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A DISCRETE STOCHASTIC MODEL TO DETERMINE FOOD QUALITY BY USING SIMULATION: A STRAWBERRY CASE STUDY

ABSTRACT

The agri-food supply chain (AFSC) sets a series of challenges in the production, storage, distribution, and transportation processes, as the market's requirements for fresh food combine food quality and safety attributes. This research suggests a discrete event modeling to study the behavior of food quality in all supply chains (SCs) in terms of temperature and time variables in a stochastic manner. The ProModel software was used to simulate strawberry quality in the SC, considering a distribution route to export the fruit from Mexico to the United States. The suggested model together with a computer simulation analyzes the fruit quality from two perspectives: with and without a cold chain (CC). The obtained results revealed that in the case of CC usage, when consumed the strawberry's average quality was 85%. In the approach without CC, the results revealed that when the strawberry arrives and remains in the distribution center, it loses more than 40% of its quality. This proposal may help those involved in the AFSC to make decisions that allow them to maximize quality and profit, minimize waste, improve distribution routes, and control stock levels.

KEYWORDS
agri-food supply chain; discrete and stochastic model; food quality; simulation

INTRODUCTION

Agri-Food Supply Chain and Food Quality

The growing development of electronic trade of fresh food with population changes and the evolution of food security standards dictates a growing demand for food of high quality. In that context, the supply and demand for food are among the most dynamic areas of international agricultural commerce. Therefore, the technological and administrative advances in production at an orchard level in the post-harvest management, storage, processing, and distribution have played a facilitating role in agri-food supply chain (AFSC) (Miranda et al., 2014Miranda AMA, Fernández LG, Azzaro PC, Aguilar LAA (2014) A Multi-Objective Modeling and Optimization Framework for Operations Management of a Fresh Fruit Supply Chain: A Case Study on a Mexican Lime Company. In: Valadi J, Siarry P. Applications of metaheuristics in process engineering, Springer, p373-394.; Xue et al., 2014Xue M, Zhang J, TANG W (2014) Optimal temperature control for quality of perishable foods. ISA Transactions 53:542-546.).

Nearly one-third of the food produced for human consumption is lost or wasted along the supply chain, equaling a total of 1.3 billion tons of food per year (Schanes et al., 2018Schanes K, Dobernig K, Gozet B (2018) Food waste matters - A systematic review of household food waste practices and their policy implications. Journal of Cleaner Production 180:978-991.). Due to diverse weather conditions, global food demand, and instability in prices of commodities, the supply of agricultural products is volatile (Tsolakis et al., 2014Tsolakis N, Keramydas C, Toka A, Aidonis D, Iakovou E (2014) Agrifood supply chain management: A comprehensive hierarchical decision-making framework and a critical taxonomy. Biosystems Engineering 120:47-64.). In such a way that it is essential to pay attention to optimization models, technologies, and tools that allow the minimization of food waste, maximizes quality, and in all SC.

Food quality can be measured by color, presence or absence of certain flavor compounds, presence or absence of specific microorganisms, texture, vitamins, protein composition, among others (Aung & Chang 2014Aung MM, Chang SY (2014) Traceability in a food supply chain: Safety and quality perspectives. Food Control 39:172-184.; Van Boekel, 2008Van Boekel AJSM (2008) Kinetic Modeling of Food Quality: A Critical Review. Comprehensive Reviews in Food Science and Food Safety 7(1):144-158.).

Göransson et al. (2018)Göransson M, Nilsson F, Jevinger A (2018) Temperature performance and food shelf-life accuracy in cold food supply chains – Insights from multiple field studies. Food Control 86:332-341. mention that a large part of food waste is related to poor temperature conditions in storage and distribution processes. Therefore, temperature is an influential factor affecting the quality of food and poor control of temperature in the supply chain can cause up to 35% loss of products, as well as financial losses, higher operating costs, and bad relationships among those involved.

