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Experimental determination of the effect of some straight biological oils on cutting force during cylindrical turning

Cutting fluids of various types are usually employed to control the heat generated in machining. The continued application of conventional petroleum based metal working fluids is being challenged by the need to reduce overall volume of fluids, minimize health risks and bio-contamination. Bio-oils assisted machining is an environmental bio-compatible technology for desirable control of temperature. This paper investigates the effect of some vegetable based oils on cutting force during cylindrical machining of mild steel, aluminium and copper. The results indicated that bio oils are suitable for metal working fluids but the effects of the bio-oils on cutting force are material dependent. Groundnut oil exhibited the highest reduction in cutting force when aluminium was being turned at a speed of 8.25m/min and feeds of 0.10, 0.15 and 0.20mm/rev, respectively. Palm kernel oil had the best result when copper was turned at feeds lower than 0.15 mm/rev. However, at higher feeds, groundnut oil had the best result for copper. Coconut oil recorded the highest cutting force in all the three materials machined followed by shear butter and as such are very mild in reducing cutting force during cylindrical machining. It is concluded that groundnut and palm kernel oils are effective in reducing cutting force during cylindrical turning. Though, the lubricating and cooling action is material dependent, groundnut oil is the best among the four bio-oils investigated.

biological oils; cutting force; cylindrical turning


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