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Effect of hydrofluoric acid concentration and etching time on resin-bond strength to different glass ceramics

Abstract:

The objective of this study was to evaluate the effect of the hydrofluoridric acid (HF) concentration and time of acid conditioning on bond strength of three glass ceramics to a resin cement. Thus, fifty blocks (10 mm x 5 mm x 2 mm) of each ceramic (LDCAD: IPS e.max CAD; LCAD: IPS Empress CAD and LDHP: IPS e.max Press) were made and embedded in acrylic resin. The surfaces were polished with sandpaper (#600, 800, 1000, and 1200 grits) and blocks were randomly divided into 15 groups (n = 10) according to the following factors: Concentration of HF (10% and 5%), conditioning time (20 s and 60 s) and ceramic (LDCAD, LDHP, and L). After conditioning, silane (Prosil / FGM) was applied and after 2 min, cylinders (Ø = 2 mm; h = 2 mm) of dual resin cement (AllCem / FGM) were made in the center of each block using a Teflon strip as matrix and light cured for 40 s (1,200 mW/cm2). Then, the samples were thermocycled (10,000 cycles, 5/55°C, 30s) and submitted to the shear bond test (50 KgF, 0.5 mm/min). The data (MPa) were analyzed with 3-way ANOVA and Tukey's test (5%). Failure analysis was performed using a stereomicroscope (20x) and a scanning electron microscope (SEM). ANOVA revealed that the “concentration” factor (p = 0.01) and the interaction “acid concentration X ceramic” (p = 0.009) had a significant effect, however, the “ceramic” (p = 0.897) and “conditioning time” (p = 0.260) factors did not influence the results. The LDHP10%60s (10.98 MPa)aA* group presented significantly higher bond strength than LDHP10%20s (6.57 MPa)bA, LCAD5%20s (6,90 ±3,5)aB and LDHP5%60s (5.66 ± 2,9MPa)aA* groups (Tukey). Failure analysis revealed that 100% of specimens had mixed failure. In conclusion, etching with 5% HF for 20 seconds is recommended for lithium disilicate and leucite-reinforced CAD/CAM ceramics. However, for pressed lithium disilicate ceramic, 10% HF for 60 s showed significantly higher bond strength to resin cement.

Keywords:
Ceramics; Acid Etching, Dental; Shear Strength

Introduction

Due to its excellent aesthetic properties, wear and fracture resistance, biocompatibility, and low thermal conductivity,11. Mörmann WH, Stawarczyk B, Ender A, Sener B, Attin T, Mehl A. Wear characteristics of current aesthetic dental restorative CAD/CAM materials: two-body wear, gloss retention, roughness and Martens hardness. J Mech Behav Biomed Mater. 2013 Apr;20:113-25. https://doi.org/10.1016/j.jmbbm.2013.01.003
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glass ceramics have been used in several clinical situations, such as for the manufacture of indirect restorations,66. Albakry M, Guazzato M, Swain MV. Effect of sandblasting, grinding, polishing and glazing on the flexural strength of two pressable all-ceramic dental materials. J Dent. 2004 Feb;32(2):91-9. https://doi.org/10.1016/j.jdent.2003.08.006
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including inlays and onlays,22. Yin L, Song XF, Song YL, Huang T, Li J. An overview of in vitro abrasive finishing & CAD/CAM of bioceramics in restorative dentistry. Int J Mach Tools Manuf. 2006;46(9):1013-26. https://doi.org/10.1016/j.ijmachtools.2005.07.045
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veneers,55. Alghazzawi TF, Lemons J, Liu PR, Essig ME, Janowski GM. The failure load of CAD/CAM generated zirconia and glass-ceramic laminate veneers with different preparation designs. J Prosthet Dent. 2012 Dec;108(6):386-93. https://doi.org/10.1016/S0022-3913(12)60198-X
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anterior crowns,22. Yin L, Song XF, Song YL, Huang T, Li J. An overview of in vitro abrasive finishing & CAD/CAM of bioceramics in restorative dentistry. Int J Mach Tools Manuf. 2006;46(9):1013-26. https://doi.org/10.1016/j.ijmachtools.2005.07.045
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and fixed partial dentures.22. Yin L, Song XF, Song YL, Huang T, Li J. An overview of in vitro abrasive finishing & CAD/CAM of bioceramics in restorative dentistry. Int J Mach Tools Manuf. 2006;46(9):1013-26. https://doi.org/10.1016/j.ijmachtools.2005.07.045
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Several glass ceramics are currently available, including feldspathic ceramics, leucite-reinforced ceramics, lithium disilicate, lithium silicate reinforced with zirconia, and polymer-infiltrated ceramics.44. Denry I, Kelly JR. Emerging ceramic-based materials for dentistry. J Dent Res. 2014 Dec;93(12):1235-42. https://doi.org/10.1177/0022034514553627
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Lithium disilicate ceramics have become popular because they offer good aesthetics and greater resistance to crack propagation when compared to leucite-reinforced ceramics.77. Höland W, Schweiger M, Frank M, Rheinberger V. A comparison of the microstructure and properties of the IPS Empress 2 and the IPS Empress glass-ceramics [AN]. J Biomed Mater Res. 2000;53(4):297-303. https://doi.org/10.1002/1097-4636(2000)53:4<297::AID-JBM3>3.0.CO;2-G
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When used in the CAD / CAM system, these ceramics are versatile and a structurally dense material, reducing the risk of defects and failures such as fractures and delamination,11. Mörmann WH, Stawarczyk B, Ender A, Sener B, Attin T, Mehl A. Wear characteristics of current aesthetic dental restorative CAD/CAM materials: two-body wear, gloss retention, roughness and Martens hardness. J Mech Behav Biomed Mater. 2013 Apr;20:113-25. https://doi.org/10.1016/j.jmbbm.2013.01.003
https://doi.org/10.1016/j.jmbbm.2013.01....
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https://doi.org/10.1016/j.ijmachtools.20...
,33. Hegde C, Nitin A, Vijai S, Anil SR, Ramya D. Vijai, S; Anil, S; Ramya, D. Metal-free restorations: clinical considerations. J Interdiscip Dent. 2011;1(1):10-3. https://doi.org/10.4103/2229-5194.77189
https://doi.org/10.4103/2229-5194.77189...
,99. Prochnow C, Venturini AB, Grasel R, Bottino MC, Valandro LF. Effect of etching with distinct hydrofluoric acid concentrations on the flexural strength of a lithium disilicate-based glass ceramic. J Biomed Mater Res B Appl Biomater. 2017 May;105(4):885-91. https://doi.org/10.1002/jbm.b.33619
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and increasing the ceramic reliability.

