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Infrared quantification of binary rubber blends with overlapping bands

Abstract

Quantification of elastomer content for the ethylene-propylene diene monomer/polybutadiene blend are seldom subjects in the literature, mainly due to rubber compatibility problems. However, suitable blend contents can lead to desirable properties. Infrared spectroscopy can quantify this type of blend even if some bands overlap, which can be resolved with the proper choice of spectrum obtaining mode and non-overlapping analytical bands. This study evaluates the ethylene-propylene diene monomer/polybutadiene blend quantification by transmission, reflection and transflectance infrared. Even though all of the methodologies showed satisfactory results, transmission mode provided better accuracy. The methodology is simple and suited for the rubber industry. The sample with the higher BR content provided the best result. The band at 743 cm-1 is weak and results in even weaker absorptions when measuring samples with low BR content. On the other hand, the developed methodologies provided an accurate determination of low EPDM contents. For infrared spectroscopy researchers, these results not only encourage using different spectra obtaining modes application, including less conventional ones such as transflectance in the near infrared region for quantitative determination, it also contributes to a wide discussion of errors in the developed methodologies, which are also seldom discussed in publications.

Key words
determination; EPDM/BR; FT-IR; reflection; transflectance; transmission

INTRODUCTION

Rubbers offer an extensive industrial application range, including aerospace, as thermal protections (George et al. 2020GEORGE K, PANDA BP, BISWAL M, MOHANTY S & NAYAK SK. 2020. Ethylene propylene diene monomer rubber-based heat shielding materials for solid rocket motor: Impact of Kevlar fiber reinforcement on the thermal and mechanical properties. Polym Adv Technol 31: 1280-1290.), automotive, as tires components (Globe Newswire 2020GLOBE NEWSWIRE. 2020. Ethylene Propylene Diene Monomer (EPDM) Market To Reach USD 7.69 Billion By 2027 |Reports and Data https://www.globenewswire.com/news-release/2020/02/24/1989505/0/en/Ethylene-Propylene-Diene-Monomer-EPDM-Market-To-Reach-USD-7-69-Billion-By-2027-Reports-and-Data.html [accessed April 6 2021].
https://www.globenewswire.com/news-relea...
, Murakami et al. 2019MURAKAMI LMS, DINIZ MF, SILVA LM, SANCHES NB & DUTRA RCL. 2019. Off-line TLC-IR (UATR) characterization of additives in EPDM rubber. Polym Test 79: 106042., Watanabe & Nakano 2018WATANABE K & NAKANO S. 2018. Development of EPDM with Excellent Cold Resistance. R&D Report, Company Sumitomo Chemical Co. Ltd. SUMITOMO KAGAKU.vol.https://www.sumitomochem.co.jp/english/rd/report/files/docs/2018E_3.pdf [accessed March 22 2021].
https://www.sumitomochem.co.jp/english/r...
). In rocket motors, for example, ethylene-propylene-diene monomer (EPDM) rubber is extensively used as thermal protections.

Concerning the synthetic rubber production capacities worldwide, according to Watanabe & Nakano (2018)WATANABE K & NAKANO S. 2018. Development of EPDM with Excellent Cold Resistance. R&D Report, Company Sumitomo Chemical Co. Ltd. SUMITOMO KAGAKU.vol.https://www.sumitomochem.co.jp/english/rd/report/files/docs/2018E_3.pdf [accessed March 22 2021].
https://www.sumitomochem.co.jp/english/r...
, the production capacity of EPDM rubber is similar to that of styrene butadiene rubber (SBR) and butadiene rubber (BR). Recent data predict that the global EPDM market will increase at a considerable rate between 2021 and 2025 (Freeman 2021FREEMAN K. 2021. Monômero de etileno propileno dieno (EPDM) Tamanho do mercado, receita de vendas, participação global em 2021, tendências, crescimento da indústria, principais líderes, planos futuros e avaliação de oportunidades para 2025. http://bragamagazine.com/2021/03/28/tamanho-do-mercado-nanometros-de-prata crescimento-tendencias-de-participacao-em-2021-previsao-por-fabricantes-regioes-tipo-e-aplicacao-para-2025 [accessed March 28 2021].
http://bragamagazine.com/2021/03/28/tama...
). Therefore, due to the production and application opportunities in different industrial sectors, studies involving EPDM and BR-based rubbers are interesting.

The EPDM advantages in structure and properties propel its use in blends and elastomers mixtures, in order to achieve success in different industrial sectors (Mayasari et al. 2020MAYASARI HE, WIRAPRAJA AY & SETYORINI I. 2020. The blending of NBR/EPDM with montmorillonite as compatibilizer: The effect of different accelerator. Majalah Kulit Karet dan Plastik 36: 01-08., Ajitha & Thomas 2019AJITHA AR & THOMAS S. 2019. Compatibilization of Polymer Blends. Elsevier, books.google.com.br › books., Azevedo et al. 2018AZEVEDO JB, MURAKAMI LMS, FERREIRA AC, DINIZ MF, SILVA LM & DUTRA RCL. 2018. Quantification by FT-IR (UATR/NIRA) of NBR/SBR blends. Polímeros 28: 440-449.). However, mixture heterogeneity prevents its application to a higher extent. The difficulties intensify even more when there are differences in polarity level and unsaturation between the elastomers. As a result, some mixtures combination can be impaired (Ghosh & Basu 2003GHOSH AK & BASU DK. 2003. Co-Vulcanization of Acrylonitrile- Butadiene Rubber and Ethylene- Propylene-Diene Rubber Blends. KGK, Kautsch. Gummi Kunstst. 56: 101-109.).

The elastomers in the EPDM/BR blend, for instance, are incompatible. There are few studies published on this blend (Roland 2013ROLAND CM. 2013. Immiscible rubber blends. In: Visakh PM et al. (Eds), advances in elastomers I, Advanced structured materials 11, Berlin Heidelberg , Springer-Verlag, DE, p.167-181.), especially about determination of elastomer content by instrumental techniques. Infrared spectroscopy, when applied, is usually on qualitative analysis. Due to the incompatibility and immiscibility of EPDM/BR blend, there are also few studies published on its use. However, some studies address the use of coupling agents to solve this problem. According to Go & Ha (1996)GO JH & HA CS. 1996. Rheology and Properties of EPDM/BR Blends with or without a Homogenizing Agent or a Coupling Agent. J Appl Polym Sci 62: 509-521, the EPDM/BR blend was studied to develop suitable materials for engine mount. The objective was to obtain materials with balanced properties of low oxidation degradation and high resilience; however, compatibility problems caused processing difficulties. Go & Ha (1996)GO JH & HA CS. 1996. Rheology and Properties of EPDM/BR Blends with or without a Homogenizing Agent or a Coupling Agent. J Appl Polym Sci 62: 509-521 evaluated the addition of a mixture of aromatic and aliphatic hydrocarbon resin, which was very effective for the EPDM/BR mixture plasticization and in improving compatibility between components.

