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KINETIC STUDIES OF HYDROLYSIS REACTION OF NaBH4 WITH γ-Al2O3 NANOPARTICLES AS CATALYST PROMOTER AND CoCl2 AS CATALYST

Abstract

Solid-state hydrogen storage is of considerable concern as a potential hydrogen source for portable fuel cell applications. This study mainly focuses on kinetics of NaBH4/Al2O3 nanoparticles (20 nm)/H2O system with CoCl2 as catalyst and the factors that affect the hydrogen generation rate (HGR). It is observed that the reaction rate increases considerably with increase in NaBH4, Al2O3 nanoparticle (20 nm), CoCl2 and NaOH concentrations and the respective reaction orders are calculated. Hydrogen generation rate is also investigated at different temperatures (303, 313, 323 and 333 K) for constant NaBH4 (1.25 moles/L), NaOH (1.4 moles/L), CoCl2 (0.02 moles/L) and Al2O3 (0.09 moles/L) concentrations. Kinetics of the NaBH4 hydrolysis reaction increases with γ-Al2O3 nanoparticles and the calculated activation energy is 29 kJ/moles. This study also reports that a combined dual-solid-fuel system is highly efficient in terms of hydrogen storage capacities compared with a single hydride based system. Maximum hydrogen generation efficiency, observed at a mass ratio of 0.09: 0.7 (Al2O3/NaBH4), is 99.34%.

Keywords:
Hydrogen; Energy; Nanoparticles; Sodium borohydride; Cobalt chloride; Alumina

INTRODUCTION

Application of hydrogen as a fuel is considered to be a preeminent alternative to meet present energy demands. The primary technological barrier in the advancement towards implementation of a successful hydrogen economy is efficient hydrogen storage. Various hydrogen storage technologies are available like pressurized hydrogen storage and solid state hydrogen storage (Retnamma et al., 2011Retnamma, R., Novais, A.Q., Rangel, C.M. Kinetics of hydrolysis of sodium borohydride for hydrogen production in fuel cell application: A review, Int. J. of Hydrogen Energy , 36, 9772-9790 (2011). https://doi.org/10.1016/j.ijhydene.2011.04.223
https://doi.org/10.1016/j.ijhydene.2011....
). Pressurized tank and cryogenic liquid hydrogen are energy intensive as well as are not preferred due to various safety concerns. In solid state hydrogen storage, H2 is bonded with various chemicals and has a plethora of merits like high hydrogen storage densities and safe handling and storage (Demirci et al., 2010Demirci, U.B., Akdim, O., Andrieux, J., Hannauer, J., Chamoun, R., Miele, P. Sodium borohydride hydrolysis as hydrogen generator: issues, state of the art and applicability upstream from a fuel cell, Fuel Cells, 10, 335-358 (2010). https://doi.org/10.1002/fuce.200800171
https://doi.org/10.1002/fuce.200800171...
).

Detailed literature studies revealed that boro-hydrides are accepted as high potential storage materials with 4(B-H) bonds and hydrogen in the form of hydrides Hᵟ¯ that incorporate high hydrogen densities (Moussa et al., 2013Moussa, G., Demirci, U.B., Sener, T., Miele, P. Boron based hydrides for chemical hydrogen storage, Int. J. of Energy Research, 37, 825-842 (2013). https://doi.org/10.1002/er.3027
https://doi.org/10.1002/er.3027...
; Akdim et al., 2011Akdim, O., Demirci, U.B., Miele, P. Deactivation and reactivation of cobalt in hydrolysis of NaBH4, Int. J. of Hydrogen Energy, 36, 669-675 (2011). https://doi.org/10.1016/j.ijhydene.2011.07.125
https://doi.org/10.1016/j.ijhydene.2011....
). Therefore, it provides a key prospect to deal with pure hydrogen gas as fuel in the recharge aspects (Dai et al. 2011Dai, H.B., Ma, G.L., Xia, H.J., Wang, P. Combined usage of sodium borohydride and aluminum powder for high-performance hydrogen generation, Fuel Cells, 11, 424-430 (2011). https://doi.org/10.1002/fuce.201100015
https://doi.org/10.1002/fuce.201100015...
). Chemical release of hydrogen in hydrides is through thermolysis as well as the hydrolysis pathway. Table 1 represents some prominent hydrides releasing hydrogen by hydrolysis (releasing hydrogen from hydrides upon reaction with water).

Table 1
Chemical hydrogen storage in hydrides by hydrolysis.

Among all hydrides, sodium borohydride is a representative chemical hydride for hydrogen storage with distinct advantages as it is stable and safe to use and store. Furthermore, the NaBH4 hydrolysis reaction initiates at room temperature and pressure in the presence of catalyst, as given in Equation 1. Moreover, the hydrogen released is a high purity gas (Amendola et al., 2000Amendola, S.C., Goldman, S.L.S., Janjua, M.S., Spencer, N.C., Kelly, M.T., Petillo, P.J., Binder, M. A safe, portable hydrogen gas generator using aqueous sodium borohydride solution and Ru catalyst, Int. J. of Hydrogen Energy , 25, 969-965 (2000). https://doi.org/10.1016/S0360-3199(00)00021-5
https://doi.org/10.1016/S0360-3199(00)00...
).

