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Catalytic properties of amylases produced by Cunninghamella echinulata and Rhizopus microsporus

Abstract

The present work aimed to characterize and compare the catalytic properties of amylases from Cunninghamella echinulata and Rhizopus microsporus. The highest production of amylase by C. echinulata, 234.94 U g-1 of dry substrate (or 23.49 U mL-1), was obtained using wheat bran as a substrate, with 50–55% initial moisture and kept at 28 °C for 48 h. The highest production of amylases by R. microsporus, 224.85 U g-1 of dry substrate (or 22.48 U mL-1), was obtained cultivating wheat bran with 65% initial moisture at 45 °C for 24 h. The optimal activity of the amylases was observed at pH 5.0 at 60 °C for C. echinulata enzymes and at pH 4.5 at 65 °C for R. microsporus. The amylases produced by C. echinulata were stable at pH 4.0–8.0, while the R. microsporus enzymes were stable at pH 4.0–10.0. The amylases produced by C. echinulata remained stable for 1 h at 50 °C and the R. microsporus amylases maintained catalytic activity for 1 h at 55 °C. The enzymatic extracts of both fungi hydrolyzed starches from different plant sources and showed potential for liquefaction of starch, however the amylolytic complex of C. echinulata exhibited greater saccharifying potential.

Key words
agro-industrial residues; amylase production; amylolytic enzymes; solid-state cultivation

INTRODUCTION

Amylases comprise an important class of enzymes with numerous industrial applications and represent 25% of the world enzyme market (Paul et al. 2021PAUL JS, GUPTA N, BELIYA E, TIWARI S & JADHAV SK. 2021. Aspects and recent trends in microbial α-amylase: a review. Appl Biochem Biotechnol 193: 2649-2698.), thereby highlighting the use of these enzymes in the production of food (syrups and bread), detergents, papers, fabrics and biofuels (Defaei et al. 2018DEFAEI M, TAHERI-KAFRANI A, MIROLIAEI M & YAGHMAEI P. 2018. Improvement of stability and reusability of α-amylase immobilized on naringin functionalized magnetic nanoparticles: A robust nanobiocatalyst. Int J Biol Macromol 113: 354-360., Al-Dhabi et al. 2020AL-DHABI NA, ESMAIL GA, GHILAN AKM, ARASU MV, DURAIPANDIYAN V & PONMURUGAN K. 2020. Isolation and purification of starch hydrolysing amylase from Streptomyces sp. Al-Dhabi-46 obtained from the Jazan region of Saudi Arabia with industrial applications. J King Saud Univ Sci 32(1): 1226-1232., Farooq et al. 2021FAROOQ MA, ALI S, HASSAN A, TAHIR AM, MUMTAZ S & MUMTAZ S. 2021. Biosynthesis and industrial applications of α-amylase: a review. Arch Microbiol 203: 1281-1292.). According to the action mechanism, amylases can be classified into four distinct groups: endoamylases, exoamylases, debranching and transferases (Chilakamarry et al. 2021CHILAKAMARRY CR, SAKINAH AM, ZULARISAM AW, PANDEY A & VO DVN. 2021. Technological perspectives for utilization of waste glycerol for the production of biofuels: a review. Environ Technol Innov 24: 101902.). The first two groups are widely employed in industrial processes, especially α-amylases and glucoamylases.

α-Amylases (E.C. 3.2.1.1) hydrolyze α-1,4 glycosidic bonds inside the starch molecule (endoamylases) and produce linear and branched oligosaccharides as end-product (Farooq et al. 2021FAROOQ MA, ALI S, HASSAN A, TAHIR AM, MUMTAZ S & MUMTAZ S. 2021. Biosynthesis and industrial applications of α-amylase: a review. Arch Microbiol 203: 1281-1292.). Glucoamylases (EC 3.2.1.3) hydrolyze α-1,4 and α-1,6 linkages, from the non-reducing ends of the starch molecule (exoamylases), and produce β-glucose units as end-product (Karim & Tasnim 2018KARIM KMR & TASNIM T. 2018. Fungal glucoamylase production and characterization: a review. Biores Com 4: 591-605.). These enzymes are used in the liquefaction and saccharification of starch, to the glucose syrup and biofuels production (Lincoln et al. 2018LINCOLN L, MORE VS & MORE SS. 2018. Purification and biochemical characterization of extracellular glucoamylase from Paenibacillus amylolyticus strain. J Basic Microbiol 2019: 1-10.).