El-Nemr et al. (2018)EL-NEMR KF, ALI MAM, HASSAN MM & HAMED HE. 2018. Features of the Structure and Properties of Radiation Vulcanizates Based on Blends of Polybutadiene and Ethylene-Propylene Diene Rubber J Vinyl Addit Technol 25: E64-E72. designed a study considering EPDM and BR advantages (EPDM - resistance to thermal aging, chemical resistance, impact resistance, mechanical properties, and dielectric property; BR - excellent elasticity, good flexibility, and abrasion resistance) and disadvantages (EPDM - slow curing speed; BR- low stress and tear resistance, and difficult processing). They evaluated the effect of ionizing radiation to induce cross-linking on mixtures of EPDM/BR (100/0, 70/30, 50/50, 30/70, 0/100) and their mechanical and physico-chemical properties.

In the same study, El-Nemr et al. (2018)EL-NEMR KF, ALI MAM, HASSAN MM & HAMED HE. 2018. Features of the Structure and Properties of Radiation Vulcanizates Based on Blends of Polybutadiene and Ethylene-Propylene Diene Rubber J Vinyl Addit Technol 25: E64-E72. also applied Fourier Transform Infrared Spectroscopy (FT-IR) to evaluate the characteristic bands of the EPDM/BR blends and the functional groups introduced by the radiation treatment. Results showed that mechanical properties such as tensile strength (TS), elongation at break (EB) and tensile modulus (M) increased with EPDM addition in the mixture. On the other hand, TS and M increased with radiation, while EB decreased. Physico-chemical properties, such as gel fraction and volume fraction of rubber in swollen gel (Vr) increased with EPDM addition, while swelling and soluble fraction decreased when increasing EPDM content. Oppositely, Vr increased with the radiation dose. The mechanical results showed that the EPDM/BR (50/50) blend provided moderate properties among those of the mixture primitive components. Thermogravimetric Analysis (TGA) indicated that the EPDM/BR (70/30) blend has greater thermal stability than BR or EPDM, separately.

The development of a methodology that provides individually rubber content in a blend would be an important step to better evaluate these types of mixtures. In addition, for the aerospace industry, it could guarantee the absence of undesired elastomers in the mixture introduced by the supplier to lower costs. These unsolicited mixtures can be very harmful to the properties required for specific aerospace projects. Since EPDM based systems continue to be studied as rocket engines thermal protection, the development of a methodology that identifies and quantifies the presence of another elastomer will be an original contribution to the state of art in research.

Studies on the determination of BR rubber in ternary elastomeric blends have been cited in the literature (Datta et al. 2017DATTA S, ANTOS J & STOCEK R. 2017. Characterisation of ground tyre rubber by using combination of FT-IR numerical parameter and DTG analysis to determine the composition of ternary rubber blend. Polym Test 59: 308-315., 2019, Lee et al. 2007LEE YS, LEE WK, CHO SG, KIM I & HA CS. 2007. Quantitative analysis of unknown compositions in ternary polymer blends: A model study on NR/SBR/BR system. J Anal Appl Pyrolysis 78: 85-94.). For example, the determination of the NR, SBR and BR contents in a ternary blend has been cited. However, differently than this research, those studies were carried out by coupling different instrumental techniques (Datta et al. 2017DATTA S, ANTOS J & STOCEK R. 2017. Characterisation of ground tyre rubber by using combination of FT-IR numerical parameter and DTG analysis to determine the composition of ternary rubber blend. Polym Test 59: 308-315., Lee et al. 2007LEE YS, LEE WK, CHO SG, KIM I & HA CS. 2007. Quantitative analysis of unknown compositions in ternary polymer blends: A model study on NR/SBR/BR system. J Anal Appl Pyrolysis 78: 85-94.), employing the attenuated total reflection mode (ATR), and pyrolysis as the sample preparation technique.

In the study by Lee et al. (2007)LEE YS, LEE WK, CHO SG, KIM I & HA CS. 2007. Quantitative analysis of unknown compositions in ternary polymer blends: A model study on NR/SBR/BR system. J Anal Appl Pyrolysis 78: 85-94., the determination of NR, SBR and BR contents in a ternary mixture of these elastomers was performed by several instrumental techniques, such as FT-IR, DSC, TGA and chromatography/ mass by pyrolysis (Py-GC/MS). Results showed that the Py-GC/MS methodology was the most accurate. Datta et al. (2017)DATTA S, ANTOS J & STOCEK R. 2017. Characterisation of ground tyre rubber by using combination of FT-IR numerical parameter and DTG analysis to determine the composition of ternary rubber blend. Polym Test 59: 308-315. used derived thermogravimetry (DTG) and ATR reflection FT-IR, with samples analyzed as received. Also, an algorithm-based infrared band height/intensity correction was used.

Datta et al. (2019)DATTA S, HAREA D, HAREA E, & STOCEK R. 2019. An advanced method for calculation of infrared parameter to quantitatively identify rubber grade in a multi-component rubber blend. Polym Test 73: 308-315. used an infrared parameter for rubber PH(IR), which is a characteristic of each elastomer. It has been proven to be a constant for a given rubber and is independent of the number and amount of compounding ingredients in the blend. This parameter can be used to predict the percentage by weight of this rubber in a blend vulcanized with one or more rubbers. It only requires a unique baseline subtracted from the characteristic height of the IR band of the rubber in question. Results were achieved using an algorithm for baseline subtraction. The only limitation of this work, cited by the authors, resides in the overlapping of bands from two rubbers, that is, one can have a characteristic IR band that is also produced by the other elastomer, for example, SBR and BR. Thus, this method can only work properly for materials that present distinct bands in the same mixture.

Transmission FT-IR analysis, particularly in the middle infrared region (MIR), provides good results for the determination of elastomers content by the identification of the functional groups (Rigoli et al. 2017RIGOLI PS, DINIZ MF, MATTOS EC & DUTRA RCL. 2017. Análise FT-IR do dieno DCPD em EPDM. Paper presented at: IX Encontro de Materiais e Química. Rio de Janeiro, RJ; Nov 22-23 2017., Damazio et al. 2015DAMAZIO D, DUTRA RCL, DINIZ MF & MATTOS EC. 2015. Determinação do teor de ENB em EPDM (elastômero puro) por FT-IR de transmissão, por meio de banda relativa. Polímeros 25: 181-185., Sanches et al. 2008SANCHES NB, DINIZ MF, ALVES LC, DUTRA JCN, CASSU SN, AZEVEDO MFP, & DUTRA RCL. 2008. Avaliação da Aplicabilidade de Técnicas FT-IR de Reflexão (UATR) e de Transmissão para a Determinação do Teor de Acrilonitrila (AN) em NBR. Polímeros 18: 249-255.). This technique also is useful for the evaluation of elastomers in binary mixtures, without overlapping of the analytical bands (Rigoli et al. 2021RIGOLI PS, BARROS AH, MAGALHÃES RF, MURAKAMI LMS, CARRARA AE, DUTRA JCN & MATTOS EC & DUTRA RCL. 2021. Determination of polychloroprene content in rubber blend containing ethylene propylene diene monomer by infrared techniques. J Aerosp Technol Manag 13: e0821., Riba et al. 2019RIBA JR, MANSILLA MA, CANALS T & CANTERO R. 2019. Composition Determination of Rubber Blends by Applying Differential Scanning Calorimetry and SPA-PLS Treatment. Mater Res Sao Carlos Braz 22: e20180415., Azevedo et al. 2018AZEVEDO JB, MURAKAMI LMS, FERREIRA AC, DINIZ MF, SILVA LM & DUTRA RCL. 2018. Quantification by FT-IR (UATR/NIRA) of NBR/SBR blends. Polímeros 28: 440-449.). However, there is a researching gap regarding the MIR region for analysis of elastomers blends with overlapping bands, such as EPDM/BR. This blend presents C=C vinyl and trans groups in both elastomers.