N a B H 4 a q + 2 H 2 O N a B O 2 + 4 H 2 g + 217 k J / m o l e s (1)

Considering the cost, byproduct recyclability and the “no-go” decision of the US Department of Energy for NaBH4 for on-board vehicular hydrogen storage, studies are in progress to redefine NaBH4 based hydrogen generation systems that can handle the technological barriers and improve hydrogen storage densities. To deal with the disadvantages of NaBH4 as a prime hydrogen storage material, several coupling materials are studied as per the literature review given in Table 2.

Table 2
Coupling materials with NaBH4.

Sodium borohydride is coupled with other probable materials as given in Table 2. As a result, fast kinetics and high efficiency are achieved. Specifically, alumina is added as a composite with sodium borohydride that increases the hydrogen generation rate and hydrogen yield.

It is further depicted that NaBH4 has good affinity towards metal chlorides like iron(II) chloride, nickel(II) chloride, manganese(II) chloride, copper(II) chloride and cobalt(II) chloride that could act as an efficient catalyst for the NaBH4 hydrolysis reaction (Schlesinger et al., 1953Schlesinger, H.I., Brown, H.C., Finholt, A.E., Gilbreath, J.R., Hoekstra, H.R., Hyde, E.K. Sodium borohydride, its hydrolysis and use as a reducing agent and in the generation of, hydrogen, J. of American Chemical Society , 75, 215-219 (1953). https://doi.org/10.1021/ja01097a057
https://doi.org/10.1021/ja01097a057...
; Levy et al., 1960Levy, A., Brown, J.B., Lyons, C.J. Catalyzed hydrolysis of sodium borohydride, Industrial & Engineering Chemistry Research, 52, 211-214 (1960). https://doi.org/10.1021/ie50603a022
https://doi.org/10.1021/ie50603a022...
; Komova et al., 2008Komova, O.V., Simagina, V.I., Netskina, O.V., Kellerman, D.G., Ishchenko, A.V., Rudina, N.A. LiCoO2-based catalysts for generation of hydrogen gas from sodium borohydride solutions, Catalysis Today, 138, 260-265 (2008). https://doi.org/10.1016/j.cattod.2008.06.030
https://doi.org/10.1016/j.cattod.2008.06...
). Among cobalt-based salts like (CH3COO)2 Co, CoSO4, CoF2, CoCl2 and Co(NO3)2 for catalyzing the NaBH4 hydrolysis reaction, CoCl2 shows the highest hydrogen generation rate (HGR) (Akdim et al., 2011Akdim, O., Demirci, U.B., Miele, P. Deactivation and reactivation of cobalt in hydrolysis of NaBH4, Int. J. of Hydrogen Energy, 36, 669-675 (2011). https://doi.org/10.1016/j.ijhydene.2011.07.125
https://doi.org/10.1016/j.ijhydene.2011....
). Strong cationic charge and electrophilic nature of Co2+ and higher solubility of Cl in aqueous solution than other salts make it highly reactive.

Catalysts are also synthesized before use to obtain high hydrogen generation rates like a palladium complex catalyst (Sahin et al., 2016Sahin, O., Kilinc, D., Saka, C. Hydrogen generation from hydrolysis of sodium borohydride with a novel palladium metal complex catalyst, J. of Energy Institute, 89, 182-189 (2016). https://doi.org/10.1016/j.joei.2015.02.005
https://doi.org/10.1016/j.joei.2015.02.0...
), Co(II)-Cu(II) complex catalyst (Kilinc et al., 2012Kilinc, D., Sahin, O., Saka, C. Investigation on salisylaldimine-Ni complex catalyst as an alternative to increasing the performance of catalytic hydrolysis of sodium borohydride, Int. J. of Hydrogen Energy , 42, 20625-20637 (2012). https://doi.org/10.1016/j.ijhydene.2017.06.230
https://doi.org/10.1016/j.ijhydene.2017....
) and salisyladimine-Ni complex catalyst (Kilinc et al., 2017Kilinc, D., Saka, C., Sahin, O. Hydrogen generation from catalytic hydrolysis of sodium borohydride by novel based Co(II)-Cu (II) based complex catalyst, J. of Power Sources, 217, 256-261 (2017). https://doi.org/10.1016/j.jpowsour.2012.06.018
https://doi.org/10.1016/j.jpowsour.2012....
). Therefore, in this study a chemical hydride-based hydrogen storage system composed of NaBH4/ γ-Al2O3 nanoparticles (20nm)/H2O with CoCl2 as catalyst is reported. Here, γ-Al2O3 nanoparticles are used as catalyst promoter in the solution to achieve maximum hydrogen efficiencies. Previous studies also suggest that cobalt chloride is a promising catalyst that accelerates NaBH4 hydrolysis and γ-Al2O3 nanoparticles form an activated complex with CoCl2 that increases its catalytic activity (Kaur et al., 2017).

The present paper also demonstrates extended studies after selecting cobalt chloride as a promising catalyst and γ-Al2O3 nanoparticles as an appropriate catalyst promoter published in a previous work (Kaur et al., 2017). Extensive kinetic studies on the combination of alumina nanoparticles with NaBH4 could further result in optimising operating conditions for high hydrogen generation rate and could facilitate cost reduction for a NaBH4-based hydrogen storage system. Also, all the factors that influence the kinetics of this system are observed through a power law kinetic model that provides a detailed description of each kinetic parameter and adds novelty to the research work.

EXPERIMENTAL

Materials and methods

Materials used in the study were sodium borohydride (NaBH4) (97% purity) and cobalt chloride hexahydrate (CoCl2.6H2O) (98% purity) procured from M/s Loba Chemie Ltd., sodium hydroxide pellets (NaOH) (97% purity) and γ-alumina (Al2O3) (20nm, 99% purity) obtained from Merck Ltd.

