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Numerical evaluation of the slab effective width in steel-concrete composite box girder bridges

Determinação via simulação numérica da largura efetiva de lajes de pontes mistas de aço e concreto em seção caixão

ABSTRACT:

Bridges are structures built to overcome obstacles and allow continuity of transport routes. In the search for efficient construction systems, steel-concrete composite structures, especially box girder bridges, emerged. The American AASHTO and European EN 1994-2-2 standards present design procedures for this type of bridge, but there are still doubts about which portion of the concrete slab contributes to each web strength in composite section (effective width). The present paper aims to evaluate, by numerical analysis in the Abaqus® software, the concrete slab effective width and to verify whether the expressions for its calculation in composite I-girder bridges are valid for box girder sections. After analyzing the results, it was found that the standards recommendations for composite I-girder cannot be applied directly to box girders. Finally, based on the numerical analysis, an equation was proposed to calculate the effective width of steel-concrete composite box girder bridges.

Keywords:
effective width; steel-concrete composite bridges; box section; numerical analysis

RESUMO:

Pontes são estruturas construídas para vencer obstáculos e permitir a continuidade de vias de transporte. Na busca por sistemas construtivos eficientes, vieram à tona as estruturas mistas de aço e concreto, em especial as pontes em seção caixão. As normas americanas AASHTO e europeias EN 1994-2-2 procedimentos de projeto para essa tipologia de pontes, porém ainda há dúvidas sobre qual parcela do tabuleiro contribui para a resistência de cada alma da seção mista (largura efetiva). O presente trabalho busca avaliar numericamente no software Abaqus®, a largura efetiva da laje de concreto e verificar se as expressões existentes perfis tipo “I” são válidas para perfis do tipo caixão. Após a análise dos resultados, constatou-se que as recomendações normativas para vigas mistas com seções tipo “I” não podem ser aplicadas diretamente para seções do tipo caixão. Por fim, com base nos resultados, propôs-se uma equação para o cálculo da largura efetiva de pontes mistas de aço e concreto em seção caixão.

Palavras-chave:
largura efetiva de laje; pontes mistas de aço e concreto; seção caixão; análise numérica

INTRODUCTION

The association between steel and concrete has been an efficient solution for the formation of steel-concrete composite structural elements, such as beams, slabs and columns. Several authors have dedicated themselves to the study of steel-concrete composite elements and defended their advantages and applications. Of these, it is worth mentioning Veríssimo [11 G. S. Veríssimo, “Desenvolvimento de um conector de cisalhamento em chapa dentada para estruturas mistas de aço e concreto e estudo do seu comportamento,” M.S. thesis, Univ. Fed. Minas Gerais, Belo Horizonte, 2007.], De Nardin and Souza [22 S. de Nardin and A. S. C. Souza, “Sistemas de vigas mistas contínuas e semicontínuas para edifícios,” in An. XXXIII Jorn. Sudam. Ing. Estructural, Santiago, Chile, 2008, pp. 1-10.], Kotinda [33 I. T. Kotinda, “Modelagem numérica de vigas mistas aço-concreto simplesmente apoiadas: ênfase ao estudo da interface laje-viga,” M.S. thesis, Esc. Eng. São Carlos, Univ. São Paulo, São Carlos, 2006.] and Souza et al. [44 A. S. C. Souza, W. F. Maia, and S. de Nardin, "Análise numérica de vigas mistas de aço e concreto protendidas," Rev. Estrutura Aco, vol. 4, pp. 1–15-1, 2015.].

The use of composite structures can bring important advantages in relation to reinforced concrete structures and steel structures, such as dispensing formwork and shoring; reduction of own weight and volume of the structure; reduction of foundation costs; increased dimensional accuracy of construction, reduced consumption of structural steel and less need for protection against fire and corrosion in steel profiles. In Brazil, the most common applications are for building construction. However, steel-concrete composite structures can be applied with advantages in the construction of bridges, enabling the construction of large spans, adding speed and rationalization in construction and also reducing costs and environmental impacts.

A steel-concrete composite system is called one in which a steel profile (laminated, welded or cold formed) resists together with concrete, forming a composite element - beam, column, slab or even a connection. The interaction between the concrete and the steel profile can take place through mechanical means (connectors, dents, projections, etc.), by friction or, in some cases, by simple adhesion and load sharing. With regard to steel-concrete composite bridges, the most common structural systems are in I-girders and in box girders (simple or double).