Therefore, the market requirements for food are a group of quality and food safety attributes that a specific client or a niche market demand. In this sense, prices are established depending on the national and international standards that regulate the control, harmlessness, the trade of food. For example, the United States, with its Food Safety Modernization Act establishes standards to adopt modern prevention practices of food safety for those who cultivate, process, transport, and store food (Adalja & Lichtenberg, 2018Adalja A, Lichtenberg E (2018) Produce growers’ cost of complying with the Food Safety Modernization Act. Food Policy 74:23-38.; Shinbaum et al., 2016Shinbaum S, Crandall GP, O'Bryan AC (2016) Evaluating your obligations for employee training according to the Food Safety Modernization Act. Food Control 60:12-17.). This is performed in a way that quality has a direct relationship with the price of the product.

In this sense, this study proposed a model to evaluate the quality of food (sensory approach) in a discrete and stochastic manner using kinetic and the Arrhenius equation, which allows for the evaluation of the quality of food in terms of variations in temperature that occurs in different stages of the supply chain.

Kinetic Equation

Considering that foods are a complex biological system where several chemical, microbial, biochemical, and physical reactions occur, they are therefore unstable in a thermodynamic sense. Thermodynamics indicates the direction of the change, but not the speed at which it happens. Thus, the impact of kinetics must be assessed, according to the change (speed) with which the quality of the food varies, depending on time. The kinetic model describes the degradation of one or several food compounds, such as the formation of undesired properties and physical changes (as seen in color). Therefore, kinetic data are used to evaluate how the deterioration process behaves, considering a rate constant at a constant temperature. Additionally, in the mathematical model, other sensory characteristics such as odor, scents, flavor, volume, and weight can be evaluated as described in [eq. (1)] (Van Boekel, 2008Van Boekel AJSM (2008) Kinetic Modeling of Food Quality: A Critical Review. Comprehensive Reviews in Food Science and Food Safety 7(1):144-158.; Zhang et al., 2016Zhang H, Tang Z, Rasco B, Tang J, Sablani SS (2016) Shelf-life modeling of microwave-assisted thermal sterilized mashed potato in polymeric pouches of different gas barrier properties. Journal of Food Engineering 183:65-73.).

(1) d Q ( t ) d t = k Q ( t ) n

Where:

Q is the quality attribute to be measured;

t is the time;

k is the rate constant of the chemical reaction (constant rate of quality loss), and

n is the level of reaction.

The biochemical/physicochemical reactions that occur in foods during their storage, distribution, and processing sometimes end in a quality loss and must be minimized, while as time goes on others cause the formation of a desired flavor or odor and must be optimized to obtain the best quality of the product (Besik & Gurney, 2017Besik D, Gurney A (2017) Quality in competitive fresh produce supply chains with application to farmers’ markets. Socio-Economic Planning Sciences 60:62-76.).

In this context, chemical kinetics studies the speed or rate at which chemical reactions are produced according to time (Doona et al., 2016Doona JC, Feeherry EF, Ross WE, Kustin K (2016) Chemical Kinetics for the Microbial Safety of Foods Treated with High Pressure Processing or Hurdles. Food Engineering Reviews 8(3):272-291.; Saavedra et al., 2013Saavedra J, Córdova A, Gálvez L, Quezada C, Navarro R (2013) Principal Component Analysis as an exploration tool for kinetic modeling of food quality: A case study of a dried apple cluster snack. Journal of Food Engineering 119:229-235.). In the case of fresh foods, the kinetic equation evaluates changes in their properties according to time; that is, it evaluates the rate at which the food quality changes according to intrinsic and extrinsic factors.

Marangoni (2017)Marangoni GA (2017) Fundamentals of Kinetics. In: Marangoni GA. Kinetic Analysis of Food Systems, Springer, p3-51. states that to evaluate the reaction rate, changes are measured in the concentrations of reagents or products per unit of time: the reagent's concentration decreased while the product's concentration increased. The general reaction A kB, which measures the initial concentration of the reagent A1 in t1, after the initiation of the reaction, the final concentration of the reagent A2 in t2 is remeasured. The change in the concentration divided by a change in time is a measure of the reaction rate (Equation 2):

(2) r = Con A 2 Con A 1 t 2 t 1 = Δ ( Con A ) Δ t r A = Δ A Δ t

This mechanism can be modeled through the differential equation (Equation 3):

(3) r A = d [ A ] d t = k [ A ]

It is modeled in a way that a change in the concentration of reagent A is similar to the change in the concentration of a quality factor Q, which is going to be evaluated. For our research, we analyzed the most general case by considering the quality variable Q, as a time function, which is the corresponding kinetic equation as indicated in [eq. (1)].

