Household food-waste composting using a small-scale composter

Household food waste composting is an attractive alternative for Brazilian waste management; however, there are few programs or studies regarding the implementation or management of this small-scale process. This study investigates the performance of food waste composting using a simple and small-scale domestic composter. Three composting trials were conducted using food waste and wood chips in 10 L plastic bins using different filling schemes. In the first trial, the composter was filled weekly over two months. In the second, the composter was filled once with a mixture of food waste and 100% of the used wood chips from the previous trial. In the third trial, the composter was filled with food waste and wood chips (50% of wood chips used in the second trial and 50% of untreated wood chips). The physical chemical parameters were monitored and the total coliforms and E. coli were measured in the compost. In all trials, the temperature varied between 26.7°C and 46.2°C throughout the process. The reduction in wet mass was 58-69%, while the reduction in dry mass was 37-61%. The pH value, the contents of carbon and nitrogen and the C/N rate were in accordance with the recommended values in norm 25 (July, 2009) adopted by Brazil's Agriculture Ministry. Only the compost from trial 2 did not match the E. coli standards, which had 1900 MPN gtotal solids. When the temperatures don’t reach the thermophilic range, the relatively long time the waste remains in the composter allows these pathogenic microorganisms to decay naturally.


INTRODUCTION
Brazilian households, small commercial enterprises and cleaning services produce close to 94,335 ton day -1 of organic waste, which represents 51% of the municipal solid waste produced (Brasil, 2012). Only 1% of this waste is destined for composting systems, while 59% is disposed of in landfills and 39% is dumped. The National Solid Waste Policy (Brasil, 2010) has zerowaste guidelines for waste, recycling, composting, incineration and end-of-life disposal in landfills. The National Plan of Solid Waste defines composting as a priority for organic waste management (Brasil, 2012).
The few composting systems in operation in Brazil are mostly open-air, centralized and at a municipal scale. There are only a few programs, studies and pilot experiences of household composting. Composting has advantages over the incineration process and disposal in landfills due to lower operating costs, reduced environmental pollution and, more importantly, the beneficial use of the final product which can be used as a soil conditioner or fertilizer .
Approximately 90% of Brazilian municipalities have a population of up to 50,000 inhabitants and the possibility of building houses within an area that allows the use of home composting and the use of onsite composting as a fertilizer or in nearby agricultural areas. There are also Brazilian regions in semi-arid climates with poor soil nutrients where the compound could be used as a soil conditioner. Furthermore, there are highly populated urban areas in which the practice of home composting and application of the compound in nearby places, such as squares and parks, could reduce the cost of transporting solid waste to landfills. Therefore, adopting home composting systems in Brazil is very attractive.
Composting is the decomposition and stabilization of the organic fraction of municipal solid waste, carried out by the microbial community under controlled aerobic conditions. The most important variables in the composting process are: carbon nitrogen ratio between 20 and 40, moisture content between 50% and 70%, proper aeration, small particle size and adequate mass transfer between air and solids (Chang et al., 2006). It is evident that the success of household composting depends on the performance of the home composter and on the quality of the product, and experiments have been performed that take into consideration the performance of the domestic composter in relation to passive and/or forced aeration and batch and/or semi continuous feeding (Chang et al., 2006;Karnchanawong and Suriyanon, 2011).
Several small to medium size composters (10-300 L) have been developed and their characteristics have influenced the process. In this work, an exploratory study was conducted to investigate the performance of food waste composting using a small scale domestic composter in semi-continuous and batch fill with new and reused wood chips. Several investigations on home composting have been conducted over the past decade with a focus on the process efficiency regarding different structural materials and operating strategies related to the investigations (Faverial and Sierra, 2014;Lleó et al., 2013;Colón et al., 2010;Chang et al., 2006); the effects of aeration (Karnchanawong and Suriyanon, 2011); the mass balance and life cycle analysis (Andersen et al., 2011); the quality and stability of the compound (Barrena et al., 2014); and gas emissions (Ermolaev et al., 2014;Quirós et al.;. Most of the research efforts cited have utilized laboratory scale bench or medium-sized composters designed to be installed in backyards and operated with food waste and waste pruning. However, these systems cannot be installed in some houses due to the lack of physical space or green waste from gardening. Therefore, this study evaluated the operation strategies and the efficiency of the waste composting process by feeding small household composters (10 litres) that could be installed in any environment. In various trials, composters were filled in batch and semi-continuous composting system. Wood chips (used as a structural material) were inserted in natura or reinserted following the composting cycle to improve aeration and moisture control.