The production of industrial enzymes from microbiological cultures is justified owing to the reduction of the final cost of the biocatalyst of interest and large-scale production capacity, in addition to the wide microbial metabolic diversity, which makes it possible to yield enzymes with different characteristics. Over the past 20 years, solid-state cultivation (SSC) has been used by many researchers and become credible on the part of industrial corporations because it features certain advantages compared to the submerged cultivation process, many of which are related to the morphological and physiological aspects of filamentous fungi, considering that this group of microorganisms are the most adapted to SSC processes (Garcia et al. 2015GARCIA NFL, SANTOS RFS, GONÇALVES FA, PAZ MF, FONSECA GG & LEITE RSR. 2015. Production of β-glucosidase on solid-state fermentation by Lichtheimia ramosa in agroindustrial residues: characterization and catalytic properties of the enzymatic extract. Electron J Biotechnol 18: 314-319., Soccol et al. 2017SOCCOL CR, COSTA ESF, LETTI LAJ, KARP SG, WOICIECHOWSKI AL & VANDENBERGHE LPS. 2017. Recent development sand innovations in solid state fermentation. Biotechnol Bioprocess Eng 1: 52-71.).

Enzymes produced by different microorganisms have varying biochemical characteristics. In general, they are differentiated according to their catalytic function and structural stability at pH and temperature, determining factors for the industrial use of these biocatalysts in multiple processes (Singh et al. 2016SINGH R, KUMAR M, MITTAL A & MEHTA PK. 2016. Microbial enzymes: industrial progress in 21st century. 3 Biotech 6: 1-15.).

Given the few studies using the filamentous fungus Cunninghamella echinulata for the production of amylolytic enzymes, the present work describes a new microbial source to amylases production and details its catalytic properties. The study also compares the properties of this new biocatalyst to amylases produced by Rhizopus microsporus, fungal species with recognized potential to amylolytic enzymes production (Escaramboni et al. 2018ESCARAMBONI B, NÚÑEZ EGF, CARVALHO AFA & DE OLIVA NETO P. 2018. Ethanol biosynthesis by fast hydrolysis of cassava bagasse using fungal amylases produced in optimized conditions. Ind Crops Prod 112: 368-377., Ranke et al. 2020RANKE FFB, SHINYA TY, FIGUEIREDO FC, NÚÑEZ EGF, CABRAL H & OLIVA-NETO P. 2020. Ethanol from rice byproduct using amylases secreted by Rhizopus microsporus var. oligosporus. Enzyme partial purification and characterization. J Environ Manage 266: 110591.).

MATERIALS AND METHODS

Microorganisms

The filamentous mesophilic fungus, Cunninghamella echinulata was isolated from soil samples collected in Serra da Bodoquena, deciduous seasonal forest vegetation - Atlantic Forest, in the municipality of Bodoquena-MS, and the thermophilic filamentous fungus, Rhizopus microsporus was isolated from decomposing Cerrado fruits from the region of Dourados-MS. The lineages were identified by Micoteca URM at the Universidade Federal de Pernambuco (UFPE). The microorganisms were kept on Sabouraud dextrose agar at 4 °C.

Inoculum

The microorganisms were grown in 250 mL Erlenmeyer flasks containing 40 mL of the Sabouraud dextrose agar slants, maintained for 48 h at 28 °C and 45 °C for C. echinulata and R. microsporus, respectively. The suspension of the microorganisms was obtained by gently scraping the surface of the culture medium using 25 mL of nutrient solution (0.1% ammonium sulfate, 0.1% magnesium sulfate heptahydrate, and 0.1% ammonium nitrate, m/v). The inoculation of fungi on the substrates (agro-industrial residues) was performed by transferring 5 mL of this suspension (105 spores/g of dry substrate) (Garcia et al. 2018GARCIA NFL, SANTOS FRS, BOCCHINI DA, PAZ MF, FONSECA GG & LEITE RSR. 2018. Catalytic properties of cellulases and hemicellulases produced by Lichtheimia ramosa: potential for sugarcane bagasse saccharification. Ind Crop Prod 122: 49-56.).