Ling et al. (2015)Ling B, Tang J, Kong F, Mitcham J, Wang S (2015) Kinetics of Food Quality Changes During Thermal Processing: a Review. Food and Bioprocess Technology 8(2):343-358.; Peleg et al. (2014)Peleg M, Normand DM, Kim DA (2014) Estimating thermal degradation kinetics parameters from the endpoints of non-isothermal heat processes or storage. Food Research International 66:313-324.; and Weiss et al. (2018)Weiss D, Stangierski J, Baranowska HM, Rezler R (2018) Kinetic models of quality parameters of spreadable processed Gouda cheese during storage. Food Science and Biotechnology. DOI: https://doi.org/10.1007/s10068-018-0377-2
https://doi.org/10.1007/s10068-018-0377-...
stated that the kinetic equation in foods, follows a zero-, first-, and second-order reactions, which is according to the intrinsic characteristics of foods to be evaluated. The authors mentioned in this paper also referred to such equation, which classified the order of the kinetic equation (n = 0, 1, 2) in terms of the superscript of the variable Qn. However, mathematically the differential equation is always a first-order equation, and the order changes when the variable of quality Q has the superscript 0, 1, or 2; this allows the modeling of three cases regarding the rate of food degradation.

The kinetic equation solutions for the orders mentioned are shown below, n = 0, 1, 2, in Table 1.

TABLE 1
Solutions to the kinetic equation for the three orders of reaction.

They are presented in a way that the quality standard for each of the three orders of reaction has the following behavior: for n = 0, the degradation of the food quality has a linear adjustment. When n = 1, there is an adjustment to an exponential behavior, and for n = 2, the adjustment is hyperbolic, which is consistent with the solutions to the differential equations (Table 1). Such behaviors are shown in Figure 1.

FIGURE 1
Change in the concentration of fruit quality.

Quality Q depends on a continuous variable—time t and the constant reaction rate k. For the model to be more adequate in determining the behavior of quality deterioration in the SC of food, it becomes convenient to resume the study by Harcourt & Esson (1867)Harcourt A, Esson W (1867) On the Laws of Connexion between the Conditions of a Chemical Change and Its Amount. Philosophical Transactions of the Royal Society of London 157:117-137., which focused on making k dependent in terms of temperature; such dependence is included in the mathematical model expressed in the so called the Arrhenius equation.

Arrhenius Equation

Another variable that influences the rate of food degradation is temperature. A wrong measurement or inefficient temperature control in all SC processes can seriously alter the properties of food; therefore, temperature is considered the variable that affects food quality and shelf life (Mercier et al., 2017aMercier S, Uysal I, Marcos B (2017a) Identification of the best temperature measurement position inside a food pallet for the prediction of its temperature distribution. International Journal of Refrigeration 76: 147-159). Ling et al. (2015)Ling B, Tang J, Kong F, Mitcham J, Wang S (2015) Kinetics of Food Quality Changes During Thermal Processing: a Review. Food and Bioprocess Technology 8(2):343-358. and Xue et al. (2014)Xue M, Zhang J, TANG W (2014) Optimal temperature control for quality of perishable foods. ISA Transactions 53:542-546. stated that the Arrhenius model is the method used to relate the rate of chemical reaction to changes in temperature T over a constant reaction rate k, which is shown in [eq. (4)].

(4) k = k A * e E A ( R g a s ) ( T )

Where:

k is the constant chemical reaction rate;

kA is the pre-exponential factor or constant rate;

EA is the activation energy (J/mol);

Rgas is the ideal constant of gases (8.314 J/mol·K), and

T is the absolute temperature in Kelvin (K) scale.