Experimental apparatus
Small, low cost ($7) plastic bins (total volume of 10 litres) that are widely available in supermarkets were used in this study to make domestic compost ( Figure 1). In order to facilitate natural aeration and the drainage of possible leachate during the composting process, the sides of the compost bins were drilled with holes (0.6 cm diameter), corresponding to 4% of the surface area.

Composting materials and composter operation
Food waste from meal preparation and eucalyptus wood chips were properly characterized (Table 1) and used in the experiment. The composting operation was divided into three trials; in each trial, the food waste, composed exclusively of vegetables and fruits, was collected from small restaurants. The food residue size was manually reduced to 1.0 cm particles and mixed with wood chips, also manually. The food waste and wood chips relationship was always 70:30 in wet mass. The tests are detailed as follows: Trial 1 -The composters were monitored in duplicate. A semi-continuous feed operating system was adopted. The composters were filled within a seven day frequency. The amount of mixed food waste and wood chips placed inside the composters when they were filled was enough to complete them (Table 1). In this trial, the manual turning of the mixture was done daily for better aeration.
Trial 2 -On the first day the batch compost was filled with fresh food waste and wood chips from the remaining material in the compost at the end of trial 1. The turning frequency was daily during the first week and every two days in the weeks that followed. Table 1 shows the initial characteristics of the mixture during this experiment.
Trial 3 -The batch compost was filled on the first day with fresh food waste, 50% wood chips and 50% wood chips from the remaining material in the compost at the end of trial 2. The turning frequency during the first week was done daily and every 7 days thereafter. Table 1 also details the initial characteristics for this mixture. Table 1. pH, moisture content (M), organic matter (OM), carbon (C), nitrogen (N) and C/N ratio (C/N) from food waste and wood chips used in all the trials.  Figure 2 shows the flowchart that illustrates the filling of the composts with sufficient amounts of mixed food waste and woodchips to complete them, and the turning frequency during the phases of the experiment.

Composting monitoring
Several parameters were monitored over time: Temperature (T), pH, Moisture (M), Organic Matter (OM), Total Carbon (C) and Total Kjeldahl Nitrogen (N). Temperature was monitored daily, while the other parameters were monitored weekly. Total coliforms and Escherichia coli were only quantified for the last compost trial.
The pH value was determined with a pH meter equipped with electrodes using 1 g of the sample immersed in 50 mL of CaCl2 (0.01M) and stirred for 30 minutes. The moisture content and organic matter were analyzed according to the Standard Methods for the Examination of Water and Wastewater (APHA, AWWA and WEF, 2012). Total kjeldahl nitrogen was determined using an adapted methodology of the 4500-Norg B method; 200 mg of the sample was placed in macro kjeldahl flasks containing 1 ml of commercial H2O2, 700 mg of digestion mix (containing 100 g of Na2SO4, 10 g of CuSO4 5H2O and 1 g of selenium) and 5 ml of concentrated H2SO4. The digestion was conducted in the Büchi SpeedDigester K-425. After digestion, 50 ml of deionized water and 35 ml of 10M NaOH were added to the sample, which was then distilled in 50 ml of boric acid pH 4.65 in distillation unit K-355, Büchi. Total carbon was determined in a high-temperature solids combustion system (1,200°C) using the multi N/C ® 2100 analyzer from Analytic Jena. Total coliforms and Escherichia coli were quantified by the defined substrate technique using Colilert ® , IDEXX. The compost quality was analyzed by considering the reference limits of the norms adopted by Brazil's Agriculture Ministry for organic fertilizers class C, which includes raw materials originating from domestic waste.