Experiments were carried out in a 250 mL three-neck round bottom reaction flask under isothermal conditions. The reactor is cleaned and dried before starting the experiment. Predetermined amounts of reactants are added to the reactor that is attached to a pressure equalizing funnel from the middle port.

An aqueous solution of NaOH of amount 10 mL is added dropwise to the reactor via a pressure equalizing funnel. Hydrogen gas is evolved as soon as the aqueous solution of NaOH comes in contact with the reactants. Hydrogen generation is measured by displaced water volumes in a graduated cylinder as a function of time and corrected to the values at 298 K and 1 atm. The hydrogen measuring cylinder is attached to a water replacement system and homogeneous dispersion of catalyst is achieved in a short period of time due to the stirring action caused by evolved hydrogen gas bubbles. Evolved hydrogen gas was collected in an inverted graduated cylinder by downward displacement of water. Temperature in each experiment was maintained constant with the variation of ± 0.2°C.

Considering the constraints in the experimental facility and practical operating conditions, experiments were performed at specific concentrations of NaBH4, CoCl2, Al2O3 and NaOH. Four concentrations of NaBH4 were taken for kinetic data: 1.00, 1.25, 1.30, 1.75 moles/L, for CoCl2; 0.020, 0.024, 0.028, 0.032 moles/L; for Al2O3 0.06, 0.07, 0.08, 0.09 moles/L; and for NaOH 1.16, 1.6, 2.06, 2.6 moles/L.

RESULTS AND DISCUSSION

Preliminary studies were carried out without addition of catalyst promoter in NaBH4/H2O system with CoCl2 as catalyst varying the initial concentration of NaBH4 and keeping the NaOH (1.4 moles/L) and CoCl2 (0.02 moles/L) constant.

As shown in Figure 1, the hydrogen generation rate (HGR) increases with increase in NaBH4 concentration at constant NaOH and CoCl2 concentrations up to 1.7 moles/L. But at higher concentrations of NaBH4 (2.00 and 2.25 moles/L) the hydrogen generation rate decreases. Maximum hydrogen generation is 13.5 moles/L. sec at 1.7 moles/L.

The hydrolysis kinetics are observed with addition of γ-Al2O3 nanoparticles. The kinetics are affected by multiple factors like concentration of stabilizer (NaOH), promoter (γ-Al2O3 nanoparticles), NaBH4 and catalyst (CoCl2.6H2O). All these factors are observed by varying their concentrations and observing the change in HGR and keeping the concentration of other components constant. The change in concentration of each component will cause changes in viscosity and density in the solution that will affect the HGR of the system as discussed below.

Figure 1
Variation of HGR with NaBH4 with CoCl2 as catalyst and without addition of (γ-Al2O3 nanoparticles).

Effect of NaOH on hydrogen generation rate (HGR)

Sodium borohydride undergoes self-hydrolysis. Therefore, NaOH is used as stabilizer in the solution because NaOH considerably hinders spontaneous hydrolysis of NaBH4. Additionally, the kinetics are dependent on solution pH and the solution pH is controlled by NaOH concentration, which affects the kinetics of the whole system. Therefore, the role of the stabilizer (NaOH) on the hydrolysis reaction of NaBH4 is determined first and its effect on hydrogen generation is observed in the presence of CoCl2 catalyst and γ-Al2O3 nanoparticles as promoter.

The effect of NaOH on the hydrogen generation rate was evaluated by performing a number of experimental runs at different NaOH concentrations as shown in Figure 2. In these experiments, the concentrations of NaBH4, Al2O3 and CoCl2 were kept constant at 1.25 moles/L, 0.09 moles/L and 0.02 moles/L, respectively. It is observed from the Figure 2 that, after 1.4 moles/L NaOH, the HGR is almost constant until 3.5 moles/L NaOH. As the concentration of NaOH exceeds 3.5 moles/L, the HGR decreases due to the high level of alkalinity in the solution that suppresses hydrogen release. Increasing the alkali concentration in the solution results in an increase in HG kinetics until the solution becomes highly viscous. Therefore, 1.4 moles/L of NaOH is selected to carry further kinetic studies.

Figure 2
Variation of the HGR with NaOH concentration.

Addition of NaOH increases the alkalinity of the solution, which results in formation of sodium aluminates in the solution and increases Al hydrolysis. This could be explained because the top oxide layer of the Al2O3 surface forms hydroxide after chemisorption of H2O molecules in the solution (Deng et al., 2007Deng, Z.Y., Ferreira, J. M. F., Tanaka, Y., Ye, J. Physicochemical mechanism for the continuous reaction of γ-Al2O3 modified Al powder with water, Journal of American Ceramic Society, 90, 1521 (2007). https://doi.org/10.1111/j.1551-2916.2007.01546.x
https://doi.org/10.1111/j.1551-2916.2007...
). The surface hydroxyl groups show either acidic or basic behaviour depending on the pH of the solution. The pH of the present system is greater than 9. This could cause the adsorption of metal ions on the alumina surface and cationic adsorption of Co+2 or Na+ could occur on the hydroxide layer of alumina, resulting in formations of sodium and cobalt based aluminates.