In particular, the composite box section consists of a closed section in which the sides (webs) and the lower part (bottom flange) are made of steel, constituting a closed section through the connection of the top box flange with the concrete slab, using shear connectors. In other words, the box section is formed with the union of a steel box girder interconnected with the concrete slab. Rectangular or trapezoidal sections are the most common. The bridge can have its cross section with only one box or multiple boxes depending on the width, span and loads. As advantages of the box section, mention is made of the greater torsional rigidity, facilities in terms of construction and maintenance, durability and aesthetic factors. Some alternatives for the design of steel-concrete composite box girder bridges are presented in Figure 1 together with a detail of the steel-concrete interface, highlighting the position of the shear connectors.

Figure 1
Examples of steel-concrete composite box girder bridges. Adapted from Pinho and Bellei [55 F. Pinho and I. H. Bellei, Pontes e Viadutos em Vigas Mistas, 1. ed. Rio de Janeiro: IBS/CBCA, 2007.].

In the construction of buildings, the use of steel-concrete composite elements is already established and consolidated in Brazil, with national technical standards that establish the parameters of design and construction. However, for the construction of bridges, the potential of composite structures is still little explored due to several factors, such as, for example, the lack of specific technical standards, design tools and limited technical knowledge.

The availability of national bibliography for steel-concrete composite bridges is limited and is out of date. It is worth mentioning the work of Pinho and Bellei [55 F. Pinho and I. H. Bellei, Pontes e Viadutos em Vigas Mistas, 1. ed. Rio de Janeiro: IBS/CBCA, 2007.], which presents an overview of typologies and design criteria for steel and steel-concrete composite bridges based on foreign standards.

Orlando et al. [66 D. Orlando, Z. M. C. Pravia, and G. A. Drehmer “Análise de pontes mistas de aço e concreto pelo método dos elementos finitos,” in An. XVII Cong. Reg. Iniciac. Cient. Tec., Porto Alegre, 2003.] and Souza [77 V. J. L. Souza, “Contribuição ao projeto e dimensionamento da superestrutura de pontes rodoviárias em vigas mistas de aço e concreto,” M.S. thesis, Dep. Eng. Civ., Univ. Fed. São Carlos, São Carlos, 2006.] present studies on the behavior, analysis and design of steel-concrete composite bridges, however the emphasis is bridges focuses on I-girders. Faria and Pravia [88 H. P. Faria and Z. M. C. Pravia, “Metodologia de cálculo de uma ponte em caixão metálico com laje em concreto,” in An. VII Cong. Bras. Pontes e Estrut., Rio de Janeiro, 2014.] synthetically present the design procedures of the American standard for steel-concrete composite box girder bridges.

In foreign countries, technical and scientific paper about steel-concrete composite box girder bridges are more abundant and can be classified into: development of new construction and design technologies [99 J. Brozzetti, “Design development of steel-concrete composite bridges in France," J. Construct. Steel Res., vol. 55, no. 1-3, pp. 229–243, 2000.], [1010 S. Nakamura, Y. Momiyama, T. Hosaka, and K. Homma, "New technologies of steel/concrete composite bridges," J. Construct. Steel Res., vol. 58, no. 1, pp. 99–130, 2002.]; development of codes, manuals, practical examples of design and analysis and design procedures [1111 D. C. Iles, Design Guide for Composite Box Girder Bridges, 2th ed. Ascot, England: SCI, 1994.], [1212 B. Chavel and J. Rivera, Steel Bridge Design Handbook Design – Example 5 – Three-Span Continuous Horizontally Curved Composite Steel Tub-Girder Bridge, 1th ed. USA: FHWA, 2015.].

With regard to design codes, in Brazil there is no specific standard for the design of steel-concrete composite box girder bridges. The American standards AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.] and European EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] present design procedures for this type of bridge, however there are still doubts and uncertainties about which portion of the board that really contributes to the resistant capacity of the composite section, that is, about the effective width of the concrete slab.