FT-IR analysis in the near infrared region (NIR) also presents studying gaps. NIR analysis provide good results for polymer analysis (Workman 2006WORKMAN JJ. 2006. Near-Infrared Spectroscopy of Polymers and Rubbers. In: R.A. Meyers, editors. Encyclopedia of Analytical Chemistry. New York, USA: John Wiley and Sons.), including EPDM, however it requires the application of algorithms (Tang et al. 2018TANG R, CHEN X & LI C. 2018. Detection of Nitrogen Content in Rubber Leaves Using Near-Infrared (NIR) Spectroscopy with Correlation-Based Successive Projections Algorithm (SPA). Appl Spectrosc 72: 740-749., Miller 1989MILLER CE. 1989. Analysis of EPDM Terpolymers by Near-Infrared Spectroscopy and Multivariate Calibration Methods. Appl Spectrosc 43: 1435-1443.). This fact endorses further studies in the NIR region for evaluation of binary rubber blends, especially in transflectance mode. Near-infrared reflectance analysis (NIRA) is less explored than conventional NIR transmission mode.

Furthermore, there are only a few studies using reflection techniques by Universal Attenuated Total Reflectance Accessory (UATR), in the MIR region, and transflectance in NIR region (NIRA) for the quantification of elastomer, which creates additional researching opportunities. NIRA has already shown good results for the analysis of different polymeric systems with two or three components (Carvalho et al. 2021CARVALHO TA, GAMA AC, MAGALHÃES RF, DINIZ MF, SANCHES NB & DUTRA RCL. 2021. Determination of nitrogen and acrylic / styrene components in nitrocellulose systems by UATR and NIRA infrared techniques. Polym Test 93: 106962., Mello et al. 2018MELLO TSD, DINIZ MFD & DUTRA RCL. 2018. UATR and NIRA evaluation in the quantification of ATBC in NC blends. Polimeros 28: 239-245., Azevedo et al. 2018AZEVEDO JB, MURAKAMI LMS, FERREIRA AC, DINIZ MF, SILVA LM & DUTRA RCL. 2018. Quantification by FT-IR (UATR/NIRA) of NBR/SBR blends. Polímeros 28: 440-449.), which encourages this type of analysis in studies of elastomers in binary blends with EPDM, with and without overlapping of IR bands.

In a recent study, Rigoli et al. (2021)RIGOLI PS, BARROS AH, MAGALHÃES RF, MURAKAMI LMS, CARRARA AE, DUTRA JCN & MATTOS EC & DUTRA RCL. 2021. Determination of polychloroprene content in rubber blend containing ethylene propylene diene monomer by infrared techniques. J Aerosp Technol Manag 13: e0821. evaluated an EPDM blended with polychloroprene (CR), which has applications in the aeronautical industry and with great potential in the defense sector. The few prior studies relating to EPDM and CR used complex instrumental methods for the quantification analysis. FT-IR analysis was able to evaluate the elastomeric contents of the EPDM/CR blend in a faster and more accurate process. Rigoli et al. (2021)RIGOLI PS, BARROS AH, MAGALHÃES RF, MURAKAMI LMS, CARRARA AE, DUTRA JCN & MATTOS EC & DUTRA RCL. 2021. Determination of polychloroprene content in rubber blend containing ethylene propylene diene monomer by infrared techniques. J Aerosp Technol Manag 13: e0821. cite in the paper that transmission mode is the most widely used spectra obtaining technique; however, studies usually fail to inform the methodology error.

Therefore, Rigoli et al. (2021)RIGOLI PS, BARROS AH, MAGALHÃES RF, MURAKAMI LMS, CARRARA AE, DUTRA JCN & MATTOS EC & DUTRA RCL. 2021. Determination of polychloroprene content in rubber blend containing ethylene propylene diene monomer by infrared techniques. J Aerosp Technol Manag 13: e0821. proposed the quantification of EPDM/CR blends by using infrared analysis with the reflection UATR technique, combined with sample pre-treatment (pyrolysis). Results showed that the UATR/pyrolysates methodology provides accurate results, which was confirmed by a test sample analysis. Other elastomeric systems can benefit from the developed FT-IR methodology, which could be valued for reverse engineering of thermal protections. As a future trend, It was highlighted that polymers recent studies by NIRA analysis, without chemometrics application, have been successfully carried out in cases where there are no overlapping bands (Magalhães et al. 2020MAGALHÃES RF, BARROS AH, TAKEMATSU MM, SANCHES NB, QUAGLIANO JCA & DUTRA RCL. 2020. FT-IR surface analysis of poly [(4-hydroxybenzoic)-ran-(2-hydroxy-6-naphthoic acid)] fiber – A short review. Polym Test 90: 1-7., Mello et al. 2018MELLO TSD, DINIZ MFD & DUTRA RCL. 2018. UATR and NIRA evaluation in the quantification of ATBC in NC blends. Polimeros 28: 239-245.). Therefore, it can be used in other polymers analysis, such as rubber blends.

Other studies relating to the characterization of binary rubber blends have been carried out by FT-IR, some of which integrated with thermal analysis techniques (Ferreira et al. 2018FERREIRA AC, DINIZ MF & MATTOS EC. 2018. FT-IR methodology (transmission and UATR) to quantify automotive systems. Polímeros 28: 6-14., Dutra et al. 2004DUTRA RCL, DINIZ MF, RIBEIRO AP, LOURENÇO VL, CASSU SN & AZEVEDO MFP. 2004. Determinação do Teor de NR/SBR em Misturas: Associação de Dados DTG e FT-IR. Polímeros 14: 334-338., Shield & Ghebremeskel 2003SHIELD SR & GHEBREMESKEL GM. 2003. Use of Mid and Near-Infrared Techniques as Tools for Characterizing Blends of Copolymers of Styrene–Butadiene and Acrylonitrile–Butadiene. J Appl Polym Sci 88: 1653-1658.); however, these FT-IR studies were performed exclusively in the MIR region.