The presence of sodium aluminates in the solution prevents the formation of a passive layer on the aluminium surface (Gai et al., 2014Gai, W.Z., Fan, C.S., Deng, Z.Y. Hydrogen generation by the reaction of Al with water using oxides as catalysts, International Journal of Energy Research, 38, 913-918 (2014). https://doi.org/10.1002/er.3093
https://doi.org/10.1002/er.3093...
; Gai et al., 2015Gai, W.Z., Zhou, J.G. Clarification of activation mechanism in oxide-modified aluminium, International Journal of Hydrogen Energy , 40, 12057-12062 (2015). https://doi.org/10.1016/j.ijhydene.2015.07.102
https://doi.org/10.1016/j.ijhydene.2015....
). Therefore, sodium aluminate acts as a barrier to the formation of a hydroxide layer and speeds up the interaction of Co ions with alumina (Kaur et al., 2018Kaur, A., Gangacharyulu, D., Bajpai, P.K. Catalytic hydrogen generation from NaBH4/H2O system: effects of catalyst and promoters, Brazilian Journal of Chemical Engineering, 35, 131-139 (2018). https://doi.org/10.1590/0104-6632.20180351s20150782
https://doi.org/10.1590/0104-6632.201803...
; Kanturk et al., 2008Kanturk, A., Sari, M., Poskin, S. Synthesis, crystal structure and dehydration kinetics of NaB(OH)4.2H2O, Korean J. of Chemical Engineering, 25, 1331-1337 (2008). https://doi.org/10.1007/s11814-008-0218-8
https://doi.org/10.1007/s11814-008-0218-...
; Li et al., 2005; Buchner et al., 1999Buchner, R., Hefter, G., May, P.M., Sipos, P. Dielectric relaxation of dilute aqueous NaOH, NaB(OH)4, NaAl(OH)4, J. of Physical Chemistry B, 103, 11186-11190 (1999). https://doi.org/10.1021/jp992551l
https://doi.org/10.1021/jp992551l...
). Thus, the concentration of NaOH is an important parameter for improving the hydrolysis of NaBH4 and Al.

Effect of NaBH4 on HGR

NaBH4 is a prime component in the present hydrogen generation system. The effect of concentration of NaBH4 on the hydrogen generation rate (HGR) was observed by conducting experiments at four different Al2O3 concentrations (0.06, 0.07, 0.08, 0.09 moles/L), 0.02 moles/L CoCl2 and 1.40 moles/L NaOH and varying the NaBH4 concentration. After 1.75 moles/L, the HGR decreases due to an increase in the viscosity of the solution. The reason behind this is that, initially, at lower concentrations of NaBH4, the contact time between BH4 ions and catalyst is higher. As the concentration of NaBH4 increases, the formation of sodium metaborate by-product is high and it probably blocks the reactive sites of catalyst, thus increasing the viscosity of the solution and lowering the hydrogen generation rate (Saka et al., 2015Saka, C., Sahin, O., Demir, H., Karabulut, A., Sarikaya, A. Hydrogen generation from sodium borohydride hydrolysis with a Cu-Co-Based Catalyst: A Kinetic Study, Energy Sources, Part A: Recovery, Utilization, and Environmental Effect, 37, 956-964 (2015). https://doi.org/10.1080/15567036.2011.603023
https://doi.org/10.1080/15567036.2011.60...
).

The change in the HGR with increasing NaBH4 concentration is demonstrated in Figure 3. Higher concentration of NaBH4 in the system indicates high availability of a hydrogen source in the solution or higher concentration of sodium and borohydride ions in the solution. The reaction rate with respect to NaBH4 is dependent on the reactivity between borohydride ions and the catalyst surface (Holbrook and Twist 1971Holbrook, K.A., Twist, P.J. Hydrolysis of the borohydride ion catalysed by metal-boron alloys, J. of Chemical Society (A), 4, 890-844 (1971). https://doi.org/10.1039/J19710000890
https://doi.org/10.1039/J19710000890...
; Zhuang et al., 2013Zhuang, D.W., Kang, Q., Muir, S.S., Yao, X., Dai, H.B., Ma, G.L., Wang, P. Evaluation of cobalt - molybdenum-boron catalyst for hydrogen generation of alkaline sodium borohydride solution-aluminum powder system, Journal of Power Sources , 224, 304-311 (2013). https://doi.org/10.1016/j.jpowsour.2012.09.106
https://doi.org/10.1016/j.jpowsour.2012....
). Highly active CoCl2 catalyst and Al2O3 nanoparticles efficiently help in the release of protons from borohydride ions in the solution.

Figure 3
Effect of NaBH4 concentration on HGR.

The activated complex formed between Co/Al presents optimal electron density to weaken borohydride ions and help release hydrogen at a faster rate. Additionally, Na+ ions form aluminates in the solution that promote Al hydrolysis (Kaur et al., 2017). Therefore, it can be concluded that an increase in NaBH4 concentration increases the HGR of the system until the solution become highly viscous and results in a decrease of the HGR (after 1.75 moles/L of NaBH4).