RESULTS AND DISCUSSION
The composting process was monitored for 63 days in trial 1, 42 days in trial 2 and 39 days in trial 3, a total of 144 days of operation. In all trials, the temperature of the compost material ranged between 26.7°C and 46.2°C throughout the process.
The highest temperatures observed were obtained in the first three days after the addition of residue, except for the first filling of Trial 1, when the maximum temperature (30.9°C) was achieved after only 6 days of operation. The highest temperatures, 46.2°C and 44.9°C, were obtained in trials 2 and 3, respectively (Figure 3). According to Ryckeboer et al. (2003), under optimal conditions the composting process can be divided into four phases: an initial mesophilic phase (10°C -42°C) which can last for hours or days, a thermophilic phase (45°C -75°C) which can last a few days, weeks or months, a second mesophilic phase and the final maturation and stabilization phase. However, studies on household food waste composting in compact systems found a similar temperature variation pattern as that found in this study, with a thermophilic stage that is non-existent or only lasts a few hours (Colón et al., 2010).
The self-heating during the composting process is determined by the biodegradability and the energy content of the substrate, the availability of moisture, oxygen and the energy conservation model, for example isolation and convective losses (Ryckeboer et al., 2003). An initial high temperature was caused by the decomposition of easily available carbon from putrescible food wastes. The temperature variation below the thermophilic range observed in compact systems is attributed to two major factors: the outside temperature variation and the low thermal insulation of the compost, which is caused by its reduced volume (Colón et al., 2010).
Faverial and Sierra (2014)  average temperature of 37.4°C in commercial composting of approximately 500 litres filled once a week, also with food waste and garden pruning. Lleó et al. (2013) operated 300-litre composters, initially half filled with food waste and garden pruning and subsequently filled once a week. The temperature of 55°C was observed only at the beginning of the composting process; during the 200 days of operation, both the ambient temperature and the process temperature showed the same pattern, with small peaks (below 40°C) always occurring after the addition of food waste. Figure 4 graphically shows the temporal behaviour of some parameters that will be discussed as follows. The pH was monitored over time and a significant pH increase was evident in all trials (Table 2 and Figure 4-B). However, in trials 1 and 2, the final pH (6.7 and 6.1, respectively) was below the value ranges commonly found in reduced volume composting processes. In trial 3, the final pH was 7.9. The low pH values obtained at the start of the experiment can be attributed to organic acids produced from food waste by microorganisms' reactions. Over the first 4 days, the organic acids begin to volatilize as the temperature increases rapidly and organic nitrogen is mineralized by microbial activity, which change pH values to 6-7. In the later stages of composting, the degradation of organic matter is largely complete with low acid production, resulting in a consistently elevated pH value (Yang et al., 2013).
The moisture content was monitored throughout the process (Figure 4-A); Table 2 shows its initial and final levels in each trial. In all trials, the moisture registered from the composted mass was always less than 70%. No leachate production was recorded in any of the performed trials. In trials 1 and 3, the final moisture content level was around 50%. In trial 2, which was performed with the addition of structural material resulting from the first trial, the final moisture level was close to 60%. This higher percentage is explained by the fact that no new wood chips (responsible for moisture control) were inserted in the process. Nevertheless, the moisture levels are in agreement with those obtained by other authors in experiments with low-volume composters, ranging between 44 and 73% (Barrena et al., 2014;Ermolaev et al., 2014;Faverial and Sierra, 2014;Quirós et al., 2014;Lleó et al., 2013;Karnchanawong and Suriyanon, 2011).   Moisture content is the second variable after temperature, which strongly influences the evolution of the loss of organic matter and nitrogen (Andersen et al., 2011;Quirós et al., 2014). According to Li et al. (2013), the most favourable moisture content for the biodegradation of different mixtures during composting ranges from 50% to 70%. Extremely high levels of moisture (>70%) can lead to oxygen depletion, loss of nutrients by leaching and the appearance of anaerobic conditions in which the degradation rate decreases and problems with odour and vector attraction emerge. On the other hand, if the moisture level decreases below a critical level (<30%), microbial activity decreases and the microorganisms will enter into a dormant state. In addition, extremely low moisture contents may cause operational problems, resulting in poor stability of organic matter (Ryckeboer et al., 2003;Barrena et al., 2014).
The wet and dry mass of the compost mixture was determined at the beginning and end of each trial (Table 3). The initial mass was significantly reduced in all experiments. The reduction in wet mass was 58-69%, while the reduction in dry mass in trials 1 and 2 was 51% and 61%, respectively. The third trial, on the other hand, showed a dry mass reduction of only 37%, explained by the addition of new wood chips. Although it helps to control the moisture, wood chips are not readily degraded by microorganisms.
