    Abstract This work introduces a deterministic approach to the martensite transformation curve. Martensite is a nucleation-controlled transformation that has two characteristics: autocatalysis and auto-accommodation. Only a small number of martensite units initially form owing to primary nucleation. These new units may cause the transformation of other units by autocatalysis. We call this kind of transformation chained autocatalysis. Moreover, as the transformation progresses, the auto-accommodation influences the arrangement of new units. This work assumes that the transformation-saturation relates to the exhaustion of the chained autocatalysis, which underlines the microstructure. To compare, we considered the KJMA’s extended-transformation concept that implies assuming exhaustion by impingement. Data from isothermal martensite transformations and anisothermal martensite transformations are used to validate the model. Those data comprised different grain sizes and carbon contents. The model is based upon Verhulst’s logistic concept. We propose that the model's high fitting-capability stems from its deterministic aspect combined with martensite’s self-similarity. Additionally, we suggest that chained autocatalysis controls the rate of martensite transformation. Therefore, the relaxation of transformation strains by plasticity assisted by mutual accommodation determines the transformation's martensite volume in the absence of post-propagation coarsening/coalescence.
ABM, ABC, ABPol UFSCar - Dep. de Engenharia de Materiais, Rod. Washington Luiz, km 235, 13565-905 - São Carlos - SP- Brasil. Tel (55 16) 3351-9487 - São Carlos - SP - Brazil
E-mail: pessan@ufscar.br