The FT-IR characterization of more than one elastomer becomes more complex when occur overlapping of the MIR bands, as in the EPDM/BR blend, with respect to the vinyl and trans C=C bands, between 1000 and 900 cm-1, common to both elastomers. Deconvolution processes constitute a possible attempt to solve analysis conditions for overlapping bands (Canevarolo 2017CANEVAROLO SV. 2017. Espectroscopia vibracional de absorção no infravermelho. In: Canevarolo SV Jr (Ed), Técnicas de caracterização de polímeros. São Paulo, BRA: Artiber Editora Ltda, 3ª ed., 17.). This process consists in increasing the spectral resolution, in a narrow spectral range while maintaining bands position, but changing their respective areas. Therefore, the deconvolution process should not be applied to quantitative analysis (Canevarolo 2017CANEVAROLO SV. 2017. Espectroscopia vibracional de absorção no infravermelho. In: Canevarolo SV Jr (Ed), Técnicas de caracterização de polímeros. São Paulo, BRA: Artiber Editora Ltda, 3ª ed., 17.).

The problem with the overlapping bands in quantitative IR analysis can be overcome with the appropriate choice of spectra obtaining mode and analytical bands in the MIR region of interest, with validation of results in the NIR region. Other solution would be associating FT-IR with another instrumental technique, although it would result in higher costs of analysis and demand different specialists’ knowledge.

FT-IR methodologies development was studied for EPDM binary blends (EPDM/BR) characterization and quantification, with overlapping analytical bands. Different industry sectors applying reflection (UATR) and transflectance (NIRA) non-conventional techniques in comparison with conventional transmission techniques might benefit from this research. It evaluates the intensity/bands height calculation, detection limits and precision without manipulating overlapping absorptions deconvolution (qualitative process), which reduce examination steps and, therefore, analysis time.

MATERIALS AND METHODS

Materials

Five (5) EPDM/BR samples with different contents (EPDM 10/BR 90, EPDM 30/BR 70, EPDM 50/BR 50, EPDM 70/BR 30, EPDM 90/BR 10), in phr (parts per 100 rubber parts, in mass), were analyzed according to the methodologies described below. The EPDM Keltan 6950 (ethylene (ET): 48% and 5-ethylidene-2-norbornene (ENB):9,0%) and BR Buna CB 45B (C=C cis 38%, C=C vinyl 11% and C=C trans 53%) were supplied by LanXess (Table I).

Table I
EPDM/BR formulation (90/10; 70/30; 50/50; 30/70 and 10/90).

The first phase of mixing was carried out on a tangential banbury (LUXOR 40L). The elastomers were added with naphthenic oil and zinc oxide in the banbury, with a piston pressure of 6 kgf/cm2, rotation of 45 rpm, and mixed for 200 seconds. Afterward, the carbon black and antioxidant were added, at the same rotation, and mixed for more 100 seconds. After the first phase of homogenization, the mixture was unloaded on an open-mill, and with the aid of a stock blender, it was cooled to add the rest of additives and cut the compound.

The vulcanization process was set in a sheet device according to ASTM D 3182 (150 mm x 150 mm x 2 mm), with 4.5 minutes at 180°C and closing pressure of 100 kgf/cm2. The vulcanization time was defined by the rheometer curve.

FT-IR methodologies (transmission, reflection, transflectance)

The analysis conditions were as follows: Spectrum One spectrometer (PerkinElmer), in MIR region (4000-400 cm-1) and partial NIR region (7800-4000 cm-1), 4 cm-1 resolution and 20 scans. Transmission, UATR (80N) (reflection), and NIRA (transflectance) were the spectra obtaining modes. EPDM/BR samples were pyrolyzed in a Bunsen burner after pretreatment with acetone and, then, analyzed as liquid films.

Pyrolysis (thermal degradation) is highly suitable for IR analysis of rubbers, and was employed as a sample preparation technique. Its process consists of separating the polymer from most of the formulation additives, isolating the base polymer (elastomer) structural unit to obtain adequate intensity IR bands for spectrum interpretation (Smith 1979SMITH AL. 1979. Applied Infrared Spectroscopy. J Wiley & Sons. New York, 314 p., Rigoli et al. 2021RIGOLI PS, BARROS AH, MAGALHÃES RF, MURAKAMI LMS, CARRARA AE, DUTRA JCN & MATTOS EC & DUTRA RCL. 2021. Determination of polychloroprene content in rubber blend containing ethylene propylene diene monomer by infrared techniques. J Aerosp Technol Manag 13: e0821.). The extraction is performed by an adequate solvent, which remove the soluble rubber additives.

The pyrolysis conditions can be well controlled in relation to time and temperature; however, at higher costs; or without control of time and temperature directly in a Bunsen burner. This study employed the latter method associated with use of band intensity ratio to minimize errors in the methodology, a feature explained posteriorly.

The pyrolysis on a Bunsen burner basically consists of heating approximately 0.5 g of rubber sample chopped into small pieces, previously extracted with a suitable solvent (in the case of EPDM/BR, the best solvent is acetone) in a pyrolysis tube. The thermal degradation that occurs produce a viscous liquid (pyrolysate) that contains the elastomer. This liquid is transferred to an infrared cell (KBr), without spacer, for analysis. The band intensity ratio was used to control the effect of the bands thickness variation or height measurements.

In the case of the elastomer sample being unknown, pyrolysis must be carried out without previous extraction to identify the elastomer characteristic bands and choose the appropriate solvent. The solvent correctly chosen is important to only remove the additives and not attack the rubber. After the extraction, the rubber sample is pyrolyzed again. In this study, the composition was previously known and acetone was the proper solvent.

For the development of the quantitative methodology, analytical bands were chosen according to the Lambert-Beer law. The analytical bands are associated with the absorptions from each elastomer functional groups. The Lambert-Beer law establishes a linear relationship between compound absorbance (A) and its concentration (Smith 1979SMITH AL. 1979. Applied Infrared Spectroscopy. J Wiley & Sons. New York, 314 p., Custódio et al. 2018CUSTÓDIO R, KUBOTA LT & ANDRADE JC. 2018. Leis dos Processos de Absorção de Radiação. Rev Chemkeys 1-5.). For the determination of A, as done in previous studies, the height of the analytical band (intensity) from each elastomer was measured (Rigoli et al. 2019RIGOLI PS, MURAKAMI LMS, DINIZ MF, AZEVEDO MFP, CASSU SN, MATTOS EC & DUTRA RCL. 2019. Quantification of Aerospace Polymer Blends by Thermogravimetric Analysis and Infrared Spectrometry. J Aerosp Technol Manag 11: e0619., 2021, Carvalho et al. 2021CARVALHO TA, GAMA AC, MAGALHÃES RF, DINIZ MF, SANCHES NB & DUTRA RCL. 2021. Determination of nitrogen and acrylic / styrene components in nitrocellulose systems by UATR and NIRA infrared techniques. Polym Test 93: 106962.).

