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Elaboration of ceramic coatings by flame spraying process from industrial solid waste

Ceramic coatings were elaborated onto carbon steel substrates by oxy-fuel thermal spraying process from catalysts waste used in petroleum refining. The adhesion and micro-hardness Vickers were evaluated according to ASTM C633-01(2008) and ASTM C1327-08 standards respectively, with adhesion values varying between 2,9 and 17,7 MPa and values of microhardness Vickers between 5,4 and 8 GPa. The results obtained indicate that these coatings could be used in industrial applications, mainly in components requiring resistance to wear and thermal shock or high temperatures, at a low cost due to reuse of solid waste as raw materials in the production of coatings, and giving a technological solution to environment problems produced by these catalysts waste.

Ceramic coatings; thermal spray; catalysts waste


Laboratório de Hidrogênio, Coppe - Universidade Federal do Rio de Janeiro, em cooperação com a Associação Brasileira do Hidrogênio, ABH2 Av. Moniz Aragão, 207, 21941-594, Rio de Janeiro, RJ, Brasil, Tel: +55 (21) 3938-8791 - Rio de Janeiro - RJ - Brazil
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