Effect of γ-Al2O3 nanoparticles on the HGR

To observe the role of Al2O3 nanoparticles on the HGR, the system was monitored at increasing Al2O3 concentration and keeping the other components constant as shown in Figure 4. Experiments were performed at four concentrations of NaBH4 (1.00, 1.25, 1.50, 1.75 moles/L) with 0.02 moles/L CoCl2 and 1.40 moles/L NaOH. As depicted in Figure 4, the HGR increases with an increase in Al2O3 nanoparticles up to 0.09 moles/L. After 0.09 moles/L, the HGR is either constant (1.00 moles/L NaBH4) or decreases (1.75 moles/L NaBH4). Thus, on this basis, 0.09 moles/L Al2O3 is the selected concentration for further studies kinetic studies. The reason behind the phenomenon is consumption of reactants at a faster rate, that tends to increase the viscosity of the solution. Therefore, it could be concluded that the HGR increases with an increase in concentration of Al2O3 nanoparticles until the solution becomes highly viscous and all the reactants are consumed. Moreover, the amount of alumina as a promoter is higher in the solution than the amount of catalyst. Similar work is reported by Fan et al. (2012 a)Fan, M.Q., Wang, Y., Tang, R., Chen, D., Liu, W., Tian, G.L., Lv, C.J., Shu, K.Y. Synergistic hydrogen generation from AlLi alloy and solid-state NaBH4 activated by CoCl2 in water for portable fuel cell, International Journal of Hydrogen Energy, 37, 4571-4579, (2012a). https://doi.org/10.1016/j.ijhydene.2011.06.040
https://doi.org/10.1016/j.ijhydene.2011....
and Fan et al. (2012 b)Fan, M.Q., Wang, Y., Tang, R., Chen, D., Liu, W., Tian, G.L., Lv, C.J., Shu, K.Y. Controllable hydrogen generation and hydrolysis mechanism of AlLi/NaBH4 system activated by CoCl2 solution, Renewable Energy, 46, 203-209, (2012b). https://doi.org/10.1016/j.renene.2012.03.028
https://doi.org/10.1016/j.renene.2012.03...
where the amount of promoter was more than the amount of catalyst, causing an increase in the HGR of the system.

Figure 4
Effect of Al2O3 concentration on HGR.

Alumina concentration in the solution is an important factor that increases hydrogen generation and promotes the rate of the NaBH4 hydrolysis reaction. Characteristics of alumina nanoparticles like particle size, hydrophilic, amphoteric nature and pH of the solution are also responsible for an increase in its solubility in the solution.

Furthermore, the interaction of the active complex (Co/Al) with CoxB species promotes the activity of the catalyst (Fan et al., 2013Fan, M.Q., Wang, Y., Tang, R., Chen, D., Liu, W., Tian, G.L., Lv, C.J., Shu, K.Y. Hydrogen generation from Al/NaBH4 hydrolysis promoted by Co nanoparticles and NaAlO2 solution, Renewable Energy, 60, 637-642 (2013). https://doi.org/10.1016/j.renene.2013.06.003
https://doi.org/10.1016/j.renene.2013.06...
). Thus, in the present system there exists a synergistic catalytic effect between CoxB and hydroxylates of alumina that intensifies NaBH4 hydrolysis. Hence, this is how γ-Al2O3 nanoparticles promote and affect overall HGR of the system.

Effect of CoCl2 as catalyst on the HGR

Experiments were carried out at different concentrations of CoCl2 (0.02, 0.024, 0.028, 0.032 moles/L) keeping other chemical components constant, i.e., 0.09 moles/L Al2O3, 1.25 moles/L NaBH4 and 1.0 moles/L NaOH. It is observed that the kinetics of NaBH4/H2O is highly affected by CoCl2. The effect of CoCl2 on the HGR is presented in Figure 5, which shows that the HGR shoots to twice of its original value at 0.028 moles/L of CoCl2. This means that the reaction time decreases to half of its original time as the CoCl2 concentration increases in the solution.

Figure 5
Effect of CoCl2 concentration on HGR.

Hydrogen generation is also observed at higher concentrations (0.036 and 0.046 moles/L) of CoCl2 and the hydrogen generation rate increases with an increase in catalyst concentration. Although catalysts are not consumed by the reaction itself, they may change their form in further chemical reactions. Catalysts affect the reaction environment by binding to the reagents or by forming some specific intermediates (Masel, 2001Masel, R. I. Chemical Kinetics and Catalysis, Wiley: Interscience, New York, (2001) ISBN 0-471-24197-0.). The increase in the concentration of CoCl2 in solution results in the reduction of BH4 - ions at a faster rate due to the formation of Co2B active species in the solution due to the electrophilic nature of Co2+ that leads to high reactivity towards BH4 - ions. This affects the kinetics of the NaBH4 hydrolysis reaction and results in an increase in the HGR (Akdim et al., 2009Akdim, O., Demirci, U.B., Miele, P. More reactive cobalt chloride in the hydrolysis of sodium borohydride, Int. J. of Hydrogen Energy , 34, 9444-9449 (2009). https://doi.org/10.1016/j.ijhydene.2009.09.085
https://doi.org/10.1016/j.ijhydene.2009....
).

In the presence of γ-Al2O3 nanoparticles in the solution, cobalt forms active species with alumina (cobalt aluminate). An increase in CoCl2 concentration increases the formation of the Co/Al activated complex and appreciably increases the HGR. Therefore, alumina promotes the catalytic activity of CoxB active species in the solution. Moreover, Cl- as an anion has maximum solubility in the solution based on the coefficient of diffusivity, that is higher for Cl- ions when compared with anions of other salts like CoCl2.6H2O, CoSO4.7H2O, (CH3COO)2Co.4H2O, Co(NO3)2.H2O, CdSO4, or CuSO4.5H2O (Kaur et al., 2018Kaur, A., Gangacharyulu, D., Bajpai, P.K. Catalytic hydrogen generation from NaBH4/H2O system: effects of catalyst and promoters, Brazilian Journal of Chemical Engineering, 35, 131-139 (2018). https://doi.org/10.1590/0104-6632.20180351s20150782
https://doi.org/10.1590/0104-6632.201803...
). This improves the kinetics of the system by significantly affecting the hydrolysis of NaBH4. The reaction is highly vigorous and fast at higher concentrations of CoCl2 (0.028 and 0.032 moles/L) and to obtain considerable kinetic data and, to observe the variation of the HGR with NaBH4 and alumina, further kinetic studies were carried out at 0.02 moles/L of CoCl2.