The control of thickness is important for measuring properly the band intensity (height). This control can be performed by inserting a spacer or by using the band intensity ratio. This ratio (A1/A2) is composed of an analytical band (A1) and a reference band (A2), and the latter stays unchanged. Two analytical bands, as observed in other studies, can also constitute a band intensity ratio, to eliminate the interference of sample thickness variation, which can instigate errors in measuring the intensity of the band (Rigoli et al. 2019RIGOLI PS, MURAKAMI LMS, DINIZ MF, AZEVEDO MFP, CASSU SN, MATTOS EC & DUTRA RCL. 2019. Quantification of Aerospace Polymer Blends by Thermogravimetric Analysis and Infrared Spectrometry. J Aerosp Technol Manag 11: e0619., 2021, Carvalho et al. 2021CARVALHO TA, GAMA AC, MAGALHÃES RF, DINIZ MF, SANCHES NB & DUTRA RCL. 2021. Determination of nitrogen and acrylic / styrene components in nitrocellulose systems by UATR and NIRA infrared techniques. Polym Test 93: 106962., Ferreira et al. 2020FERREIRA AC, DINIZ MF, FERREIRA ACB, SANCHES NB & MATTOS EC. 2020. FT-IR/UATR and FT-IR transmission quantitative analysis of PBT/PC blends. Polym Test 85: 106447.).

Different MIR analytical bands were evaluated for EPDM (1376 and 887 cm-1, respectively assigned to CH3 bending and vinylidene groups wagging) (Smith 1979SMITH AL. 1979. Applied Infrared Spectroscopy. J Wiley & Sons. New York, 314 p.), and BR (~1000, 970, 900, relative to C=C vinyl wagging and 743 cm-1, C=C cis group wagging) (Takahashi & Polito 1997TAKAHASHI MFK & POLITO WL. 1997. Aplicações da espectroscopia de infravermelho com transformada de Fourier para especiação isomérica de Polibutadienos hidroxilados utilizados na síntese de polímeros Pu-Propelentes. Polímeros 7: 37-43., Smith 1979SMITH AL. 1979. Applied Infrared Spectroscopy. J Wiley & Sons. New York, 314 p.). As stated previously, the analytical bands refer to the groups that characterize the rubbers. Band intensity ratio (A887/A743; A887/A909; A887/A966; A887/A990, and A1376/A743) formed by two analytical bands, one from each elastomer, were established for thickness control and better accuracy of the results (Smith 1979SMITH AL. 1979. Applied Infrared Spectroscopy. J Wiley & Sons. New York, 314 p.). The selected MIR baselines to measure bands intensity/height were: 930–860 cm-1, for the bands at 887 and 909 cm-1; 775-732 cm-1, for the band at 743 cm-1; 1048-931 cm-1, for the bands at 966 and 990 cm-1and 1380-1331 cm-1, for the absorption at 1376 cm-1.

For NIRA analysis, it was considered the band intensity ratio A5690/A4600. The selected baselines were: 6065 to 4790 cm-1 for the band at 5690 cm-1 and 4695 to 4560 cm-1 for the band at 4600 cm-1. The probable assignment of NIR bands is in results and discussion, to a better understanding of the results.

The criteria that guided the choice of the best band intensity ratio were the calibration curve best linearity (R), data percentage explained by the methodology (R2) and the methodology error, as exemplified in previous papers (Rigoli et al. 2021RIGOLI PS, BARROS AH, MAGALHÃES RF, MURAKAMI LMS, CARRARA AE, DUTRA JCN & MATTOS EC & DUTRA RCL. 2021. Determination of polychloroprene content in rubber blend containing ethylene propylene diene monomer by infrared techniques. J Aerosp Technol Manag 13: e0821., Carvalho et al. 2021CARVALHO TA, GAMA AC, MAGALHÃES RF, DINIZ MF, SANCHES NB & DUTRA RCL. 2021. Determination of nitrogen and acrylic / styrene components in nitrocellulose systems by UATR and NIRA infrared techniques. Polym Test 93: 106962.). For the EPDM/BR blend, it is non-overlapping bands.

Initially, regarding the EPDM/BR analysis, a MIR investigation was carried out by transmission to choose the best band intensity ratio. Secondly, the study proceeded with UATR and NIRA analysis of each sample for the elastomers quantification, including methodology errors. Calculations were carried out in accordance with the non-parametric statistical method (Eq.1-3) (deviations related to the median) (Horák & Vítek 1978HORÁK M & VÍTEK A. 1978. Interpretation and processing of vibrational spectra. New York: Wiley, 352 p.), which are applied in different FT-IR spectroscopic data investigation (Rigoli et al. 2019RIGOLI PS, MURAKAMI LMS, DINIZ MF, AZEVEDO MFP, CASSU SN, MATTOS EC & DUTRA RCL. 2019. Quantification of Aerospace Polymer Blends by Thermogravimetric Analysis and Infrared Spectrometry. J Aerosp Technol Manag 11: e0619., 2021, Carvalho et al. 2021CARVALHO TA, GAMA AC, MAGALHÃES RF, DINIZ MF, SANCHES NB & DUTRA RCL. 2021. Determination of nitrogen and acrylic / styrene components in nitrocellulose systems by UATR and NIRA infrared techniques. Polym Test 93: 106962., Ferreira et al. 2018FERREIRA AC, DINIZ MF & MATTOS EC. 2018. FT-IR methodology (transmission and UATR) to quantify automotive systems. Polímeros 28: 6-14., 2020, Azevedo et al. 2018AZEVEDO JB, MURAKAMI LMS, FERREIRA AC, DINIZ MF, SILVA LM & DUTRA RCL. 2018. Quantification by FT-IR (UATR/NIRA) of NBR/SBR blends. Polímeros 28: 440-449.).

σ ^ = K R . R (1)

where μ ^ is the standard deviation, R is the difference between the absorbance highest value and the absorbance lowest value and KR equals 0,430 for 5 data points (Horák & Vítek 1978HORÁK M & VÍTEK A. 1978. Interpretation and processing of vibrational spectra. New York: Wiley, 352 p.).

σ ^ μ ^ = σ ^ n (2)

where σ ^ μ ^ is the mean standard deviation, n is the number of observations, that is, number of data points.

RSD ( % ) = σ ^ μ ^ μ × 100 (3)

where RSD is the relative standard deviation given in percentage, µ is the median of absorbance values.