In this context, the relationship between kinetic and the Arrhenius equations, and the latter with the Van't Hoff and Gibbs–Helmholtz equations will be analyzed. Besides, this study proposed a discrete-event model to study the behavior of food quality and particularly simulate the quality of strawberries in all SC in terms of temperature and time variables in a stochastic manner, in an environment where a cold chain (CC) is used and in another where it is not used, as it frequently happens in developing countries.

MATERIAL AND METHODS

Mathematical Analysis of the Arrhenius Equation

The influence of temperature on the chemical reaction rate is mathematically described by the Arrhenius law or equation (k) (Barsa et al., 2012Barsa SC, Normand DM, Peleg M (2012) On Models of the Temperature Effect on the Rate of Chemical Reactions and Biological Processes in Foods. Food Engineering Reviews 4(4):191-202.). In this context, Laidler (1984)Laidler JK (1984) The development of the Arrhenius equation. Journal of Chemical Education 61(6):494-498. stated that the Arrhenius equation was initiated mostly using the Van't Hoff treaty published in 1884, where the equilibrium constant K of a reaction appears, related to temperature T and heat of reaction ∆H, through the relation known as the Van't Hoff equation (Equation 5):

(5) d d T ( l n K e q ) = Δ H R d d T ( 1 T )

Where:

Keq is the equilibrium constant;

H is the activation enthalpy of the reagents to a transition state;

T is temperature, and

R is the universal constant of gases.

Alternatively, Roósz et al. (2016)Roósz B, Visy C, Nagyp I (2016) On the derivation of the Gibbs–Helmholtz equation. ChemTexts 2(5):1-3. stated that the starting point of the Van't Hoff equation is the Gibbs–Helmholtz equation where the dependence of temperature in relation to ΔG/T at constant pressure is expressed, i.e., it calculates the changes in Gibbs energy, ∆G, in relation to temperature (Equation 6):

(6) d ( Δ G T ) d ( 1 T ) = Δ H

Under these considerations, Garvín et al. (2017)Garvín A, Ibarz R, Ibarz A (2017) Kinetic and thermodynamic compensation. A current and practical review for foods. Food Research International 96:132-153. stated that when a thermodynamic equilibrium is studied, the Van't Hoff equation, which is related to the free energy of Gibbs ΔG, enthalpy ΔH, and entropy ΔS with the equilibrium constant, is given by (Equations 7 and 8):

(7) Δ G = Δ H Δ S T = R T l n K
(8) Δ H = E A

By replacing eqs (7) and (8) in the [eq. (6)] yields (Equation 10):

(9) d ( l n K ) d ( 1 T ) = E A R
(10) d ( l n K ) = E A R d ( 1 T )

By integrating T in the interval [T0, TRef], and considering that KA = K(T0) and K = K(TRef) yields (Equation 11):

(11) l n ( K K A ) = E A R ( 1 T R e f 1 T 0 )

Obtaining the so called Arrhenius equation (Equation 12):

(12) K = K A * e E A R ( 1 T R e f 1 T 0 )

Considering the explanation of the origin of the Arrhenius equation, we can rewrite eqs (1) and (4), in the context where the quality variable Q depends on temperature T, and the latter depends on time t (Equations 13 and 14):

(13) d Q [ T ( t ) ] d t = k [ T ( t ) ] Q [ T ( t ) ] n
(14) k [ T ( t ) ] = k A * e E A R T ( t )

That way, the solutions to [eq. (13)] are given by eqs (15), (16), and (17), for n = 0, 1, and 2; respectively, which are generalizations of the solutions to [eq. (1)]:

(15) n = 0 Q [ T ( t ) ] = Q 0 [ k A * e E A R T ( t ) ] * t
(16) n = 1 Q [ T ( t ) ] = Q 0 e [ k A * e E A R T ( t ) ] * t
(17) n = 2 Q [ T ( t ) ] = Q 0 Q 0 * [ k A * e E A R T ( t ) ] * t + 1

The previous results make it possible to analyze the quality from a discrete approach, which leads to a more robust mathematical model because it allows the evaluation of food quality in terms of temperature variations that occur in the different stages of the SC with the objective of maximizing quality and making decisions regarding the CC.

