Implementation of a standard work routine using Lean Manufacturing tools: A case Study

Implantação de uma rotina padrão de trabalho utilizando as ferramentas da Manufatura Enxuta: Estudo de Caso

Abstract:

Due to technological advances, trade politicies and society's consumption patterns, competitiveness among companies has increased considerably, requiring practices that provide a constant improvement in production indicators and product quality. In this context, the use of Toyota Production System tools, also known as Lean Manufacturing, have a fundamental role in the elimination of waste and continuous improvement of industrial production levels. Thus, this work aims to implement a standardized work routine among employees working in a market of parts in an Agricultural Machinery industry, which lacks production methods. To represent this situation, real data were used, which correspond to the needs of the assembly line, and which served as the basis for the analysis and implementation of a new work routine. The results obtained enabled the creation of a standardized work routine, which was obtained by balancing activities between operators and eliminating activities that did not add value to the product.

Keywords:
Takt time; Standardized work; Productivity; Lean manufacturing; Yamazumi board