The need to improve Brazil's road infrastructure is very important for the country's economic development. In addition to political and economic issues, difficulties in meeting this demand are also affected by technical factors. In this context, it is urgent to develop constructive systems for bridges and road and rail viaducts that are capable of meeting the need for infrastructure quickly, economically and with the least possible environmental impact.

Undoubtedly the steel-concrete composite box bridges are among the most promising construction technologies, requiring more investment in scientific and technological research, design tools and transfer of knowledge to the technical environment to make this construction system viable.

In this context, one of the problems that must be faced in the design of steel-concrete composite box girder bridges is the definition of the effective width of the concrete slab that contributes to the joint steel-concrete behavior in the web region. There are no specific recommendations in the Brazilian standard ABNT NBR 8800: 2008 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.], which deals with steel and steel-concrete composite structures in buildings, nor in the American standards AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.] and European EN 1994-2-2 [55 F. Pinho and I. H. Bellei, Pontes e Viadutos em Vigas Mistas, 1. ed. Rio de Janeiro: IBS/CBCA, 2007.]. For this reason, the effective width of the steel-concrete composite box girder section is determined with the recommendations for composite I-girders. In this context, the present paper aims to determine, through numerical analyzes, the effective slab width in steel-concrete box girder bridges.

Objectives

Determine, by numerical analyzes, the effective width of the slab that contributes to the cross section of the web in steel-concrete composite box girder bridges.

The specific objectives are to:

  • Analyze the validity and adapt, if necessary, the expressions presented by AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] and ABNT NBR 8800: 2008 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] for steel-concrete composite girders with I-profiles to be applied to box girders;

  • Study the influence of the slab height, the length of the longitudinal span, the distance between box (in double box girder configuration) and the distance between webs (in simple box girder configuration) on the effective slab width of steel-concrete composite box girder bridges.

Effective width

In steel-concrete composite beams, the stresses in the slab are not uniform, so that they present maximum stresses close to the beams, producing a non-flat section after loading. Such a phenomenon is called the shear lag effect.

To exemplify, it is assumed a simply supported composite beam with a concentrated load applied in the middle of the span - see Figure 2a. In this situation, the shear diagram on the slab is linear and, as a result, the displacements due to deformations in the longitudinal direction are parabolic in the transversal direction. On the left side of the beam, the shear is positive. The right side of the beam, in turn, is subjected to negative shear. Figure 2b shows the displacement distribution in both cases. For geometric compatibility to be maintained in the middle of the span, changes in the distribution of bending stresses as well as in the shear distribution are necessary. These stress changes result in the shear lag effect.

Figure 2
Displacements due to incompatible deformations. Adapted from Reginato [1616 L. G. Reginato, “Estudo da largura efetiva de vigas mistas de aço-concreto em carregamento de serviço: método dos elementos finitos versus códigos de projeto,” M.S. thesis, Dep. Eng. Civ., Univ. Fed. Rio Grande do Sul, Porto Alegre, 2017.].

To consider this effect, there is the effective width concept, reducing the width of the slab and allowing the hypotheses of flat section to be maintained, within acceptable limits for design routines. In other words, only a portion of the slab is considered effective in contributing to the resistant capacity of the composite elements and, therefore, it becomes unnecessary to consider the non-uniform stress distribution. Figure 3 summarizes the concept of effective width.

Figure 3
Effective width concept.

In Figure 3, the effective width (bef) is determined when the stress distribution area ABCDEFG is equal to an abcd area, delimiting the width in which stresses are maximum and uniform. It is also observed that the maximum normal stress occurs at the point of connection of the steel beam with the concrete slab, due to the greater existing rigidity of this region, and decreases as it moves away from the center of the beam.