Several studies have evaluated the clinical longevity of feldspathic and lithium disilicate ceramics restorations and observed a longevity rate of up to 100% in 2 years for monolithic crowns1010. Denissen HW, El-Zohairy AA, van Waas MA, Feilzer AJ. Porcelain-veneered computer-generated partial crowns. Quintessence Int. 2002 Nov-Dec;33(10):723-30. and more than 94% for partial restorations in 3 years.1111. Guess PC, Strub JR, Steinhart N, Wolkewitz M, Stappert CF. All-ceramic partial coverage restorations—midterm results of a 5-year prospective clinical splitmouth study. J Dent. 2009 Aug;37(8):627-37. https://doi.org/10.1016/j.jdent.2009.04.006
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,1212. Nejatidanesh F, Amjadi M, Akouchekian M, Savabi O. Clinical performance of CEREC AC Bluecam conservative ceramic restorations after five years—A retrospective study. J Dent. 2015 Sep;43(9):1076-82. https://doi.org/10.1016/j.jdent.2015.07.006
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However, failures of ceramic materials have been reported in the literature, especially fractures, loss of retention and detachment, hypersensitivity, and caries in the adhesive interface.1212. Nejatidanesh F, Amjadi M, Akouchekian M, Savabi O. Clinical performance of CEREC AC Bluecam conservative ceramic restorations after five years—A retrospective study. J Dent. 2015 Sep;43(9):1076-82. https://doi.org/10.1016/j.jdent.2015.07.006
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Prior to cementation of a glass ceramic restauration with a resin cement, the ceramic surface is treated to increase its adhesion to the cement. The procedure involves acid conditioning using hydrofluoric acid (HF) and the application of a silane primer.1313. Kimmich M, Stappert CF. Intraoral treatment of veneering porcelain chipping of fixed dental restorations: a review and clinical application. J Am Dent Assoc. 2013 Jan;144(1):31-44. https://doi.org/10.14219/jada.archive.2013.0011
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This matrix is selectively dissolved and its crystal microstructures are exposed.1414. Chen JH, Matsumura H, Atsuta M. Effect of etchant, etching period, and silane priming on bond strength to porcelain of composite resin. Oper Dent. 1998 Sep-Oct;23(5):250-7.,1515. Brentel AS, Özcan M, Valandro LF, Alarça LG, Amaral R, Bottino MA. Microtensile bond strength of a resin cement to feldpathic ceramic after different etching and silanization regimens in dry and aged conditions. Dent Mater. 2007 Nov;23(11):1323-31. https://doi.org/10.1016/j.dental.2006.11.011
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resulting in a rough ceramic surface that provides increased micromechanical retention with the resin cement.1414. Chen JH, Matsumura H, Atsuta M. Effect of etchant, etching period, and silane priming on bond strength to porcelain of composite resin. Oper Dent. 1998 Sep-Oct;23(5):250-7.,1616. Fabianelli A, Pollington S, Papacchini F, Goracci C, Cantoro A, Ferrari M, et al. The effect of different surface treatments on bond strength between leucite reinforced feldspathic ceramic and composite resin. J Dent. 2010 Jan;38(1):39-43. https://doi.org/10.1016/j.jdent.2009.08.010
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In addition, the increased roughness increases the surface energy and the interaction between the bonding agent and silane,1515. Brentel AS, Özcan M, Valandro LF, Alarça LG, Amaral R, Bottino MA. Microtensile bond strength of a resin cement to feldpathic ceramic after different etching and silanization regimens in dry and aged conditions. Dent Mater. 2007 Nov;23(11):1323-31. https://doi.org/10.1016/j.dental.2006.11.011
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,1717. Addison O, Marquis PM, Fleming GJ. Resin strengthening of dental ceramics- the impact of surface texture and silane. J Dent. 2007 May;35(5):416-24. https://doi.org/10.1016/j.jdent.2006.11.012
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thus promoting a chemical-mechanical adhesion at the ceramic / silane / cement interface.

