Uncertainty in manufacturing systems has long been the source of managerial complexity. In this paper we discuss the impact of different sources of uncertainty and present a methodology to assess their impact on system behavior. We introduce the concept of tradeoff curves as a characteristic of a manufacturing system and illustrate their use to make decisions concerning the amount and type of capacity necessary to manage the system efficiently, to assess the impact of products arrival and processing uncertainties, as well as the consequences of changes in throughput and product mix. The methodology is illustrated with an example derived from an actual application in the semiconductor industry.
tradeoff curve analysis; manufacturing system design; open queueing networks; optimization and performance evaluation