KINETIC STUDIES

The rate is related to temperature and concentrations of NaBH4, Al2O3, catalyst and NaOH according to the following expression:

4 d [ N a B H 4 ] d t = d [ H 2 ] d t = k o v e r a l l [ N a B H 4 ] a [ A l 2 O 3 ] b [ C o C l 2 ] c [ N a O H ] d (2)

The overall hydrogen generation rate can be expressed as,

r H 2 [ N a B H 4 ] a [ A l 2 O 3 ] b [ C o C l 2 ] c [ N a O H ] d (3)

where, rH2 is the hydrogen generation rate in moles L-1 sec-1, [NaBH4] is the concentration of NaBH4, [Al2O3] is the concentration of alumina, [CoCl2] is the concentration of cobalt chloride, [NaOH] is the concentration of NaOH in moles L-1 and a, b, c, d are the apparent orders with respect to NaBH4, Al2O3, CoCl2, NaOH concentrations, respectively. On the basis of kinetic studies, the overall order of reaction and activation energy was calculated.

Kinetics with respect to NaOH

To observe kinetic parameters with respect to NaOH, hydrogen generation (HG) versus time for different NaOH concentrations is shown in Figure 6 and the rate of reaction is represented by equation 4,

r H 2 [ N a O H ] = k 4 [ N a O H ] d (4)

where rH2[NaOH] is rate of hydrogen generation and k4 is the rate constant with respect to NaOH concentration. HG is dependent on NaOH concentration and increases with time.

Figure 6
HG with time at different NaOH concentrations.

Plotting the HGR versus NaOH concentration on a logarithmic scale as shown in Figure 7 gives the slope as 0.15. Thus, the order of reaction with respect to NaOH is 0.15 with rate constant 16.44 (sec)-1 (moles/L) 0.85. As observed, the order with respect to NaOH reduces to a very low value of 0.15. The explanation for this is that, with the increase in NaOH in solution, the pH of the solution increases to a value greater than 12. Accordingly, the hydrogen generation rate becomes less dependent on hydronium ion, resulting in a decrease in the value of the order to 0.15 (Davis and Swain, 1960Davis, R.E., Swain, C.G. General acid catalysis of the hydrolysis of sodium borohydride, Journal of American Chemical Society, 82, 5949-5950 (1960). https://doi.org/10.1021/ja01507a039
https://doi.org/10.1021/ja01507a039...
; Davis et al., 1960Davis, R.E., Kibby, C.L., Swain, C.G. An inverse hydrogen isotope effect in the hydrolysis of sodium borohydride, J. of American Chemical Society , 82, 5950-5951 (1960). https://doi.org/10.1021/ja01507a040
https://doi.org/10.1021/ja01507a040...
; and Davis et al. 1962Davis, R.E., Bromels, E., Kibby, C.L. Borohydrides III hydrolysis of sodium borohydride in aqueous solution, J. of American Chemical Society, 84, 885-892 (1962). https://doi.org/10.1021/ja00865a001
https://doi.org/10.1021/ja00865a001...
).

Figure 7
Hydrogen generation rate as a function of NaOH concentration.

Kinetics with respect to NaBH4

Hydrogen generated as a function of time for different NaBH4 quantities is plotted in Figure 8. The rate of reaction with respect to NaBH4 is given by Equation 5:

r H 2 [ N a B H 4 ] = k 1 [ N a B H 4 ] a (5)

Experiments were performed at NaBH4 (1.00, 1.25, 1.50 and 1.75 moles L-1), at constant CoCl2 (0.02 moles L-1), NaOH (1.4 moles L-1) and Al2O3 (0.09 moles L-1) concentrations.

Figure 8
Hydrogen generation as a function of time at different NaBH4 concentrations.

The variation on a logarithmic scale of the HGR versus NaBH4 concentration, Figure 9, gives the order of reaction of 0.9 ~ 1, with k1 = 14.58 (sec)-1. Various results are compared with the present result with an order equal to or less than 1 (Levy et al., 1960Levy, A., Brown, J.B., Lyons, C.J. Catalyzed hydrolysis of sodium borohydride, Industrial & Engineering Chemistry Research, 52, 211-214 (1960). https://doi.org/10.1021/ie50603a022
https://doi.org/10.1021/ie50603a022...
; Demirci and Garin 2008Demirci, U.B., Garin, F. Kinetics of Ru-promoted sulphated zirconia catalysed hydrogen generation by hydrolysis of sodium tetrahydroborate, J. of Molecular Catalysis: Chemical, 279, 57-62 (2008). https://doi.org/10.1016/j.molcata.2007.09.025
https://doi.org/10.1016/j.molcata.2007.0...
; Patel et al. 2009Patel, N., Fernandes, R., Miotello, A., Hydrogen generation by hydrolysis of NaBH4 with efficient Co-P-B catalyst: a kinetic study, J. of Power Sources , 188, 182-189 (2009). https://doi.org/10.1016/j.jpowsour.2008.11.121
https://doi.org/10.1016/j.jpowsour.2008....
). These results indicate dependency of the rate on NaBH4.

Figure 9
Hydrogen generation rate as a function of NaBH4 concentration.