While HF increases the bond strength of the cement to the ceramic, acid conditioning can also decrease the mechanical resistance of the material, depending on the acid concentration and conditioning time.1717. Addison O, Marquis PM, Fleming GJ. Resin strengthening of dental ceramics- the impact of surface texture and silane. J Dent. 2007 May;35(5):416-24. https://doi.org/10.1016/j.jdent.2006.11.012
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These factors may also alter the bond strength between resin cement and glass ceramics.1515. Brentel AS, Özcan M, Valandro LF, Alarça LG, Amaral R, Bottino MA. Microtensile bond strength of a resin cement to feldpathic ceramic after different etching and silanization regimens in dry and aged conditions. Dent Mater. 2007 Nov;23(11):1323-31. https://doi.org/10.1016/j.dental.2006.11.011
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,1616. Fabianelli A, Pollington S, Papacchini F, Goracci C, Cantoro A, Ferrari M, et al. The effect of different surface treatments on bond strength between leucite reinforced feldspathic ceramic and composite resin. J Dent. 2010 Jan;38(1):39-43. https://doi.org/10.1016/j.jdent.2009.08.010
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,1717. Addison O, Marquis PM, Fleming GJ. Resin strengthening of dental ceramics- the impact of surface texture and silane. J Dent. 2007 May;35(5):416-24. https://doi.org/10.1016/j.jdent.2006.11.012
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,1818. Hooshmand T, Parvizi S, Keshvad A. Effect of surface acid etching on the biaxial flexural strength of two hot-pressed glass ceramics. J Prosthodont. 2008 Jul;17(5):415-9. https://doi.org/10.1111/j.1532-849X.2008.00319.x PMID:18482364
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,1919. Zogheib LV, Bona AD, Kimpara ET, McCabe JF. Effect of hydrofluoric acid etching duration on the roughness and flexural strength of a lithium disilicate-based glass ceramic. Braz Dent J. 2011;22(1):45-50. https://doi.org/10.1590/S0103-64402011000100008
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,2020. Menezes FC, Borges GA, Valentino TA, Oliveira MA, Turssi CP, Correr-Sobrinho L. Effect of surface treatment and storage on the bond strength of different ceramic systems. Braz J Oral Sci. 2009;8:119-23.,2121. Yi YJ, Kelly JR. Failure responses of a dental porcelain having three surface treatments under three stressing conditions. Dent Mater. 2011 Dec;27(12):1252-8. https://doi.org/10.1016/j.dental.2011.09.002
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As an example, the exposure of lithium disilicate to HF for more than 20 seconds may lead to the weakening of its structure.1717. Addison O, Marquis PM, Fleming GJ. Resin strengthening of dental ceramics- the impact of surface texture and silane. J Dent. 2007 May;35(5):416-24. https://doi.org/10.1016/j.jdent.2006.11.012
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,1818. Hooshmand T, Parvizi S, Keshvad A. Effect of surface acid etching on the biaxial flexural strength of two hot-pressed glass ceramics. J Prosthodont. 2008 Jul;17(5):415-9. https://doi.org/10.1111/j.1532-849X.2008.00319.x PMID:18482364
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,1919. Zogheib LV, Bona AD, Kimpara ET, McCabe JF. Effect of hydrofluoric acid etching duration on the roughness and flexural strength of a lithium disilicate-based glass ceramic. Braz Dent J. 2011;22(1):45-50. https://doi.org/10.1590/S0103-64402011000100008
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As for feldspathic ceramics, an acid conditioning time ranging from 1 to 2 minutes is recommended.1616. Fabianelli A, Pollington S, Papacchini F, Goracci C, Cantoro A, Ferrari M, et al. The effect of different surface treatments on bond strength between leucite reinforced feldspathic ceramic and composite resin. J Dent. 2010 Jan;38(1):39-43. https://doi.org/10.1016/j.jdent.2009.08.010
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,2020. Menezes FC, Borges GA, Valentino TA, Oliveira MA, Turssi CP, Correr-Sobrinho L. Effect of surface treatment and storage on the bond strength of different ceramic systems. Braz J Oral Sci. 2009;8:119-23.,2121. Yi YJ, Kelly JR. Failure responses of a dental porcelain having three surface treatments under three stressing conditions. Dent Mater. 2011 Dec;27(12):1252-8. https://doi.org/10.1016/j.dental.2011.09.002
https://doi.org/10.1016/j.dental.2011.09...
Additionally, restorations with disilicate ceramic restorations can be fabricated by the press technique, where ceramic ingots are melted and injected into the mold in a specific furnace. Differently, through the CAD / CAM technique, the partially sintered block of disilicate is milled and its final resistance only occurs after its complete sintering.2222. Fabian Fonzar R, Carrabba M, Sedda M, Ferrari M, Goracci C, Vichi A. Flexural resistance of heat-pressed and CAD-CAM lithium disilicate with different translucencies. Dent Mater. 2017 Jan;33(1):63-70. https://doi.org/10.1016/j.dental.2016.10.005
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There is a lack of consensus in the literature concerning the influence of the hydrofluoric acid concentration and etching time on the resin bond strength to lithium disilicate ceramics produced by the different techniques. Thus, the objective of the present study was to evaluate the influence of HF concentration (5% and 10%), conditioning time (20 or 60s), and ceramic type (leucite reinforced feldspathic glass and lithium disilicate) on the bond strength to a resin cement. The hypotheses tested were: a. the ceramic type influences the results, regardless the HF concentration and time of exposure, b. different concentrations of HF affect the bond strength values, and c. the conditioning time influences the bond strength values.

