This work addressed the viability of using a pulsed sieve-plate column reactor to carry out continuous vinyl acetate/butyl acrylate emulsion copolymerization reactions. A rigorous mathematical model of emulsion copolymerization reactions in a tubular reactor with axial dispersion was used for this purpose. Operational conditions were defined to attain high monomer conversions at the reactor outlet in a relatively short residence time and, at the same time, produce a copolymer with a more homogeneous composition.
continuous pulsed sieve-plate column (PSPC); emulsion copolymerization; modeling