Modeling of Fruit Quality of Strawberry: A Case Study

To analyze a specific case of the quality behavior of a fruit at different temperatures, the strawberry was considered. It is highly perishable as it gets rotten, it loses firmness, it turns brown and its flavor changes few hours after being harvested. For that case, the research conducted by Do Nascimento (2008)Nascimento NMC do (2008) Soft Fruits and Berries. In: Nascimento NMC do. Color atlas of postharvest quality of fruits and vegetables, p. 167-174. where he evaluated the quality of strawberry from a sensorial perspective (color) for 8 days at different temperatures (0 °C, 5 °C, 10 °C, 15 °C, and 20 °C) (Figure 2).

FIGURE 2
Strawberry quality at different storage temperatures [adapted from Do Nascimento (2008)Nascimento NMC do (2008) Soft Fruits and Berries. In: Nascimento NMC do. Color atlas of postharvest quality of fruits and vegetables, p. 167-174.].

Based on the work presented by Nascimento et al. (2014)Nascimento NMC, Nicometo M, Pierre EJ, Badia MR, Uysal I (2014) Improvement in fresh fruit and vegetable logistics quality: berry logistics field studies. Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences 372(2022):1-19. and Nunes et al. (2003)Nunes MCN, Emond JP, Brecht JK (2003) Quality of Strawberries as Affected by Temperature Abuse During Ground, In-flight and Retail Handling Operations. Acta Horticultural 604:239-246., where they considered a visual rating scale from 1–5 to assess strawberry quality. In this study, the same approach was considered, but a percentage scale was used to determine strawberry quality based on its appearance (color) (Figure 2). A percentage rating of 100% was considered the highest, while 0 was considered unsuitable for consumption (Table 2). The authors stated that the shelf life of strawberries can be as short as 5–7 days, even when stored at 0 °C. Besides, they explained that when the strawberry is exposed to fluctuating temperatures, it develops a darker color and presents an evident dryness of the skin, thereby becoming unsuitable for marketing and consumption after approximately 3 days. Alternatively, considering the data reported in Nascimento (2008)Nascimento NMC do (2008) Soft Fruits and Berries. In: Nascimento NMC do. Color atlas of postharvest quality of fruits and vegetables, p. 167-174., it can be considered from a sensorial approach (color) that the strawberry's percentage quality must attain a value of 70% for it to be consumable.

TABLE 2
Strawberry percentage quality.

To establish to what order of kinetic reaction (n = 0, 1, or 2) the behavior of strawberry quality was adjusted, the data fitting method was applied to the linear regression model for n = 0 and a model of exponential regression for n = 1, using the values presented in Table 2, the coefficient of determination R2 was obtained. This statistic is a measure that relates the order between the dependent variable (quality) and the independent variables (time and temperature). A value close to 0 indicates that there is no relationship between the dependent and independent variables, while a value close to 1 indicates a perfect adjustment of the model with the experimental data. This procedure is simple and can be conducted in any statistical software. The results of R2 obtained using linear regression for the data of the five temperatures were 0 °C = 1, 5 °C = 0.9288, 10 °C = 0.9529, 15 °C = 0.9049, and 20 °C = 0.7809. Alternatively, the results of R2 using an exponential regression model for the five temperatures were 0 °C = 0.9998, 5 °C = 0.8807, 10 °C = 0.9712, 15 °C = 0.9325, and 20 °C = 0.9674. As seen in the previous values of R2, the quality behavior adjusted to the order of reaction n = 1.

Once the reaction order was determined, the values of the Arrhenius equation must be obtained; in equation (12). Considering the Arrhenius equation logarithmically lnk = inkA - EA/Rgas * 1/T and the changes in the variable x = 1/T and y = lnk, using the linear regression method, with y = b + mx, where b = lnkA and m = -EA/Rgas, a solution y = 52.874 - 16446 is obtained, whose graph is shown in Figure 3.