Rate kinetics with respect to Al2O3 nanoparticles

The hydrogen generation rate with respect to alumina varies according to the rate Equation (6):

r H 2 [ A l 2 O 3 ] = k 2 [ A l 2 O 3 ] b (6)

where rH2[Al2O3] is the rate of hydrogen generation and k2 is the rate constant with respect to alumina. The hydrogen generation versus time plot for different Al2O3 concentrations at constant NaBH4 (1.25 moles L-1), NaOH (1.4 moles L-1) and CoCl2 (0.02 moles L-1) concentrations is shown in Figure 10. As the concentration of Al2O3 increases, HG increases with time.

Figure 10
HG as a function of time at different alumina concentrations.

Plotting the HGR versus alumina concentration on a logarithmic scale gives a slope of 0.45 ~ 0.5. Thus, the order of reaction with respect to alumina nanoparticles is 0.5 with rate constant k2 of 69.43 (sec)-1 (moles L-1)0.5, as shown in Figure 11. The result confirms that the HGR is dependent on Al2O3 concentration.

Figure 11
HGR as a function of alumina concentration.

Effect of CoCl2 concentration on HGR

According to the rate Equation 7, the hydrogen generation rate is related to catalyst, via:

r H 2 [ C o C l 2 ] = k 3 [ C o C l 2 ] c (7)

where rH2[CoCl2] is the rate of hydrogen generation and k3 is rate constant with respect to CoCl2 concentration. The hydrogen generation versus time plot is presented in Figure 12. Accelerated hydrogen generation is observed with time, with the increase in catalyst concentration. The slope calculated by plotting the HGR versus CoCl2 on a logarithmic scale, Figure 13, is 1.5 with a rate constant of 12.088×103 (sec)-1 (L/moles)0.5.

Figure 12
Hydrogen generation with time at different CoCl2 concentrations.

Figure 13
HGR as a function of CoCl2 concentration.

In addition, the nature of the catalyst defines the variation in the order of the hydrolysis reaction. Demirci and Garin (2008Demirci, U.B., Garin, F. Kinetics of Ru-promoted sulphated zirconia catalysed hydrogen generation by hydrolysis of sodium tetrahydroborate, J. of Molecular Catalysis: Chemical, 279, 57-62 (2008). https://doi.org/10.1016/j.molcata.2007.09.025
https://doi.org/10.1016/j.molcata.2007.0...
), Patel et al. (2009Patel, N., Fernandes, R., Miotello, A., Hydrogen generation by hydrolysis of NaBH4 with efficient Co-P-B catalyst: a kinetic study, J. of Power Sources , 188, 182-189 (2009). https://doi.org/10.1016/j.jpowsour.2008.11.121
https://doi.org/10.1016/j.jpowsour.2008....
) and Fernandes et al. (2009Fernandes, R., Patel, N., Miotello, A., Filippi, M. Studies on catalytic behaviour of Co-Ni-B in hydrogen production by hydrolysis of NaBH4, J of Molecular Catalysis A: Chemical, 298, 1-6 (2009). https://doi.org/10.1016/j.molcata.2008.09.014
https://doi.org/10.1016/j.molcata.2008.0...
) reported orders of 1.27 for a Ru-promoted sulphated zirconia catalyst, 1.07 for a Co-P-B catalyst, and 1.05 for a (Co-P-B)-based catalyst, respectively, that show the compatibility of the present results with literature.

The rate equation with respect to the order of the individual factors affecting the overall order is presented as Equation 8.

r H 2 = k o v e r a l l [ N a B H 4 ] 1 [ A l 2 O 3 ] 0.5 [ C o C l 2 ] 1.5 [ N a O H ] 0.15 (8)

EFFECT OF TEMPERATURE ON THE HYDROGEN GENERATION RATE

Temperature is a substantial parameter that influences the kinetics of the system drastically. Thus, to observe change in the kinetics of the present system with the change in temperature, the HGR was investigated at different temperatures and at constant NaBH4 (1.25 moles L-1), NaOH (1.4 moles L-1), CoCl2 (0.02 moles L-1) and Al2O3 (0.09 moles L-1) concentrations. The slope of the HG versus time graph gives the rate at each temperature (303, 313, 323 and 333 K). Hence, koverall is analysed at different temperatures. The activation energy is computed according to Equation 9 (Fogler, 2000Fogler, H.S. Elements of Chemical Reaction Engineering, 3rd edition. 2nd Ed. NJ: Prentice Hall (2000).):

ln ( k o v e r a l l ) = ln ( A ) E R T (9)

where T is the absolute temperature (in Kelvin) and koverall is overall rate constant at each temperature with units (sec)-1(L/moles) 2.15. Different k values against temperature are shown in Table 3. Thus, ln (koverall) versus (1/T) is plotted as shown in Figure 14, to determine the activation energy for the present system. The activation energy evaluated is 29 kJ moles-1 and A is 18.62×108 (sec)-1(L/moles) 2.15. The activation energy of the NaBH4/H2O system without addition of alumina nanoparticles is calculated as 38 kJ/moles (Kaur et al., 2015Kaur, A., Gangacharyulu, D., Bajpai, P.K. Kinetic studies on the NaBH4/H2O hydrogen storage system with CoCl2 as a catalyst, Bulgarian Chemical Communications, 48, 295-301 (2015).).

Table 3
Values of koverall at different temperatures.

Figure 14
Arrhenius plot of ln(koverall) versus (1/T).