Methodology

The commercial name, manufacturers, chemical composition, and batch number of the materials used in this study are listed in Table 1.

Table 1
Commercial name, manufacturers, material, chemical composition, batch number of materials used in this study.

Production of specimens

Blocks were made with three glass ceramics: CAD / CAM lithium disilicate (IPS e.max CAD, Ivoclar Vivadent, Schaan, Liechtenstein), pressed lithium disilicate (IPS e.max Press, Ivoclar Vivadent, Schaan, Liechtenstein) and leucite-reinforced feldspathic ceramic (IPS Empress CAD, Ivoclar Vivadent, Schaan, Liechtenstein). The press and sintering process (Programat EP5000, Ivoclar Vivadent AG) of the press lithium disilicate was performed according to the manufacturer's recommendations.

The ceramic blocks were cut into rectangular slices using a diamond disk (Microdont, São Paulo, Brazil, 34.570), mounted on a straight micro-motor handpiece (LB100 Beltec, São Paulo, Brazil) under air/water cooling, resulting in 50 samples for each type of ceramic (10 mm x 5 mm x 2 mm). The dimensions were verified with digital caliper (Eccofer, Curitiba, Brazil) and surfaces were regularized with sand paper (600 grit). After surface regularization, the milled lithium disilicate blocks were sintered according to the manufacturer's recommendation.

Embedding samples

The 150 blocks were embedded in chemically activated acrylic resin (JET, Dental Articles Classic, Brazil) using a silicone mold (Master-Talmax silicone, Curitiba, Brazil). After resin polymerization, the surfaces of ceramic blocks were polished with sandpaper of increasing grit (#600, 800, 1000, and 1200) in a polishing machine (Labpol 8-12, Extec, USA) until the resin and ceramic surfaces were leveled. Then, the samples were randomly divided into fifteen groups (n = 10), according to the factors: “HF concentration (5 and 10%)”, “conditioning time (20 and 60s)”, and “ceramic type” as presented in Table 2.

Table 2
Characteristics of study groups.

Surface treatments

Prior to surface treatment procedures, all ceramic blocks were immersed in distilled water and ultrasonically cleaned for 5 min (Cristófoli Equipamentos de Biossegurança LTDA, Campo Mourão, Brazil). The blocks were kept on a piece of gauze (~ 10 min) until complete water evaporation.

The HF was applied to the surfaces of groups as shown in Table 2. The area to receive the acid was delimited by an adhesive tape with a 3-mm perforation. HF (5 or 10%, FGM, Joinville, Brazil) was actively applied with a microbrush (Dentsply, New York, USA) for 20 or 60 seconds, washed with air / water spray for 30 seconds, and dried with a jet of air for 30 seconds. Afterwards, a layer of silane agent (Prosil, FGM; Joinville, Brazil) was applied to all samples with a microbrush (Dentsply, New York, USA) and left for 2 minutes for solvent evaporation according to the manufacturer's recommendations.

Manufacture of resin cement cylinders

After acid conditioning, a cylinder of resin cement (AllCem Dual, FGM; Joinville, Brazil) was made on the ceramic surfaces. A Teflon matrix (Ø = 2 mm and h = 2 mm) (Ultradent Jig, Ultradent, South Jordan, USA) was used to standardize the adhesive area and height of the cylinder. After fitting the matrix to the surfaces, the base and catalyst pastes of the resin cement were mixed and added to the matrix, light cured for 20 s (1,200 mW / cm2 - Radii Cal, SDI, Australia), and left for a 5-minute chemical curing as recommended by the manufacturer. The matrices were removed and the sets (block + resin cement cylinder) were submitted to thermocycling.

Thermocycling and shear bond strength testing

The thermocycling protocol consisted of 10,000 cycles of alternate 30-s baths at 5°C and 55°C, with a 5-s interval between immersions using a thermocycler (Nova Etica, São Paulo, Brazil, 10.000TC). Then, samples were submitted to a shear bond strength test (50 KgF, 0.5mm / min) in a universal testing machine (DL-1000, EMIC, São José dos Campos, Brazil). Specimens had the cement / ceramic interface hold perpendicularly to the horizontal plane by a device. The load was applied at the base of the cylinder on the adhesive interface, using an orthodontic wire (0.2 mm diameter) at a speed of 0.5 mm/min and load cell of 50 KgF until fracture of the specimen.

The calculation of the bond strength was performed by the formula: R = F / A, where R = adhesive strength (MPa); F = force (N); A = interfacial area (mm). The adhesive area of each ceramic block was defined by the area of a circle using the formula A = πr2, where π = 3.14 and r = 1 mm (radius of the cylinder), resulting in a cross-sectional area of 3.14 mm2.

Failure analysis

The fractured surfaces of the specimens were examined using an optical stereomicroscope (Stereo Discovery V20, Zeiss, Göttingen, Germany) and representative failure modes were analyzed by Scanning Electron Microscopy (SEM, Inspect S50, FEI, Czech Republic). For SEM observations, the specimens were gold-sputtered for 80 seconds at 40 mA, creating a 30 nm thick layer. The failure modes were classified as: a) adhesive at the ceramic / cement interface (ADHES cer / cem); b) cohesive in ceramic (COHES cer); c) cohesive in cement (COHES cem); and D) mixed adhesive/cohesive failure (adhesive failure at the ceramic/cement interface + predominantly cohesive failure in cement or in ceramic).2323. Tribst J, Anami LC, Özcan M, Bottino MA, Melo RM, Saavedra G. Self-etching Primers vs Acid Conditioning: Impact on Bond Strength Between Ceramics and Resin Cement. Oper Dent. 2018 Jul/Aug;43(4):372-9. https://doi.org/10.2341/16-348-L
https://doi.org/10.2341/16-348-L...