The effective width phenomenon has been investigated by several researchers in the literature, and it is worth highlighting the work of Patel [1717 P. Patel, “LRFD design of double composite box girder bridges,” M.S. thesis, Univ. South Florida, Florida, USA, 2009.], Amadio and Fragiacomo [1818 C. Amadio and M. Fragiacomo, "Effective width evaluation for steel-concrete composite beams," J. Construct. Steel Res., vol. 58, no. 3, pp. 373–388, 2002.], Salama and Nassif [1919 T. Salama and H. H. Nassif, "Effective flange width for composite steel beams," J. Eng. Res., vol. 8, no. 1, pp. 28–43, 2011.], Abbu, Ekmekyapar and Ozakça [2020 M. Abbu, T. Ekmekyapar, and M. F. E. Ozakça, “Analysis of stresses in composite box girder bridges,” in Proc. Int. Civ. Eng. Architecture Symposium for Academicians, Antalaya, Turkey, 2014.], Zhu et al. [2121 L. Zhu, J. G. Nie, F.-X. Li, and W.-Y. Ji, “Simplified analysis method accounting for shear-lag effect of steel-concrete composite decks," J. Construct. Steel Res., vol. 115, pp. 62–80, 2015.] and Yuan et al. [2222 H. Yuan, H. Deng, Y. Yang, Y. Weijian, and Z. Zhenggeng, “Element-based effective width for deflection calculation of steel-concrete composite beams," J. Construct. Steel Res., vol. 121, pp. 163–172, 2016.].

In general, two main approaches are found in the literature for the assessment of effective width. The first is related to the state of stress on the slab. In this situation, the effective width is conceptualized as the width of the slab that supports efforts equal to that of the real slab, assuming that the normal stresses are constant in the effective width of the slab and equivalent to the maximum stress (σxmax) on the center line of the beam steel. Equation 1 summarizes this concept mathematically.

b e f = 1 σ x m a x b 2 + b 2 σ x d y (1)

Where bef denotes the effective width, σx the normal longitudinal stresses, σxmax the maximum normal stress, and b the geometric width of the concrete slab of the composite section.

In turn, a second approach is specialized in the stiffness of the steel-concrete section. In this case, the deflection of the composite beam must be calculated and, subsequently, by means of analytical expressions, obtain the derivation of the second moment corresponding to the area that would result in the same deformation value of the idealized beam. Finally, based on the second equivalent moment of area, the effective width is estimated. In the present work, the first method was used.

For steel-concrete composite beams with I-profiles, mainly for building beams, an effective slab width is already in use in standards. Table 1 presents the requirements of Brazilian and European standards for calculating the effective width of steel-concrete composite simply supported beams with I-profiles.

Table 1
Recommendations for calculating the effective width in simply supported beams in buildings.

For steel-concrete composite bridges with I-girders, the American standard AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.] defines what the effective calculation width of the area must not exceed:

  • One-fourth of the span length of the girder;

  • The distance center to center of girders;

  • Twelve times the least thickness of the slab.

However, for box girders, there is no specific standardization and the validity of the expression recommended for I-girders is not known.

METHODOLOGY

In analyses, 35 numerical models were developed, 19 with single box configuration and 16 with double box configuration, in the Abaqus® software [2323 Abaqus®. Dassault Sistèmes Simulia. Abaqus 6.18. 2016.], varying geometric parameters such as the slab height, span length, the distance between box (double box configuration) and the distance between webs (simple box configuration) - the main parameters that determine the effective width in normalizations.

The geometric design of the elements was performed according to the recommendations of AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.]. On all models, set the cross-section width to 12.80 m. As for the steel box girder: for the models in the simple box configuration, a height of 3.50 m and a thickness of the profiles of 41.28 mm were adopted; and for the models in the double box configuration, a height of 2.00 m and a thickness of 41.28 mm were adopted. Trapezoidal box girders were used.

In all models, normal stresses were collected in the middle of the span and at the loading step at the beginning of the slab's plastic behavior. With such data, a non-uniform distribution curve was drawn up and the effective width was calculated using the quotient of the area below the curve by the maximum normal stress. Finally, the results found numerically were compared with the effective analytical width prescribed by the normalizations for steel-concrete composite I-girder bridges.

Numerical analysis and model conception

To discretize the steel and concrete components of the girder and slab, respectively, the solid element C3D8R was used, which has 8 nodes with 3 degrees of freedom per node (translations in the x, y and z directions), as this element supports the analysis plastic with high deformations and displacements.

The steel girder could be discretized by means of shell elements, requiring less processing time. However, the use of shell elements is more usual when the thickness of the component can be disregarded. Thus, given that the best finite element to discretize concrete is the hexahedral element and this element provides more accurate results also for the steel profile, the choice of finite element C3D8R is justified.