The activation energy varies with the type of catalyst used in the system, catalyst promoter, reaction experimental conditions and the chemical and physical properties of the components incorporated in the reaction. Factors that help in lowering the activation energy are highly active γ-Al2O3 nanoparticles used as a promoter with CoCl2 for the hydrolysis of NaBH4.

THEORETICAL AND EXPERIMENTAL HYDROGEN CAPACITIES

For optimizing this HG system, maximum HG efficiencies are calculated at different mass ratios of Al2O3/NaBH4. Hydrogen generation is dependent on the composition of various components of the system and, to optimize the composition, mass ratios of Al2O3/NaBH4 are examined and the efficiency of NaBH4/Al2O3/H2O with CoCl2 is calculated using equation 1.

The calculations are performed at constant CoCl2 and NaOH concentrations. Theoretical and experimental hydrogen densities and efficiencies at different mass ratios of Al2O3/NaBH4 are given in Table 4. Variation in the component ratio varies the efficiency for maximum hydrogen yield. Here the concentration of Al2O3 nanoparticles is kept constant and NaBH4 is varied. It is envisaged that the efficiency increases with the increase in NaBH4 and incredibly high efficiency of 99.34% is achieved at a mass ratio of 0.09:0.7 for Al2O3/NaBH4. These results depict the maximum conversion of reactants to release hydrogen. In contrast, this efficiency is compared with the efficiency of the NaBH4/H2O system without addition of Al2O3 nanoparticles and there is a massive difference in the overall efficiencies of both the systems.

Table 4
Theoretical and experimental H2 densities.

As reported in the literature, 90% efficiency is achieved with a 2:1 mass ratio of NaBH4/Al using CoCl2 as catalyst (Dai et.al, 2011Dai, H.B., Ma, G.L., Xia, H.J., Wang, P. Combined usage of sodium borohydride and aluminum powder for high-performance hydrogen generation, Fuel Cells, 11, 424-430 (2011). https://doi.org/10.1002/fuce.201100015
https://doi.org/10.1002/fuce.201100015...
). It is envisaged that a composite of Al/La/CoCl2:NaBH4 gives 100% efficiency with mass ratio of 1:1 at 333K (Jinabo et al., 2012). Also, an efficiency of 96 % is achieved by a mixture of Al/Li/Ni:NaBH4 with a mass ratio of 3:1 at 333K (Shu et. al, 2012Shu, L., Liang, W.L., Jun, Y., Qiang, S.W., Qiang, F.M. Hydrogen generation from coupling reactions of Al Li /NaBH4 mixture in water activated by Ni powder, Transactions of Nonferrous Metals Society of China, 22, 1140-1145 (2012). https://doi.org/10.1016/S1003-6326(11)61296-X
https://doi.org/10.1016/S1003-6326(11)61...
). Hydrogen generation from Al/Li/Co:NaBH4 powder and water results in 100% efficiency at 323K (Wang et al., 2013Wang, Y., Zhou, L.T., Yuan, H., Shen, W.H., Tang, R., Fan, M.Q., Shu, K.Y. Hydrogen generation from the reaction of Al-7.5 wt% Li-25 wt% Co/NaBH4 powder and pure water, International Journal of Electrochemical Science, 8, 9764-9772 (2013).).

Maximum efficiency of 73% was obtained at 0.7 g NaBH4 as shown in Table 5. Also, the variation in theoretical and experimental values of hydrogen density represents the need to add a promoter to the system that could efficiently release hydrogen from sodium borohydride. Hence, this work shows that Al2O3 nanoparticles added in the system increase the efficiency and describes the effectiveness of a system to be used in practical applications for hydrogen generation and storage.

Table 5
Theoretical and experimental H2 capacities.

CONCLUSIONS

This work is an extensive study of the NaBH4/γ-Al2O3 nanoparticles/H2O system with CoCl2 as catalyst and the involvement of each component in solution that promotes the release of hydrogen, contributing towards increased system efficiency.

  • XRD analysis was performed at room temperature, using a D8 Advance diffractometer (Bruker, Germany), operating at 40 kV, 40 mA with CuKα radiation (λ=1.54060 Å).

  • The FT-IR spectra were recorded using a FT/IR-615 spectrophotometer (Jasco, Japan).

  • The specific surface area of samples was determined using Asap 2000 equipment (Micromeritics Instruments Inc., USA), from data on nitrogen adsorption.

  • The particle size of composites in suspension was determined using a particle size analyzer SALD-7101 (Shimadzu, Japan).

  • The morphology of composites was observed by a H7650 transmission electron microscope (TEM) (Hitachi, Japan).

  • The adsorption-desorption IBU studies were performed using a V-560 UV-VIS spectrophotometer (Jasco, Japan).

ACKNOWLEDGEMENTS

The authors gratefully acknowledge the support provided by management of Thapar University, Patiala for providing the necessary facilities to carry out this research work and financial help rendered by Rajiv Gandhi Fellowship sponsored by UGC.

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Publication Dates

  • Publication in this collection
    30 Sept 2019
  • Date of issue
    Apr-Jun 2019

History

  • Received
    27 June 2018
  • Reviewed
    17 Oct 2018
  • Accepted
    19 Nov 2018
Brazilian Society of Chemical Engineering Rua Líbero Badaró, 152 , 11. and., 01008-903 São Paulo SP Brazil, Tel.: +55 11 3107-8747, Fax.: +55 11 3104-4649, Fax: +55 11 3104-4649 - São Paulo - SP - Brazil
E-mail: rgiudici@usp.br