The present paper introduces a possible solution to the limitations of modern trial and error solutions to welding procedure development. The difficulties of finding generalized solutions to Rosenthal´s equation are discussed and the Minimal Representation and Calibration approach is introduced as a promising procedure for developing these solutions. Dominant factors are identified, with effects from secondary phenomena being taken into account by correction factors. These correction factors are then calibrated and presented in a form that can be easily computed, and therefore be amendable to industry. The approach is then demonstrated by determining the isotherm width from Rosenthal´s thick plate solution. Comparison of the calibrated scaling equations to Rosenthal´s exact solution showed a maximum error of less than 0.8% for any isotherm.
Scaling; Rosenthal Equation; Isotherm Width; Welding; Procedure Development