The modeling of the shear connectors was not performed and total interaction between the two materials was admitted through the “Tie constraint” tool of the Abaqus® software [2323 Abaqus®. Dassault Sistèmes Simulia. Abaqus 6.18. 2016.], which couples the nodes of the steel-concrete interface, making both materials resist together to efforts, totally preventing relative slipping between the two contact surfaces. Figure 4 shows a scheme of the surfaces where the Tie constraint was applied.

Figure 4
Relative interface displacement restricted by the Abaqus® [2323 Abaqus®. Dassault Sistèmes Simulia. Abaqus 6.18. 2016.] “tie constraint” tool.

For all models simply supported restrictions was adopted. Thus, the movement in the y and z directions was restricted along the lower table on both steel box girder supports. Figure 5 shows such boundary conditions imposed on Abaqus® [2323 Abaqus®. Dassault Sistèmes Simulia. Abaqus 6.18. 2016.].

Figure 5
Boundary conditions of the models.

The loading, in turn, was defined for the composite section to reach the plastic behavior and applied with maximum loading steps of 2.5% of the total value, as a pressure distributed over the entire upper surface of the board. Figure 6 shows the loading and restriction of a model in the double box configuration.

Figure 6
Application of loading models.

As for the mechanical properties of steel and concrete materials, both were satisfactorily described by a constitutive stress-strain relationship with perfect elastoplastic behavior. For steel, the Kirchhof model [2424 L. D. Kirchhof, “Uma contribuição ao estudo de vigas mistas aço-concreto simplesmente apoiadas em temperatura ambiente e em situação de incêndio,” M.S. thesis, Esc. Eng. São Carlos, Univ. São Paulo, São Carlos, 2004.] was adopted, in which the yield strength of steel (fy) is 229.8 MPa. As for the longitudinal elastic modulus (E) and the Poisson's ratio in elastic regime (ν), the values of 200 GPa and 0.3 were used, respectively. In turn, the compressive cylinder strength (fck) of 30 MPa was adopted for concrete, culminating in an elasticity module of 30,672.46 MPa. The value of the Poisson's ratio in elastic regime of the admitted concrete was 0.2. Table 2 presents the properties of the materials. As the neutral plastic axis of all models are located in the steel box girder, the concrete was modeled considering only your compression behavior. Figure 7 shows a stress-strain curves used for steel and concrete, respectively.

Table 2
Materials mechanical properties for parametric study.
Figure 7
Stress-strain curve of steel (a) and concrete (b). Adapted from Kirchhof [2424 L. D. Kirchhof, “Uma contribuição ao estudo de vigas mistas aço-concreto simplesmente apoiadas em temperatura ambiente e em situação de incêndio,” M.S. thesis, Esc. Eng. São Carlos, Univ. São Paulo, São Carlos, 2004.].

The most suitable mesh to discretize the model was defined after analyzing the influence of its level of refinement on the results, culminating in a mesh of 10 cm in the x direction, 10 cm in the y direction and 50 cm in the z direction, which presents coherent results for adequate processing time. Figure 8 shows a detail of the models' mesh.

Figure 8
Detail of the typical mesh of the models.

In addition, to reduce processing time, the models were made with a condition of transversal and longitudinal symmetry.

RESULTS AND DISCUSSIONS

The results were divided for the simple box configuration and double box configuration.

The analysis of normal stresses was performed in the middle of the span and at the interface between the steel box girder and the concrete slab. A Specifically, the stress collection was carried out in the loading step of the start of the plastic behavior of the concrete of the slab because the effective width cannot be measured when such element is plasticized, as this would cause a uniform stress distribution and it would not be possible to analyze the effect of shear lag. Thus, the collection of stresses was made in the loading step where the first finite element of the slab was plasticized, that is, in the imminence of plasticization to start on the concrete slab.

To determine the effective numeric width, the following steps were followed:

  1. 1

    Measurement of the normal stresses on the half slab height, in the middle of the span;

  2. 2

    Creation of the stress distribution curve along the cross section;

  3. 3

    Calculation of the area under the curve using the finite sum method, in which 1000 points were used;

  4. 4

    Calculation of the effective width using Equation (01), which was approximated to Equation (02), using this method. Figure 9 illustrates the variables in Equation (02).