The calculation of the methodology error considered the median of relative errors, according to previous researches (Rigoli et al. 2021RIGOLI PS, BARROS AH, MAGALHÃES RF, MURAKAMI LMS, CARRARA AE, DUTRA JCN & MATTOS EC & DUTRA RCL. 2021. Determination of polychloroprene content in rubber blend containing ethylene propylene diene monomer by infrared techniques. J Aerosp Technol Manag 13: e0821., Carvalho et al. 2021CARVALHO TA, GAMA AC, MAGALHÃES RF, DINIZ MF, SANCHES NB & DUTRA RCL. 2021. Determination of nitrogen and acrylic / styrene components in nitrocellulose systems by UATR and NIRA infrared techniques. Polym Test 93: 106962., Azevedo et al. 2018AZEVEDO JB, MURAKAMI LMS, FERREIRA AC, DINIZ MF, SILVA LM & DUTRA RCL. 2018. Quantification by FT-IR (UATR/NIRA) of NBR/SBR blends. Polímeros 28: 440-449., Damazio et al. 2015DAMAZIO D, DUTRA RCL, DINIZ MF & MATTOS EC. 2015. Determinação do teor de ENB em EPDM (elastômero puro) por FT-IR de transmissão, por meio de banda relativa. Polímeros 25: 181-185., Dutra & Soares 1998DUTRA RCL & SOARES BG. 1998. Determination of the vinyl mercaptoacetate content in poly(ethylene-co-vinyl acetate-co-vinyl mercaptoacetate) (EVASH) by TGA analysis and FTIR spectroscopy. Polym. Bull. 41: 61-67.).

Test samples were also analyzed to verify the effectiveness of the developed MIR methodologies. The samples were coded and sent to an analytical research laboratory for IR analysis under the same conditions as the prepared calibration curves samples. It was considered the most suitable analytical bands of the developed methodologies, as well as their corresponding calibration curves. Five aliquots of each test sample were analyzed, and the median value was applied in each calibration curve. Measurement errors were also calculated, according to the methodology employed to prepare each curve.

RESULTS AND DISCUSSION

EPDM/BR - FT-IR analysis/transmission/Bunsen burner pyrolysis

Table II shows the assignment of the typical absorption bands of each elastomer that constitute the EPDM/BR blend (Takahashi & Polito 1997TAKAHASHI MFK & POLITO WL. 1997. Aplicações da espectroscopia de infravermelho com transformada de Fourier para especiação isomérica de Polibutadienos hidroxilados utilizados na síntese de polímeros Pu-Propelentes. Polímeros 7: 37-43., Smith 1979SMITH AL. 1979. Applied Infrared Spectroscopy. J Wiley & Sons. New York, 314 p.). The region around 900-1000 cm-1 exhibited overlapping bands. Theoretically, absorptions bands at 887 and 1376 cm-1 (EPDM) and 743 cm-1 (BR) would be the most appropriate analytical band for quantitative determination of each elastomer in the blend (Figure 1). The band intensity increases as the elastomer content increases, especially for the band at 887 cm-1 of vinylidene (EPDM), indicating that the system can be analyzed quantitatively by IR, as it obeys the Lambert-Beer law (Smith 1979SMITH AL. 1979. Applied Infrared Spectroscopy. J Wiley & Sons. New York, 314 p.),

Figure 1
FT-IR transmission spectra of pyrolyzed EPDM/BR sample overlayed with the EPDM and BR standard elastomers spectra, under the same conditions (EPDM-E; BR- B).
Table II
EPDM and BR bands assigned to its functional groups and vibrational modes.

The band intensity ratio (A887/A743) does not present overlapping bands, so it was analyzed first. Table III indicates FT-IR results (A887/A743) for the calibration curve and the assessment of this methodology. It displays EPDM/BR content and calculated errors for the FT-IR/Transmission/Bunsen burner pyrolysis methodology.

Table III
FT-IR/transmission/Bunsen burner pyrolysis results (A887/A743) and errors related to the EPDM/BR blend quantification.

A methodology error of 9.04 % (Table III) is high in comparison to the equipment precision limit ≤ 2 % (variation of the band intensity measure) (Horák & Vítek 1978HORÁK M & VÍTEK A. 1978. Interpretation and processing of vibrational spectra. New York: Wiley, 352 p.). However, the equipment precision limit is obtained under conditions of ideal thickness control, such as transmission/solution/cell with spacer. This higher error value of approximately 9 % may be due to the 743 cm-1 band weak intensity, which makes measuring BR contents difficult, especially for lower contents of this elastomer. Nevertheless, this band was evaluated because it does not overlap with the EPDM bands.

Figure 2 shows the FT-MIR/transmission calibration curve (A887/A743) for EPDM and BR contents. From the calibration curve taken by FT-IR analysis, the following relationship is proposed (Eq. 4).

Figure 2
FT-MIR/transmission calibration curve (A887/A743) versus [EPDM]/[BR].
y = 7.4221 x + 1.8796 (4)

where y is the absorbance median value of the band intensity ratio A887/A743, and x is the relative content [EPDM]/[BR].

A good data correlation (R= 0.995) was observed, while about 98% (R2) of the obtained data are explained by this methodology.

Using band intensity ratio versus relative content for calibration curves is good practice to improve precision and to avoid errors due to film thickness variation and to the optical path. It can benefit in transmission and reflection determinations (Ferreira et al. 2018FERREIRA AC, DINIZ MF & MATTOS EC. 2018. FT-IR methodology (transmission and UATR) to quantify automotive systems. Polímeros 28: 6-14., 2020, Mello et al. 2018MELLO TSD, DINIZ MFD & DUTRA RCL. 2018. UATR and NIRA evaluation in the quantification of ATBC in NC blends. Polimeros 28: 239-245., Gedeon & Ngyuen 1985GEDEON BJ & NGYUEN RH. 1985. Computerization of ASTM D 3677 – Rubber Identification by Infrared Spectrophotometry. Paper presented at: Meeting of Rubber Division, ACS Cleveland, USA, p. 1-12.).

The band intensity ratio A1376/A743 is also a pair of bands that does not show overlapping, so it was analyzed in sequence. FT-IR results (A1376/A743) were used for the calibration curve for the EPDM/BR determination, as well as the errors involved in the FT-IR/transmission/Bunsen burner pyrolysis methodology.

Calculations similar to those already shown in Table III were made and the methodology error of 8.06 % was observed using this band intensity ratio (A1376/A743). It can also be considered high if compared to the equipment precision limit (band intensity measure variation) ≤ 2% (Horák & Vítek 1978HORÁK M & VÍTEK A. 1978. Interpretation and processing of vibrational spectra. New York: Wiley, 352 p.). It was employed as analogous to the band A887/A743, for the reasons already exposed.

Figure 3 illustrates FT-MIR/transmission calibration curve (A1376/A743) for EPDM and BR contents determination. From the calibration curve taken by FT-IR analysis, the following relationship is proposed (Eq. 5).

Figure 3
FT-MIR/Transmission calibration curve (A1376/A743) versus [EPDM/BR].
y = 9.2055 x + 5.6622 (5)

where y is the absorbance median value of the band intensity ratio A1376/A743, and x is the relative concentration [EPDM]/[BR].

It was detected a good data correlation (R=0.996), and about 99% (R2) of the obtained data are explained by this methodology.

Band intensity ratios including BR with overlapping EPDM bands were also evaluated, using the same methodologies of error calculation and calibration curve employed for non-overlapping bands.

Table IV reunite all data for the best band intensity ratio evaluation, considering calibration curve linearity (R), data explained by the methodology (R2), and methodology error (%). According to Table IV, in terms of linearity and results in percentage explained by the developed methodology, the band intensity ratios A1376/A743 and A887/A743 are the most suitable for determining EPDM/BR contents. Regarding the methodology error, the band at A887/A909 is the most suitable. However, at 909 cm-1, it can be observed an overlapping with the EPDM characteristic band.