FIGURE 3
Linear regression to obtain the Arrhenius equation.

By performing algebraic operations, the Arrhenius equation had the following values for the evaluation of the strawberry quality (Equation 18):

(18) k [ T ] = ( 9.18092 E + 22 ) * e 136.66626 0.00831 * T

Therefore, the model to determine strawberry quality is the following (Equation 19):

(19) Q [ T ] = 100 e [ ( 9.18092 E + 22 ) * e 136.66626 0.00831 * T ] * t

Discrete and Stochastic Model to Evaluate the Quality of a Food

Since throughout a distribution route, the temperature varies all along, having or not having the infrastructure of a CC, it is convenient to tackle the solutions of the kinetic and Arrhenius equations from a discrete and stochastic approach. To make an even more robust model, discrete and stochastic modeling has been used because it turns to be more adequate, as the temperature varies randomly and according to time.

The solution to Equations 15 and 16 were modeled in a discrete way in terms of the values of temperature T(ti) given, therefore the Equations 20 and 21 were obtained:

(20) Q [ T ( t i ) ] = Q 0 i = 1 m ( k A e E A ( R g a s ) ( T ( t i ) F ( x ) ) ) t i F ( x )
(21) Q [ T ( t i ) ] = Q 0 e Σ i = 1 m ( k A e E A ( R g a s ) ( T ( t i ) F ( x ) ) ) t i F ( x )

Where:

ti is the elapsed time to conduct a process in the SC and F(x) is the probability distribution for time and temperature. Therefore, T(ti)F(x) is the temperature in Kelvin scale that takes values according to the probability distribution and that will depend on the temperatures at which the process is being developed when evaluating food quality. Meanwhile, tiF(x) is the elapsed time to perform a process that depends on a probability distribution.

Simulation of strawberry quality in the supply chain

The discrete-event simulation technique has the advantage of modeling dynamic and stochastic aspects that mathematical programming does not consider. Since time and temperature cannot be considered constants in all processes of harvesting, packaging, storage, distribution, and selling to the final client, this simulation technique accommodates the modeling time and temperature stochastically (González-Hernández et al., 2019González-Hernández IJ, Martínez-Flores JL, Sánchez-Partida D, Gibaja-Romero DE (2019) Relocation of the distribution center of a motor oil producer reducing its storage capacity: A case study. Simulation 95(1):1097-1112.).

De Keizer et al. (2015)De Keizer M, Haijema R, Bloemhof MJ, Van Der Vorst JGAJ (2015) Hybrid optimization and simulation to design a logistics network for distributing perishable products. Computers & Industrial Engineering 88:26-38. stated that besides the typical stochastic aspects of a SC, discrete-event simulation is a powerful tool to analyze risks, make strategic decisions, and model unstable environments, such as supply chains characterized by a high level of interdependence in all its links.

To model the supply chain, some stages, processes, and temperatures presented by Besik & Gurney (2017)Besik D, Gurney A (2017) Quality in competitive fresh produce supply chains with application to farmers’ markets. Socio-Economic Planning Sciences 60:62-76., Nunes et al. (2003)Nunes MCN, Emond JP, Brecht JK (2003) Quality of Strawberries as Affected by Temperature Abuse During Ground, In-flight and Retail Handling Operations. Acta Horticultural 604:239-246., and Mercier et al. (2017b)Mercier S, Villeneuve S, Mondor M, Uysal I (2017b) Time–Temperature Management Along the Food Cold Chain: A Review of Recent Developments. Comprehensive Reviews in Food Science and Food Safety 16(4):647-667., were taken into consideration (Figure 4).

FIGURE 4
Supply chain of strawberry.