    Figure 9
    Variables for calculating the effective numeric width.
    bef=Area under the curveσmax(2)

For all models, the stress distribution curve has the same typical configuration (with maximum stresses in the region of the beam webs). This demonstrates coherence with the curves found in the literature, in which the highest stress values are in the web region, showing the slab's contribution to the strength of the composite section. Figure 10 shows the normal stress distribution found in the models of simple and double box configuration, respectively.

Figure 10
Stress distribution typical of models in single and double box configurations. [N/mm2].

It is worth noting that the maximum normal stresses occur where the concrete slab rests on the steel girder due to the greater rigidity of that location in the composite section and, as a consequence, there is the shear lag effect. Figures 11 and 12 illustrate, respectively, the occurrence of maximum stresses at the support points and the typical shape of the stress distribution curve for simple and double box girder configurations.

Figure 11
Occurrence of maximum normal stresses in the region of the webs in models with simple box configuration.
Figure 12
Occurrence of maximum normal stresses in the region of the webs in models with double box configuration.

Simple box section

Influence of slab height

In order to analyze the influence of the slab height in the calculation of the effective width, for a span of 3,000 cm and distance between webs of 620.0 cm, eight numerical models with slab heights of 15.0 cm; 20.0 cm; 22.5 cm; 25.0 cm; 27.5 cm; 30.0 cm; 35.0 cm; and 50.0 cm, were analyzed. Table 3 summarizes the results obtained in calculating the effective width by varying the slab height. The results of Table 3 are expressed in the graph of Figure 13 in a comparison with the effective width calculated using the standards AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.].

Table 3
Numeric effective width versus slab height for single box configuration.
Figure 13
Effective width versus slab height for single box configuration.

It is possible to observe that the effective width curve as a function of the slab height has an increase that grows proportionally to the usual slab values, that is, up to a height of 30.0 cm. Discarding models 7 and 8 - which have unusual slab heights - there is an average ratio between the effective width and the slab height of 11.98, which is very close to that described by the AASHTO standard [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.]. Such results can be seen in Table 4. Comparing the numerical effective width with that recommended by ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.], great divergences were observed, especially in relation to the European standard, which presented effective width values considerably higher than those found in numerical analyzes.

Table 4
Relationship between the effective numerical width and the slab height for simple box configuration.

Influence of span length

In the study of the influence of span length, five numerical models were developed. For a slab height of 25.0 cm and a distance between webs of 620.0 cm, the span length was modeled with: 1.000.0 cm; 2,000.0 cm; 3,000.0 cm; 4,000.0 cm; and 5,000.0 cm. Table 5 summarizes the results obtained in calculating the effective width for the five models described.

Table 5
Relationship between the effective numerical width and the longitudinal span length for the simple box configuration.

Observing the results, it is noted that the span length influences the effective width calculation up to 3,000 cm. After this limit, the models showed a practically constant result for the effective width (possibly due to the effective width being governed by the height of the slab and not by the span anymore). This shows that higher span values do not have much influence on this calculation. This fact becomes even clearer when looking at the graph shown in Figure 14, which makes a comparison of the numerical effective width with that calculated by the AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] standards.

Figure 14
Effective width versus span length for single box configuration.

AASHTO's recommendations [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.] approached the numerical effective width for spans greater than 3,000 cm. Furthermore, the requirements of ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] showed considerable divergences - especially the European standard, which again provided values of effective width greater than those found.

Transversal cantilever influence (distance between webs)

In the analysis of the influence of the transversal cantilever distance, fixing the slab height at 20.0 cm and the span length at 5,000 cm, the cantilever distances were: 350.0 cm; 340.0 cm; 330.0 cm; 320.0 cm; 310.0 cm; and 300.0 cm. Table 6 shows the results obtained.

Table 6
Relationship between the effective numerical width and the distance between webs for the simple box configuration.

Figure 15 shows the behavior of the effective width as a function of the distance between the girder webs and those calculated by the normalizations AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.]. The numerical analyzes provided results closer to the recommendations of AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], while ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] resulted in higher bef values.

Figure 15
Effective width versus distance between webs for simple box configuration.

In addition, it is noted that the effective width decreases as the webs are separated. This phenomenon is explained by the fact that the rigidity of one web is not able to maintain the “absorption” of normal stresses until the other. It is also worth noting that the average quotient of the width between webs for the effective width is 0.28 ≅1/4.