Table IV
FT-IR/transmission/Bunsen burner pyrolysis data assessment, using different bands intensity ratio for EPDM and BR contents determination.

Results show that intensity ratio A1376/A743 and A887/A743 are the most suitable for determination of EPDM/BR contents, considering the FT-IR transmission/pyrolysis data analysis, linearity, percentage of results explained by the methodology, and the circumstance of non-overlapping bands. The low intensity band at 743 cm-1 interfere with measuring BR content, especially low contents (10-20%), which may indicate a limit of quantification. Although the methodological error is set between 8 to 9%, it is acceptable with the analysis conditions.

EPDM/BR - FT-IR/UATR/Bunsen burner pyrolysis analysis

Considering that this study investigates non-overlapping bands and that the band intensity ratio A887/A743 shows good results for the pyrolysis/transmission mode, the UATR/pyrolysis in a Bunsen burner methodology was tested. Figure 4 shows results plotted in a calibration curve. It was not possible to measure the band at 743 cm-1 of the sample with 10% BR, which indicates a limit of quantification for this BR content by this methodology. This may be due to differences in characteristics of reflection and transmission methodologies, because there is optical path variation in the first, and stronger bands in transmission spectra appear weaker in the reflection spectra (Magalhães et al. 2020MAGALHÃES RF, BARROS AH, TAKEMATSU MM, SANCHES NB, QUAGLIANO JCA & DUTRA RCL. 2020. FT-IR surface analysis of poly [(4-hydroxybenzoic)-ran-(2-hydroxy-6-naphthoic acid)] fiber – A short review. Polym Test 90: 1-7., Ferrão 2001FERRÃO MF. 2001. Técnicas de Reflexão no Infravermelho Aplicadas na Análise de Alimentos. Tecno-Logica 5: 65-85.).

Figure 4
FT-MIR/UATR/Bunsen burner pyrolysis calibration curve (A887/A743) versus [EPDM]/[BR].

In order to determinate the EPDM and BR contents by FT-MIR/UATR/Bunsen burner pyrolysis, (Eq.6) is proposed based in the calibration curve plotted in Figure 4.

y = 23.024 x + 1.9541 (6)

where y is the absorbance median value of the band intensity ratio A887/A743, and x is the relative content [EPDM]/[BR].

Although UATR/Bunsen burner pyrolysis methodology responded for four samples, indicating a limit of quantification for BR contents lower that 30 phr, a good data correlation was observed (R = 0.995). Approximately 99% (R2) of the data was explained by this methodology. Thus, there is a tendency to linearity and it meets the Lambert-Beer law in this detection limit. The methodology error was around 13% and this high value can be assigned to the difficulty of the UATR in measuring the band in 743 cm-1. This band intensity is weaker than in the transmission/Bunsen burner pyrolysis methodology due to the technical characteristics (Magalhães et al. 2020MAGALHÃES RF, BARROS AH, TAKEMATSU MM, SANCHES NB, QUAGLIANO JCA & DUTRA RCL. 2020. FT-IR surface analysis of poly [(4-hydroxybenzoic)-ran-(2-hydroxy-6-naphthoic acid)] fiber – A short review. Polym Test 90: 1-7., Ferrão 2001FERRÃO MF. 2001. Técnicas de Reflexão no Infravermelho Aplicadas na Análise de Alimentos. Tecno-Logica 5: 65-85.).

EPDM/BR - FT-IR/NIRA/Bunsen burner pyrolysis analysis

Although the NIRA spectra of EPDM and BR are similar, probably due to the absorptions of the C=C groups present in BR and in the dienic part of EPDM, the analytical bands of each elastomer were chosen through the evaluation of their peak table, by comparing wavenumbers that are on one and not on the other spectrum, to avoid bands that overlap. The EDPM and BR spectra were evaluated, also, in relation to the blend spectra, and the variation in the intensity of the bands was observed as the variation in the content of the elastomers. Thus, the A5690/A4600 band intensity ratio was chosen because the bands absorb at wavenumbers well apart, and because they have intensities that are possibly adequate for the blend elastomers determination.

The assignment of the characteristic NIRA absorptions of EPDM and BR in this study were: the band at 5690 cm-1 (EPDM) can be associated with the C=C bands second overtone, between 900 and 1000 cm-1. The band at 4600 cm-1 (BR) is the combination of a region and can probably be assigned to the C=C and CH groups at 1000, 900 and 3100 cm-1 (Goddu 1960GODDU RF. 1960. In: Reilly CN (Ed), Near-Infrared spectrophotometry. Advances in analytical chemistry and instrumentation New York, USA: Interscience, p. 347-425.).

It was not possible to measure the band at 4600 cm-1, characteristic of BR, in the EPDM90/BR10 sample due to its low intensity. Therefore, there must be a detection or quantification limit for the NIRA methodology in the analysis conditions, i.e, the analysis of the Bunsen burner pyrolysate and the use of the A5690/A4600 band intensity ratio. Consequently, the maximum content that can be measured by NIRA analysis with these conditions is 30 phr of BR, caused by the low intensity of the BR characteristic band.

The error around 4% for the NIRA/Bunsen burner pyrolysis A5690/A4600 methodology can be considered satisfactory based on the analysis conditions. The conditions are in the NIR region, with samples prepared by Bunsen burner pyrolysis without temperature control. If the sample were analyzed as received, it could provide bands with even lower intensity. However, the NIRA methodology transflectance mode, error (4%), is in accordance with what is mentioned in the literature for NIR analysis by transmission (4%) (Carvalho et al. 2021CARVALHO TA, GAMA AC, MAGALHÃES RF, DINIZ MF, SANCHES NB & DUTRA RCL. 2021. Determination of nitrogen and acrylic / styrene components in nitrocellulose systems by UATR and NIRA infrared techniques. Polym Test 93: 106962., Vogelsanger et al. 2014VOGELSANGER B, MULLER M & TRENKA E. 2014. Applications of NIR spectroscopy for fast quantitative analysis in the explosives industry. [S. l.]: John Morris Group.Retrieved from:https://www.johnmorrisgroup.com/Content/Attachments/150551/66_11595049_NIR_Spectroscopy_en_a_v3_rgb_1.pdf. accessed July. 07 2021.
https://www.johnmorrisgroup.com/Content/...
).

This NIRA methodology error cannot be compared to the equipment accuracy limit (≤ 2%), because this value is only to be considered as a reference (Horák & Vítek 1978HORÁK M & VÍTEK A. 1978. Interpretation and processing of vibrational spectra. New York: Wiley, 352 p.). The reference value can be easily reached by applying thickness control under ideal conditions. For example, investigating a liquid by transmission in the MIR region using a sealed cell with a spacer (Smith 1979SMITH AL. 1979. Applied Infrared Spectroscopy. J Wiley & Sons. New York, 314 p.).