In all trials, there was an estimated reduction of 5-6% for the initial organic matter content (Figure 4-C). However, the mass balance shown in Table 3 demonstrates higher reductions (37-63%, dry basis) of organic material during the composting process, also associated with reduced mass and volume. Table 3. Mass balance of wet weight (WW), dry weight (DW), organic matter (OM), carbon (C) and nitrogen (N) in all trials. As expected, the carbon levels presented a similar behaviour to the organic matter content (Figure 4-D). Although the final carbon levels are greater than the initial levels in almost all trials, with the exception of a few steps in test 1, the mass balance shows that there was a carbon reduction of 60% on a dry basis in the final product of composting in trials 1 and 2, and a 30% reduction in trial 3 (Table 3). The organic substrates and the structural materials used in the composting are largely derived from fruits and vegetables. The carbon compounds serve as an energy source for the maintenance and growth of microorganisms. The yield coefficient, the amount of carbon incorporated into cells per unit of degraded carbon, varies between 10% and 35% depending on the energy content of the substrate, on the degrading microorganisms and on environmental conditions (Ryckeboer et al., 2003). Table 4 shows that the results obtained in this study are consistent with those found in other papers that have used compact composters. The reduction in the organic matter content found in our work is lower than the reductions found in the papers presented in Table 4, however all the cited studies used pruning waste as a structural material since it shows a higher biodegradability when compared to wood chips. Table 2 and Figure 4-E show that, with the exception of trial 1, the nitrogen content (in %) at the end of the composting process was higher than those originally found in the mixture. The initial C/N ratio ranged between 23.7 and 38.9 in trial 1, and 33.6 and 37.7 in trials 2 and 3, respectively (Figure 4-F). At the end of the composting process, there was a reduction of only 4% in the C/N ratio in trial 1, 23% in trial 2, and 34% in trial 3. Assuming a microbial grade point average of 30% and a mean C/N ratio value of 10, the theoretical value of the C/N ratio for an optimum substrate would be 30. However, in reality, satisfying C/N ratios ranging between 25 and 35 have been reported in the literature. During the composting process, the C/N ratio decreases significantly because of the carbon loss in the form of CO2 through microbial respiration, while nitrogen is recycled (Ryckeboer et al., 2003). However, the rate of organic nitrogen mineralization is lower than that of organic carbon, causing the C/N ratio to decrease during composting (Yang et al., 2013). In our research, despite a reduction during the composting process, the C/N ratios found at the end of each trial were higher than those found in the literature (Table 4). After each test, the final compost was sieved and particles smaller than 0.42 mm were analyzed as the final compound process. Low level production of compost of about 2% of the final dry mass was observed in trials 1 and 2, while in trial 3, 1% was obtained. The pH value, the carbon and nitrogen contents and the C/N rate were in accordance with the recommended values in the Brazilian legislation (Table 4). In trials 2 and 3 moisture was slightly higher than the allowed value.
By the reference limits of the norms adopted by Brazil's Agriculture Ministry for organic fertilizers class C, which includes raw materials originating from domestic waste, thermotolerant coliforms must be below 10 3 MPN g -1total solids. The quantification of E. coli indicated the presence of 4.1 MPN g -1 total solids in the compost of trial 1 and 250 MPN g -1 total solids in the compost of trial 3. Only the compost resulting from trial 2 did not match the standards, which showed 1900 MPN g -1 total solids. As the temperatures throughout the experiment did not reach the thermophilic phase and which were suitable for the growth of microorganisms, the sanitizing material (destruction of viable pathogens and weed seeds) cannot be ensured. However, the relatively long residence of the waste in the composter allows for these pathogenic microorganisms to decay naturally (Colón et al., 2010).

CONCLUSION
This study has demonstrated that: (1) The stabilization of food waste is feasible in simple and small composts filled with food preparation waste and wood chips as a structural material. Even if the compound did not always suit agricultural use, its low production has created beneficial waste mass reduction; (2) In situations where there is no pruning waste production, wood chips can be used and reused in subsequent composting cycles without compromising process efficiency; (3) The daily manual turning of the mixture in the first week after the addition of the food waste is effective in terms of maintaining the aerobic process and preventing the formation of leachate; (4) The possibilities of the process and the small scale production of the compound can be useful in places where space is limited; (5) Finally, improvements are needed so that thermophilic temperatures can be reached in order to guarantee the microbiologic quality of the compost. However, the adoption of longer composting periods may allow the natural decay of pathogenic microorganisms.