Rodríguez-Gutiérrez et al. (2018)Rodríguez-Gutiérrez G, Cardoso CJ, Rubio-Senent F, Serrano A (2018) Thermally-treated strawberry extrudate: A rich source of antioxidant phenols and sugars. Innovative Food Science & Emerging Technologies. In Press. stated that the United States is the major strawberry producer with 12.2% of world production, followed by Mexico, Turkey, and Spain. To simulate the behavior of strawberry quality’, the market between Mexico and the United States is going to be considered because Suha et al. (2017)Suha HD, Guan Z, Khachatryanc H (2017) The impact of Mexican competition on the U.S. strawberry industry. International Food and Agribusiness Management Review 20(4):591-604. mentioned that Mexico is the main supplier of strawberries in the U.S. market. The strawberries imported from Mexico, accounts for approximately 95% of the total imported strawberries in the U.S. market.

In this study, the strawberry exportation route that was considered goes from the production site in Michoacán, Mexico, through the Otay Mesa border between Tijuana and San Diego, to be distributed and consumed in several cities of California, USA.

The transportation times were considered for the simulation based on data presented by Google maps and Truck Router according to the locations of the facilities and the transportation load. Table 3 shows the processes, locations, temperatures, and times that were considered in the simulation of strawberry quality.

TABLE 3
Temperatures and times of SC processes.

The objective of this simulation model is to evaluate the quality of food considering the discrete and stochastic aspects of Table 3. The simulation was modeled using the ProModel software. Figure 5 shows the model that evaluates product quality within the simulation model. Strawberry distribution starts with the farmer. Then the product is stored in the farmer's warehouse for t “time,” at the end of the storage, the strawberry's quality is evaluated using Equation (21), considering that, the quality is a function of time t and temperature T. After the product is sent to the distribution center where it requires t time to get to the location, the product is stored for t time. When the product arrives and leaves the distribution center, the strawberry's quality is evaluated. Finally, the product is sent to the market where it requires t time to reach the location, and strawberry quality is evaluated. Time and temperature are probability distribution functions in the simulation model.

FIGURE 5
Food quality simulation.

RESULTS AND DISCUSSION

To exemplify the proposal of [eq. (21)], which simulated the behavior of strawberry quality from two approaches: considering the CC and the non-refrigeration of the fruit. The simulation was conducted using 15 replicas for each approach. Additionally, [eq. (21)] must take specific values of the strawberry's behavior; in this case, data from [eq. (19)] were used to obtain [eq. (22)] as a result, which was considered in every location and different processes of the chain. The advantage of this simulation is that the food quality can be evaluated at any stage and time of the chain.

(22) Q [ T ( t i ) ] = 100 e Σ i = 1 m ( ( 9.18092 E + 22 ) * e 136.66626 0.00831 * T t i N ( μ , σ ) ) t i U ( a , b )

Ramirez-Nafarrate & Muñoz (2016)Ramirez-Nafarrate A, Muñoz FD (2016) Performance evaluation of output analysis methods in steady-state simulations. Journal of Computational and Applied Mathematics 301:64-73 stated that the results of the variables being studied in the replicas used independent random numbers with the same starting rule, this implies that the random numbers of the executions are independent and identically distributed. As a result, statistical methods must be used to analyze the result of the simulation, where the study variable of the simulation's performance is measured in terms of a parameter (θ), the objective will be to create an estimator (θ') of (θ), making it possible to calculate the interval at which it is expected to find the real value of (θ) with a specific confidence interval.

In this study, a confidence interval of (CI) 95% was considered. In the case of the CC, data presented in Table 3 were taken into account. In Figure 6a, the quality behavior of the 15 replicas is observed. Figure 6b shows the quality average of strawberry through time in the SC. The results generated by the simulation revealed that the quality of the fruit after 6 days remained in good condition and was suitable to be consumed. The quality in the packing company remains at an average of 96.56%, while in the distribution center it decreased to approximately 92%, in the warehouse of the retailer it was 90.54%, and 85.25% in the store of the retailer (Figure 7). Finally, the consumer gets to eat strawberry with an average quality of 85%, as observed (Figure 6b).

FIGURE 6
Strawberry quality through time using the cold chain.
FIGURE 7
Average quality of the strawberry using cold chain.