Surface topography analysis (SEM)

Four samples of each group were examined by SEM (Hitachi TM 3000, Tokyo, Japan) with a magnification of 1,500 X to observe how the surfaces of the ceramics behaved after different HF concentrations and times of exposure.

Statistical analysis

Analysis of variance (3-way ANOVA) and Tukey's test (5%) were used to compare data from the groups. The normality of the data was verified by the Kolmogorov-Smirnov (p > 0.05), Kuiper (p > 0.10), and Lilliefors (p > 0.05) tests. The computer program Assistat 7.7 PT (Campina Grande, Brazil) was used. Using the OpenEpi website, a power of 96.96% was calculated using a two-sided 95% confidence interval.

Results

Shear bond strength

Three-way ANOVA revealed that the factor “acid concentration” (p = 0.01) and the interaction “acid concentration X ceramic” (p = 0.009) were significant. However, the “ceramic” (p = 0.897) and “conditioning time” (p = 0.260) factors did not influence the results (Table 3).

Table 3
3-way ANOVA results for shear bond strength.

When all experimental groups were compared, the use of 10% HF for 60 s resulted in significantly higher bond strength values for the pressed lithium disilicate ceramic (LDHP10% 60s= 10.98 MPa)aA* that was significantly higher than LDHP10% 20s (6.57 MPa)bA, LCAD5%20s (6.90±3.5),aB and LDHP5% 60s (5.66 MPa)aA*groups. The LDCAD10%20s (8.78 ±3.6)aA* had significantly higher SBS than the LDCAD5%20s (5.30 ±2.9)aA. The means (± SD) of shear bond strength and the comparison between the experimental groups are shown in Table 4.

Table 4
Shear bond strength (means ± SD) values (MPa) of ceramics submitted to different hydrofluoric acid (HF) concentrations and exposure times.

Failure analysis

Failure analysis revealed that all samples had mixed failures: predominantly cohesive in cement and adhesive at cement/ceramic interface (Figure 1A) or predominantly cohesive in ceramic and adhesive at cement/ceramic interface (Figure 1B)

Figure 1
(A) MEV micrographs (80 x) of failure modes of cement and resin cement cylinders: cohesive failure in cement and adhesive failure at the cement/ceramic interface. Ceramics (*), resin cement (#). (B) MEV micrographs (80 x) of failure modes of cement and resin cement cylinders: predominant cohesive failures in ceramic and adhesive at the cement/ceramic interface. Ceramics (*), resin cement (#).

SEM analysis

Samples conditioned with 5% HF for 20 s presented less porous topographies compared to the other groups. For the CAD / CAM lithium disilicate ceramics, groups conditioned with 5% HF for 60 s and 10% HF for 20 and 60 s presented homogeneous pore topography. In contrast, both pressed lithium disilicate and leucite-reinforced feldspathic ceramics had greater superficial porosity in the 10% HF for 60s group. Representative SEM images are presented in Figures 2 (1A to 3D).

Figure 2
(1A) MEV micrographs (1,500x) of surface treatments of the ceramics IPS e.max CAD; A- 5% HF for 20s. (1B) MEV micrographs (1,500x) of surface treatments of the ceramic IPS e.max CAD - 5% HF for 60s. (1C) MEV micrographs (1,500x) of surface treatments of the ceramic IPS e.max CAD - 10% HF for 20s. (1D) MEV micrographs (1,500x) of surface treatments of the ceramic IPS e.max CAD - 10% HF for 60s. (2A) MEV micrographs (1,500x) of surface treatments of the ceramic IPS e.max Press A- 5% HF for 20s. (2B) MEV micrographs (1,500x) of surface treatments of the ceramic IPS e.max Press: 5% HF for 60s. (2C) MEV micrographs (1,500x) of surface treatments of the ceramic IPS e.max Press: 10% HF for 20s. (2D) MEV micrographs (1,500x) of surface treatments of the ceramic IPS e.max Press: 10% HF for 60s. (3A) MEV micrographs (1,500x) of the surface treatments of the ceramic Empress CAD A- 5% HF for 20s. (3B) MEV micrographs (1,500x) of surface treatments of the ceramic Empress CAD: 5% HF for 60s. (3C) MEV micrographs (1,500x) of surface treatments of the ceramics Empress CAD: 10% HF for 20s. (3D) MEV micrographs (1,500 x) of surface treatments of the ceramics Empress CAD: 10% HF for 60s.