Figure 5 displays the NIRA/Bunsen burner pyrolysis calibration curve, with the band intensity ratio A5690/A4600 median values versus EPDM/BR relative content.

Figure 5
NIRA/Bunsen burner pyrolysis (A5690/A4600) calibration curve versus [EPDM]/[BR].

From the calibration curve shown in Figure 5, is proposed a linear equation (Eq. 7).

y = 2.1177 x + 5.5931 (7)

where y is the A5690/A4600 median value, and x is the relative content [EPDM]/[BR].

Although the NIRA/Bunsen burner pyrolysis methodology only responded to four samples, a good data correlation was observed (R = 0.97), while about 94% (R2) of the obtained data can be explained by this methodology. These values associated with the NIRA/pyrolysis/A5690/A4600 developed methodology error, around 4%, and the limit of quantification demonstrate that it can be used for EPDM/BR contents determination, for values greater than 30 phr of BR.

FT-MIR/transmission and FT-MIR/UATR Bunsen burner pyrolysis methodology effectiveness

Since the band intensity ratio A1376/A743 and A887/A743 revealed similar results, the band intensity ratio A887/A743 was chosen for the methodology effectiveness, as it involves the vinylidene group. This group is more characteristic of EPDM than that of 1376 cm-1, which, despite being a band attributed to this structural unit of the elastomer, is associated with the methyl group (Rigoli et al. 2017RIGOLI PS, DINIZ MF, MATTOS EC & DUTRA RCL. 2017. Análise FT-IR do dieno DCPD em EPDM. Paper presented at: IX Encontro de Materiais e Química. Rio de Janeiro, RJ; Nov 22-23 2017.) and can cause overlapping of bands.

Therefore, in order to verify the efficiency of the developed methodology using FT-IR/transmission/Bunsen burner pyrolysis, two EPDM/BR samples with nominal relative content (30/70) and (10/90), coded, respectively, as samples A and B, were analyzed under the same conditions used to plot the A887/A743 band calibration curve. In addition, to evaluate the efficiency of the methodology developed by FT-IR/UATR/Bunsen burner pyrolysis, the EPDM/BR sample with nominal relative content (10/90), coded as sample B, was also analyzed. The analysis followed the same conditions as those used to draw the calibration curve for the A887/A743 band. Table V data assessment reflects that good results were achieved applying (Eq. 4, Eq 6 and Eq.8), since it was considered the relative content in the calibration curve.

Table V
FT-IR/transmission and FT-IR/UATR Bunsen burner pyrolysis data assessment of EPDM/BR test samples using the A887/A743 band intensity ratio curve.
[ EPDM ] + [ BR ] = 100 (8)

Where [EPDM] is the EPDM content and [BR] is the BR content.

Table V shows that values are close to the nominal, especially for higher BR contents, with a relative error between 3-9%.

The sample with the higher BR content (Sample B) provided the best result, which is due probably to the methodology (transmission or UATR) being more suitable for measuring higher contents of this elastomer. The weak band at 743 cm-1 results in even lower absorptions when measuring samples with little rubber content, which could provide greater error. On the other hand, it can achieve an accurate determination of low EPDM contents. Therefore, this dataset can be useful for different applications.

The values obtained for the EPDM and BR contents, in sample A, are in the expected magnitude range, being considered acceptable at industries for the quality control of rubber blend. The methodology error, in the technological aspect, can be higher than the quantitative IR analysis reference (Horák & Vítek 1978HORÁK M & VÍTEK A. 1978. Interpretation and processing of vibrational spectra. New York: Wiley, 352 p.), under ideal conditions (≤ 2%), because it is only restricted to one specification range for the material acceptance (Mello et al. 2018MELLO TSD, DINIZ MFD & DUTRA RCL. 2018. UATR and NIRA evaluation in the quantification of ATBC in NC blends. Polimeros 28: 239-245.).

It can be concluded that the calibration curve that comprises the A887/A743 band, without EPDM/BR band overlapping, shows the most suitable results for the determination of EPDM/BR content, even with the error between 3-9% (due to BR band low intensity, making it difficult to measure with greater precision).

In an attempt to find greater precision in the EPDM and BR quantification, the NIRA analysis was evaluated. Samples were also pyrolysed in a Bunsen burner.

FT-MIR (transmission), reflection (UATR) and transflectance (NIRA) comparison data

Figure 6 shows the comparison of absorbance results for the different methodologies.

Figure 6
Comparison of methodologies: (a) A887/A743 MIR transmission versus A887/A743 MIR UATR. (b) A887/A743 MIR transmission versus A5690/A4600 NIRA. (c) A887/A743 MIR UATR versus A5690/A4600 NIRA.

Figure 6a shows linearity (R = 0.99) and the explained data percentage (R2 = 98%) demonstrate a good agreement between MIR (transmission) and MIR (reflection-UATR) absorbance values. This means that the methodologies with different characteristics (Ferrão 2001FERRÃO MF. 2001. Técnicas de Reflexão no Infravermelho Aplicadas na Análise de Alimentos. Tecno-Logica 5: 65-85.) provide similar EPDM and BR results. Consequently, the UATR methodology can be used to determine these elastomer’s levels, respecting their detection limit, as mentioned previously. Figure 6b and Figure 6c results, respectively, (R = 0.93; R2 = 86%) and (R = 0.97; R2 = 94%), also showed good uniformity.

Therefore, the three methodologies (transmission, reflection, and transflectance) are able to evaluate the EPDM/BR content. By transmission, linearity values and explained data are more precise. It holds the advantage of not having a limit of quantification to determine low BR contents, which would be suitable for the aerospace industry, where a low content of another elastomer in EPDM could modify its thermal protection properties.

CONCLUSIONS

For the determination of EPDM/BR contents using non-overlapping bands, by FT-IR transmission, reflection (UATR) and transflectance (NIRA), the criteria selected to choose the appropriate methodology included the calibration curve (R) linearity, the data percentage explained by the methodology (R2), the methodology error (precision) and the detection limit.

In terms of R (linearity) and R2 (the explained data percentage), transmission and reflection methodologies results showed good agreement. Regarding the methodology error, the one related to NIRA data shows the best value; however, reflection (UATR) and transflectance (NIRA) demonstrated a limit of quantification for values smaller than 30 phr of BR. Consequently, the most suitable methodology for the EPDM and BR determination, in a binary blend with no overlapping bands, is the transmission/pyrolysis (A887/A743).

Given that pyrolysis was applied as the sample preparation method for the three methodologies, the time of analysis did not influence in the choice of the most suitable methodology for the determination.

ACKNOWLEDGMENTS

The authors disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This work was supported, in part, by the Coordenação de Aperfeiçoamento de Pessoal de Nível Superior - Brasil (CAPES) - Finance Code 001 and by the Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPQ). The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

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Publication Dates

  • Publication in this collection
    08 May 2022
  • Date of issue
    2023

History

  • Received
    2 Apr 2022
  • Accepted
    17 Oct 2022
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