To simulate strawberry quality, without considering the temperature data in Table 3, the temperature according to the normal distribution was considered, with a mean of 10 °C and a standard deviation of 4 °C. The months of exportation of strawberry to the United States were taken into account for the aforementioned. Figure 8a shows the behavioral quality of the 15 replicas. Here, it was also considered a confidence interval of 95%. Figure 8b shows how the strawberry's quality decreased more than 30% after 60 h and when it reached 120 h, the fruit was no longer suitable for consumption. Figure 9 shows that if the fruit is distributed and stored in non-refrigerated conditions, it loses more than 40% of its quality before it gets to the distribution center.

FIGURE 8
Strawberry quality through time without cold chain.
FIGURE 9
Average quality of strawberry without cold chain.

The results previously described show that the exponential deterioration of strawberry decreases in conditions where there is no refrigeration since they are highly perishable, in approximately 120 h after harvest, they become unsuitable for consumption. In contrast, when there is a cold infrastructure, at the moment of consumption the fruit preserves 85% of its quality.

Notably, that the CC in developing countries is limited in infrastructure and technology due to the high costs of storage equipment and transport facilities, in addition to the operation costs and maintenance of the cold infrastructure. Here, the producers, distributors, and traders who are under these conditions must have strategies that allow them to deliver quality fresh foods. Considering Mexico's case, 47% of strawberry production is left for internal consumption. In that case, this study allows producers and traders to pay attention to the processes in the supply chain, as well as designing shorter distribution routes, besides reducing the number of intermediaries, aiming at maximizing the profits of everyone since the fruit quality has a direct relationship with the price of the product.

The advantage of using kinetic and the Arrhenius equations in a discrete and stochastic manner (Equations 20 and 21) with the discrete-event simulation as an applicable tool to determine the quality of fresh food allows the modeling of dynamic and stochastic parameters specific to the AFSC. This proposal has the flexibility to be applied to any fruit (apples, bananas, oranges, among others), vegetables (carrots, spinach, celery, among others), or different types of meats. Besides, it permits the analysis of the impact that the temperature variation has on food quality when a CC is used and when there is no refrigeration in the SC. Compared to a classic model, the Arrhenius equation is always evaluated at a constant temperature, but in real life the distribution of a food in the SC is always exposed to different environmental and refrigeration temperatures.

Besides, it also serves as a basis to create other models that allow the supply chains (SCs) of different foods to be more robust, highlighting the solution to some important challenges like (i) minimizing food wastes, (ii) guaranteeing quality and harmlessness of foods, (iii) minimizing energy consumption in the CC, (iv) making the stock levels more efficient in each stage of the chain, (v) improving the distribution networks (routes), (vi) minimizing the operational and logistical costs, and (vii) maximizing the profits of everyone.

Future applications of this model also focuses on (i) Stock policies and control to determine better stock levels in each stage of the chain and minimize food wastes, (ii) Design of distribution routes to guarantee the food's quality at the moment of its delivery, minimizing the energy consumption in the CC and minimizing the operational and logistical costs, and (iii) Price policy to maximize the profits of everyone.

CONCLUSIONS

Food distribution along the entire supply chain is under different stochastic factors, which affect food quality, mainly due to temperature and time variables. In this study, the use of a discrete and stochastic approach to model post-harvest food quality using the Arrhenius and kinetic equation was proposed. The results of this approach are models (20) and (21), which allows temperature and time variables as stochastic variables to be considered. Besides, they also allowed the evaluation of food quality at any stage of the supply chain. The advantage of the proposed models is that they have the flexibility to be applied to any fruit, vegetable or meat, and can be used in mathematical programming or simulation models where the CC is considered or in cases where there is no refrigeration equipment in the chain.

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Edited by

Area Editor: Ana Cecilia Silveira Gómez

Publication Dates

  • Publication in this collection
    23 Nov 2020
  • Date of issue
    Nov-Dec 2020

History

  • Received
    01 May 2018
  • Accepted
    31 July 2020
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