Discussion

The objective of this study was to evaluate the influence of different HF concentrations and exposure times on the bond strength of three ceramic systems to the resin cement. In this study, it was used the shear bond strength test, which is an easy methodology, has low cost, and is widely used in adhesion studies.2424. Sirisha K, Rambabu T, Ravishankar Y, Ravikumar P. Validity of bond strength tests: A critical review-Part II. J Conserv Dent. 2014 Sep;17(5):420-6. https://doi.org/10.4103/0972-0707.139823
https://doi.org/10.4103/0972-0707.139823...
Other assays may also be used, such as micro-tension and micro-shear, which have a small adhesive area, resulting in few internal defects in the adhesive zone and few superficial failure.2525. Della Bona A, Shen C, Anusavice KJ. Work of adhesion of resin on treated lithia disilicate-based ceramic. Dent Mater. 2004 May;20(4):338-44. https://doi.org/10.1016/S0109-5641(03)00126-X
https://doi.org/10.1016/S0109-5641(03)00...
However, procedures associated with ceramic cutting in the micro-tension test can induce early interface failure, reducing the effectiveness of the assay.2626. Secilmis A, Ustun O, Buyukhatipoglu IK. Evaluation of the shear bond strength of two resin cements on different CAD/CAM materials. J Adhes Sci Technol. 2016;30(9):983-93. https://doi.org/10.1080/01694243.2015.1134866
https://doi.org/10.1080/01694243.2015.11...
Some authors have reported that shear stress is the most prevalent stress on the cement layer, justifying the use of this in vitro test that evaluate this.2727. Dal Piva AMO, Tribst JPM, Borges ALS, Souza ROAE, Bottino MA. CAD-FEA modeling and analysis of different full crown monolithic restorations. Dent Mater. 2018 Sep;34(9):1342-50. https://doi.org/10.1016/j.dental.2018.06.024
https://doi.org/10.1016/j.dental.2018.06...
Thus, to overcome this limitations, we used a smaller adhesive area (2 mm2), which gives more reliable results44. Denry I, Kelly JR. Emerging ceramic-based materials for dentistry. J Dent Res. 2014 Dec;93(12):1235-42. https://doi.org/10.1177/0022034514553627
https://doi.org/10.1177/0022034514553627...
. In addition, an orthodontic wire was used for the test with the aim of exerting a more uniform shear force on the adhesive interface.2828. Sinhoreti MA, Consani S, De Goes MF, Sobrinho LC, Knowles JC. Influence of loading types on the shear strength of the dentin-resin interface bonding. J Mater Sci Mater Med. 2001 Jan;12(1):39-44. https://doi.org/10.1023/A:1013848901553
https://doi.org/10.1023/A:1013848901553...

According to our results, the first hypothesis that different ceramic types significantly affects bond strength with varying HF concentrations and times of exposure was partially accepted. It was tested three ceramics, two of which were lithium disilicate-based glass ceramics, differing only in the processing method, CAD / CAM and pressing, and a leucite-reinforced feldspathic glass (IPS Empress CAD). Using the same conditioning time and concentration of HF, no difference was observed between ceramics.2929. Puppin-Rontani J, Sundfeld D, Costa AR, Correr AB, Puppin-Rontani RM, Borges GA, et al. Effect of hydrofluoric acid concentration and etching time on bond strength to lithium disilicate glass ceramic. Oper Dent. 2017 Nov/Dec;42(6):606-15. https://doi.org/10.2341/16-215-L
https://doi.org/10.2341/16-215-L...
However, pressed disilicate had the highest bond strength values when higher concentrations of HF were used for a longer time (LDHP10% 60s). Although the chemical compositions of the pressed and the CAD / CAM disilicate are the same, the pressed disilicate (IPS e.max Press, Ivoclar Vivadent, Schaan, Liechtenstein), which is partially crystallized at its manufacturing, showed greater susceptibility to surface treatment, since it presented the highest values of adhesive strength. This may be related to the press process after the ceramic is melted, which can create a surface with more irregularities and consequently provide a greater surface contact and mechanical bonding to the resin cement.2929. Puppin-Rontani J, Sundfeld D, Costa AR, Correr AB, Puppin-Rontani RM, Borges GA, et al. Effect of hydrofluoric acid concentration and etching time on bond strength to lithium disilicate glass ceramic. Oper Dent. 2017 Nov/Dec;42(6):606-15. https://doi.org/10.2341/16-215-L
https://doi.org/10.2341/16-215-L...

The second hypothesis that different concentrations of HF effect the bond strength was partially accepted, as only the pressed disilicate (LDHP) had a significant increase in bond resistance with the use of 10% HF for 60s. Sundfeld et al.3030. Sundfeld D, Correr-Sobrinho L, Pini NI, Costa AR, Sundfeld RH, Pfeifer CS, et al. The effect of hydrofluoric acid concentration and heat on the bonding to lithium disilicate glass ceramic. Braz Dent J. 2016 Oct-Dec;27(6):727-33. https://doi.org/10.1590/0103-6440201601024
https://doi.org/10.1590/0103-64402016010...
who also evaluated 5 and 10% HF in pressed disilicate, observed that 5% HF promoted a lower bond strength compared to the 10% conditioning. The authors state that the 10% HF removes a larger amount of the glass matrix and exposes more lithium disilicate crystals compared to the 5% HF because it has a higher amount of ionized HF available. By containing half of the ionized HF, the 5% HF did not remove enough glass matrix to produce a suitable micromechanical bond between the ceramic and the resin cement,3030. Sundfeld D, Correr-Sobrinho L, Pini NI, Costa AR, Sundfeld RH, Pfeifer CS, et al. The effect of hydrofluoric acid concentration and heat on the bonding to lithium disilicate glass ceramic. Braz Dent J. 2016 Oct-Dec;27(6):727-33. https://doi.org/10.1590/0103-6440201601024
https://doi.org/10.1590/0103-64402016010...
which may explain the results of our study. Sundfeld Neto et al.3131. Sundfeld Neto D, Naves LZ, Costa AR, Correr AB, Consani S, Borges GA, et al. The effect of hydrofluoric acid concentration on the bond strength and morphology of the surface and interface of glass ceramics to a resin cement. Oper Dent. 2015 Sep-Oct;40(5):470-9. https://doi.org/10.2341/14-133-L
https://doi.org/10.2341/14-133-L...
also investigated different HF concentrations and observed that higher concentrations provided higher bond strengths between disilicate ceramic and resin cement, but for leucite-reinforced ceramics the variation did not yield significant differences, corroborating our findings. In our study, for leucite-reinforced and lithium disilicate (CAD / CAM) ceramics, the variation of HF concentration and exposure time did not significantly interfere in the bond strength, similar to previous similar studies.2525. Della Bona A, Shen C, Anusavice KJ. Work of adhesion of resin on treated lithia disilicate-based ceramic. Dent Mater. 2004 May;20(4):338-44. https://doi.org/10.1016/S0109-5641(03)00126-X
https://doi.org/10.1016/S0109-5641(03)00...
,3131. Sundfeld Neto D, Naves LZ, Costa AR, Correr AB, Consani S, Borges GA, et al. The effect of hydrofluoric acid concentration on the bond strength and morphology of the surface and interface of glass ceramics to a resin cement. Oper Dent. 2015 Sep-Oct;40(5):470-9. https://doi.org/10.2341/14-133-L
https://doi.org/10.2341/14-133-L...
,3232. Kukiattrakoon B, Thammasitboon K. The effect of different etching times of acidulated phosphate fluoride gel on the shear bond strength of high-leucite ceramics bonded to composite resin. J Prosthet Dent. 2007 Jul;98(1):17-23. https://doi.org/10.1016/S0022-3913(07)60033-X
https://doi.org/10.1016/S0022-3913(07)60...