Comparison between the effective numerical width and that established by the standards

In all parameterizations, a large discrepancy is noticed between the effective numerical width calculated numerically in Abaqus® [2323 Abaqus®. Dassault Sistèmes Simulia. Abaqus 6.18. 2016.] and those prescribed by ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.]. The reason for this is that such normalizations limit the effective width only by the length of the span and the distance between girders. As in the simple box configuration there is only one box girder, the effective width found is greater than that found numerically.

Overall, numerical results were closer to the recommendations of AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], especially in the variation of slab height and span length. However, when the distance between webs was varied, AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.] provided values of effective width greater than those found numerically.

Finally, for the simple box configuration, it is noted that the standards have values of effective width higher (in most cases) than those calculated numerically - especially when compared with ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2- 2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.].

Double box section

Influence of slab height

For models in a double box section, the influence of the slab height on the effective width calculation was analyzed by simulating six numerical models with the following heights: 15.0 cm; 20.0 cm; 22.5 cm; 25.0 cm; 27.5 cm and 30.0 cm. The span length was set at 3,000 cm and the distance between the center of steel box girders at 620,0 cm. Table 7 shows the results obtained in the calculation of the effective width by varying the slab height and Figure 16 expresses these results graphically in a comparison with the effective width established by the codes AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994 - 2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.].

Table 7
Relationship between the effective numerical width and the slab height for the double box configuration.
Figure 16
Effective width versus slab height for double box configuration.

Analyzing the stress distribution, it was found that as the slab height increased, the maximum stress in the central webs became smaller. This is explained by the fact that the plastic neutral axis goes up to the concrete slab as the height of the slab increases. Furthermore, the drop in the effective width value in the model with a slab height of 30.0 cm is explained by the slab's height no longer being the limiting factor of the shear lag effect. Finally, it appears that the average quotient of the effective width by the height of the slab is approximately 10.

With the exception of the model with a 15.0 cm slab height, the recommendations of AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] presented higher effective width values - especially EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.].

Influence of span length

In the analysis of the influence of the span length for the calculation of the effective width in a double box section, five numerical models were simulated. For a slab height of 25.0 cm, distance from center to center of box girders of 620.0 cm, the span length was designed with: 1.000.0 cm; 2,000.0 cm; 3,000.0 cm; 4,000.0 cm; and 5000.0 cm. Table 8 presents the results obtained. Figure 17 presents these results graphically compared to the effective width of the AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] standards.

Table 8
Relationship between the effective numerical width and the longitudinal span length for the double box configuration.
Figure 17
Effective width versus span length for double box configuration.

With the exception of the model with a span of 1,000 cm, the effective numerical width remained practically constant. Similar to the simulations for simple box configuration, it is explained that the effective width was being limited by the height of the slab and no longer by the span.

The bef values recommended by EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] were considerably higher than all numerical results. As for the recommendations of AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.] and ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.], with the exception of the model with a span length of 1,000 cm, the results showed greater agreement.

Transversal cantilever influence (distance between girders)

In assessing the influence of the effective width against the variation in the distance between box girders (a), fixing the slab height at 22.5 cm and the span length at 3,000 cm, five models were simulated for the following distance values between girders: 580.0 cm; 600.0 cm; 620.0 cm; 640.0 cm; and 660.0 cm. Table 9 shows the results obtained.

Table 9
Relationship between the effective numerical width and the distance between girders for the double box configuration.

Figure 18 represents the numerical effective width distribution for such models and compares the results with the effective widths calculated by AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.]. The effective numerical width was smaller than that recommended by all methods, with emphasis on EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.], which presented much higher values.

Figure 18
Effective width versus distance between girders for double box configuration.

It is also noted that the effective width has its value reduced as the box girders are moved away. This variation is explained by the girders contributed together to maintain high tensions in the region between them. Analyzing an average relationship between the effective width and the distance between the girders, it is recommended that the effective width is not less than 30% of the distance from the center to the center of box girders.

Finally, it is worth mentioning that for the analysis of the influence of the span length and the influence of the transversal cantilever distance in double box configuration, a mesh refinement twice higher than that used in the others was necessary. This is attributed to the difference in the value of the effective numerical width between models 23 and 28 and 22 and 23, which have the same geometry.