The third hypothesis that time of acid conditioning affects the bond strength values was also partially accepted. Some authors have correlated higher surface roughness of glass ceramics to the prolonged acid conditioning time.1919. Zogheib LV, Bona AD, Kimpara ET, McCabe JF. Effect of hydrofluoric acid etching duration on the roughness and flexural strength of a lithium disilicate-based glass ceramic. Braz Dent J. 2011;22(1):45-50. https://doi.org/10.1590/S0103-64402011000100008
https://doi.org/10.1590/S0103-6440201100...
,3131. Sundfeld Neto D, Naves LZ, Costa AR, Correr AB, Consani S, Borges GA, et al. The effect of hydrofluoric acid concentration on the bond strength and morphology of the surface and interface of glass ceramics to a resin cement. Oper Dent. 2015 Sep-Oct;40(5):470-9. https://doi.org/10.2341/14-133-L
https://doi.org/10.2341/14-133-L...
,3333. Ramakrishnaiah R, Alkheraif AA, Divakar DD, Matinlinna JP, Vallittu PK. The Effect of Hydrofluoric Acid Etching Duration on the Surface Micromorphology, Roughness, and Wettability of Dental Ceramics. Int J Mol Sci. 2016 May;17(6):E822. https://doi.org/10.3390/ijms17060822
https://doi.org/10.3390/ijms17060822...
In our study, SEM images showed different ceramic surface topographies, with considerably higher number of irregularities in the conditioned groups compared to the untreated group. The pressed disilicate exposed to 10% HF for 60 s resulted in a more porous and rough surface and higher adhesion values compared to the 20 s, as seen in SEM images. Zogheib et al.1919. Zogheib LV, Bona AD, Kimpara ET, McCabe JF. Effect of hydrofluoric acid etching duration on the roughness and flexural strength of a lithium disilicate-based glass ceramic. Braz Dent J. 2011;22(1):45-50. https://doi.org/10.1590/S0103-64402011000100008
https://doi.org/10.1590/S0103-6440201100...
demonstrated that if HF conditioning time exceeded 20 seconds (60, 90, or 180 s), ceramic degradation and weakening may occur. According to the authors, the increase in exposure time to HF affects surface roughness proportionally, causing larger and deeper grooves on the surface, observed in SEM micrographs,1919. Zogheib LV, Bona AD, Kimpara ET, McCabe JF. Effect of hydrofluoric acid etching duration on the roughness and flexural strength of a lithium disilicate-based glass ceramic. Braz Dent J. 2011;22(1):45-50. https://doi.org/10.1590/S0103-64402011000100008
https://doi.org/10.1590/S0103-6440201100...
and at the same time reducing the flexural strength of lithium disilicate. Ramakrishnaiah et al.3333. Ramakrishnaiah R, Alkheraif AA, Divakar DD, Matinlinna JP, Vallittu PK. The Effect of Hydrofluoric Acid Etching Duration on the Surface Micromorphology, Roughness, and Wettability of Dental Ceramics. Int J Mol Sci. 2016 May;17(6):E822. https://doi.org/10.3390/ijms17060822
https://doi.org/10.3390/ijms17060822...
evaluated the effect of different HF conditioning times on the surface characteristics of glass ceramics finding changes in porosity and roughness pattern, and concluded that longer exposures resulted in wider and irregular grooves, increasing surface roughness.2525. Della Bona A, Shen C, Anusavice KJ. Work of adhesion of resin on treated lithia disilicate-based ceramic. Dent Mater. 2004 May;20(4):338-44. https://doi.org/10.1016/S0109-5641(03)00126-X
https://doi.org/10.1016/S0109-5641(03)00...

The leucite-reinforced feldspathic ceramic presents a lower percentage of the crystal phase compared to the lithium disilicate ceramics (35.55 ± 5 and 70 ± 5%, respectively)77. Höland W, Schweiger M, Frank M, Rheinberger V. A comparison of the microstructure and properties of the IPS Empress 2 and the IPS Empress glass-ceramics [AN]. J Biomed Mater Res. 2000;53(4):297-303. https://doi.org/10.1002/1097-4636(2000)53:4<297::AID-JBM3>3.0.CO;2-G
https://doi.org/10.1002/1097-4636(2000)5...
,88. Taskonak B, Sertgöz A. Two-year clinical evaluation of lithia-disilicate-based all-ceramic crowns and fixed partial dentures. Dent Mater. 2006 Nov;22(11):1008-13. https://doi.org/10.1016/j.dental.2005.11.028
https://doi.org/10.1016/j.dental.2005.11...
and thus, disilicate is less friable and presents higher surface resistance even after conditioning, due to less crack propagation3434. Schultheis S, Strub JR, Gerds TA, Guess PC. Monolithic and bi-layer CAD/CAM lithium-disilicate versus metal-ceramic fixed dental prostheses: comparison of fracture loads and failure modes after fatigue. Clin Oral Investig. 2013 Jun;17(5):1407-13. https://doi.org/10.1007/s00784-012-0830-1
https://doi.org/10.1007/s00784-012-0830-...
. The manufacturer recommends a 20-s conditioning with 10% HF for disilicate, regardless of the production process used.3535. Ivoclar Vivadent AG. IPS e.max Cementation and Care. 2017 [cited 2018 Nov 28]. Available from: www.ivoclarvivadent.com
www.ivoclarvivadent.com...
However, in our study it was observed that for pressed disilicate, a more aggressive conditioning protocol (longer time and higher concentration) yields greater bond strength to the cement, and these findings are supported by previous similar studies.2929. Puppin-Rontani J, Sundfeld D, Costa AR, Correr AB, Puppin-Rontani RM, Borges GA, et al. Effect of hydrofluoric acid concentration and etching time on bond strength to lithium disilicate glass ceramic. Oper Dent. 2017 Nov/Dec;42(6):606-15. https://doi.org/10.2341/16-215-L
https://doi.org/10.2341/16-215-L...
Although it has been reported in the literature that an increase in acid exposure time and concentration may decrease the flexural strength of ceramics leading to more cohesive failures in the ceramic, this generally applies to very long exposure times (90s and 120s) that can cause visible changes in the surfaces resulting in a significant dissolution of the ceramic network, weakening its structure.3636. Wolf DM, Powers JM, O'Keefe KL. Bond strength of composite to etched and sandblasted porcelain. Am J Dent. 1993 Jun;6(3):155-8. The deep dissolution caused by HF was measured by a recent study,3737. Melo RM, Valandro LF, Bottino MA. Microtensile bond strength of a repair composite to leucite-reinforced feldspathic ceramic. Braz Dent J. 2007;18(4):314-9. https://doi.org/10.1590/S0103-64402007000400008
https://doi.org/10.1590/S0103-6440200700...
which observed that HF etching dissolves glass material not only superficially, but also internally and in an uneven manner. In addition, the use of 10% HF for 60 seconds can produce greater and deeper dissolution (600 μm for lithium disilicate and 400 μm for leucite based ceramic), increasing the crating of defects and consequently the crack propagation risk. Thus, the present protocol increased the bond strength for lithium disilicate pressed ceramic, but less aggressive protocols such as 5% HF for 20 s can be used for a suitable adhesion for CAD/CAM lithium disilicate and leucite-based ceramics.

In our study, 100% of the samples had mixed failures, with predominance of cohesive failure in cement or ceramic and adhesive at cement/ceramic interface (Figure 1B-C). According to Melo et al.3737. Melo RM, Valandro LF, Bottino MA. Microtensile bond strength of a repair composite to leucite-reinforced feldspathic ceramic. Braz Dent J. 2007;18(4):314-9. https://doi.org/10.1590/S0103-64402007000400008
https://doi.org/10.1590/S0103-6440200700...
several factors can be related to this finding. The larger volume of crystal phase of lithium disilicate ceramics results in less cohesive failures compared to leucite-reinforced ceramics that have a lower volume of the crystal phase and higher glass phase, which may contribute to the higher number of mixed failures in ceramic found in our study. Problems associated with cohesive failures of ceramics during a shear test have been reported, and may be associated with the failures found in our study. However, this type of failure was not regular in all groups, confirming the assumptions cited above.

Additional studies evaluating the effect of oral conditions such as pH variations and masticatory load, as well as depth of acid degradation on the ceramic surface, should be performed. Moreover, clinical studies should be carried out to verify the longevity of restorations submitted to different surface treatments.

Conclusion

Etching with 5% HF for 20 seconds can be recommended for lithium disilicate and leucite-reinforced CAD/CAM ceramics. However, for pressed lithium disilicate ceramic, 10% HF for 60 s showed significantly higher bond strength to resin cement.

Acknowledgments

The authors thank the Science and Technology Institute of the State University of São Paulo (UNESP), São José dos Campos / SP, Brazil, for their support in thermocycling and shear test, and also the FGM / BRAZIL for providing research material.

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Publication Dates

  • Publication in this collection
    16 May 2019
  • Date of issue
    2019

History

  • Received
    04 Aug 2018
  • Reviewed
    26 Mar 2019
  • Accepted
    10 Apr 2019
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