Comparison between the effective numerical width and that established by the standards

Comparing the curves of the effective numerical width with those prescribed by the standards for the double box configuration, there is a great disparity in relation to that established by EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.].

In addition, the effective numerical width and those calculated by AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.] and ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] showed similar values. The reason for this is that the Brazilian standard limits the effective width to half the distance between center to center between adjacent girders - different from EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.], which limits the effective width in relation to the span and the average of the center distance between the girder analyzed and the adjacent girders.

In general, the technical standards have values of effective width higher (in most cases) than those calculated numerically - especially EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.].

Suggestion of formulation

Based on the results presented, for steel-concrete composite box girder bridges in simple box configuration, it is recommended that the effective width of the slab must not exceed: (for each web):

  • One-fourth of the span length of the girder;

  • Half the distance from center to center of girders;

  • 12 times the least thickness of the slab.

In turn, for steel-concrete composite bridges in double box configuration, it is recommended that the effective width of the slab must not exceed: (for each box girder):

  • One-fourth of the span length of the girder;

  • 30% of the distance from center to center of girders;

  • 10 times the least thickness of the slab.

CONCLUSIONS

A numerical analysis was developed to determine the effective width in steel-concrete composite box girder bridges with simple and double box section. For this purpose, the influence of the span, the height of the slab and the distance between webs (simple box configuration) and girders (double box configuration) were evaluated. The numerical values of effective width were compared with those obtained by the AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] standards for beams with I-profiles.

Among the analyzed parameters, the height of the slab was the one that most influenced the calculation of the effective width, showing a proportional increase with the increase in the height of the slab in the range from 15.0 cm to 30.0 cm.

The span length, in turn, influenced the effective width value for spans up to 3,000 cm. For larger spans, the effective width has not been significantly changed, due to the fact that the effective width is being limited by the height of the concrete slab and no longer by the span.

Finally, it is noted that the effective width decreases as the webs and girders are separated. This phenomenon is explained by the rigidity of a single web not being able to maintain the “absorption” of normal stresses in the section until the other.

In general, AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.] was the technical standard that most converged with the results found numerically. The recommendations of ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and, mainly, of the European standard EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.], presented values of effective width higher than those of numerical analysis.

More specifically about AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], which resulted in the best concordances, comparing the effective width values obtained numerically with those recommended by the American standard, it is clear that the relationship befSpan4 is confirmed. However, the limitation of 12 times the thickness of the slab for the double box configuration and the limitation of the effective width as being less than or equal to the distance between girders or webs, overestimates the contribution of the slab to the strength of the composite section.

Therefore, based on the numerical results discussed above, it is concluded that the recommendations prescribed by the AASHTO [1313 American Association of State Highway and Transportation Officials, LRFD Bridge Design, 2017.], ABNT NBR 8800 [1515 Associação Brasileira de Normas Técnicas, Design of Steel and Composite Structures for Buildings, NBR 8800, 2008.] and EN 1994-2-2 [1414 European Committee for Standardization, Eurocode 4 – Design of Composite Steel and Concrete Structures – Part 2: General Rules and Rules for Bridges, EN 1994-2-2, Brussels, Belgium, 2005.] standards for steel-concrete composite bridges with I-girders, should not be applied directly to box girder sections. Thus, for the calculation of the effective width of steel-concrete composite box girder bridges, it is recommended to use the formulation presented in item 4.3 of this work. It is also worth noting the need for additional numerical and experimental studies to prove and rectify the formulation.

ACKNOWLEDGMENTS

The authors would like to thank CNPq, process 120583/2017-8 and the entire team of IBRACON Structures and Materials Journal for the opportunity to publicize the work.

  • Financial support: CNPq, process 120583/2017-8.
  • How to cite: R. S. Nicoletti and A. S. C. Souza. “Numerical evaluation of the slab effective width in steel-concrete composite box girder bridges,” Rev. IBRACON Estrut. Mater., vol. 14, no. 1, e14110, 2021, https://doi.org/10.1590/S1983-41952021000100010

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Edited by

Editors: Leandro Mouta Trautwein, José Luiz Antunes de Oliveira e Sousa, Guilherme Aris Parsekian.

Publication Dates

  • Publication in this collection
    18 Dec 2020
  • Date of issue
    2021

History

  • Received
    21 Jan 2019
  • Accepted
    26 May 2020
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