Production of amylases by SSC

Microbial cultivation occurred in 250 mL Erlenmeyer flasks with 5 g of agro-industrial residues (corn straw, corn cob, rice peel, soybean meal, sugarcane bagasse, and wheat bran) featuring 70% moisture (moistened with nutrient solution described for the previous item), maintained for 48 h at 28 °C and 45 °C, respectively, for C. echinulata and R. microsporus. The substrates were properly washed with distilled water and then dried in oven at 50 °C for 48 h. The material was next sterilized at 121 °C for 20 min. The substrate used in the crops that resulted in the greatest production of amylase by the fungi was selected for the evaluation of other cultivation parameters, such as: initial moisture (50–80%) and cultivation time (24–96 h), being the adopted optimum condition of each experiment in subsequent assays (Costa et al. 2019COSTA AC, CAVALHEIRO GF, PAZ MF, VIEIRA ERQ, FONSECA GG, GANDRA J, GOES RHTB & LEITE RSR. 2019. Catalytic properties of xylanases produced by Trichoderma piluliferum and Trichoderma viride and their application as additives in bovine feeding. Biocatal Agric Biotechnol 19: 1-8.).

Extraction of the enzyme

For the extraction of the enzymes, 50 mL of distilled water was added to the cultivation. The flasks were kept under agitation for 1 h at 100 rpm. Subsequently, all content was filtered through synthetic fabric (nylon) and centrifuged at 1500 × g for 5 min at 10 °C. The supernatant was used as the enzyme extract and used in subsequent assays (Garcia et al. 2018GARCIA NFL, SANTOS FRS, BOCCHINI DA, PAZ MF, FONSECA GG & LEITE RSR. 2018. Catalytic properties of cellulases and hemicellulases produced by Lichtheimia ramosa: potential for sugarcane bagasse saccharification. Ind Crop Prod 122: 49-56.).

Determination of amylase activity

Amylase activity was determined by adding 0.1 mL of enzyme extract in 0.9 mL of 0.1 M sodium acetate buffer, pH 4.5 containing 1% corn starch. After 10 min at 50 °C, the reaction was stopped with 1 mL of 3,5-dinitrosalicylic acid (DNS). The control tubes contained the same composition as the enzymatic reaction tubes, but the enzymatic extract was later added to the DNS, to prevent the enzyme activity. The tube used to reset the equipment (white tube) consisted of 1 mL of distilled water and 1 mL of DNS. The samples were boiled for 10 min and then cooled in an ice bath. After adding 8 mL distilled water, the amount of product released was determined using a spectrophotometer at 540 nm (Miller 1959MILLER GL. 1959. Use of dinitrosalicylic reagent for determination of reducing sugar. Anal Chem 31: 426-428.). A unit of enzymatic activity was defined as the amount of enzyme required to release 1 µmol of product per minute of reaction.

Effect of pH and temperature on enzyme activity

The optimum pH of the enzymes was determined by measuring the enzymatic activity in McIlvaine buffer solution, ranging from pH 3.0–8.0, at 50 °C. The optimum temperature was determined by dosage of the enzymatic activity under different temperature conditions (30–85 °C) in the respective optimum pH of each enzyme. The stability of enzymes at pH was evaluated by incubating them for 24 h at 25 °C at different pH values; the buffers used were McIlvaine (pH 3.0–8.0), 0.1 M Tris-HCl (pH 8.0–8.5) and 0.1 M Glycine-NaOH (pH 8.5–11). Enzymatic thermostability was assessed by incubating the enzymes for 1 h in different temperature ranges (30–75 °C). Residual activities (%) were determined under the optimum pH and temperature conditions for each enzyme, the highest catalytic activity obtained in these assays were adopted as 100%, and the other values were calculated proportionally (Oliveira et al. 2015OLIVEIRA APA, SILVESTRE MA, ALVES-PRADO HF, RODRIGUES A, PAZ MF, FONSECA GG & LEITE RSR. 2015. Bioprospecting of yeasts for amylase production in solid state fermentation and evaluation of the catalytic properties of enzymatic extracts. Afr J Biotechnol 14: 1215-1223.). To determine the half-life (t1/2) of the enzymes, the enzymatic extracts were incubated at 55 °C in 0.1 M sodium acetate buffer at the respective optimum pH for each enzyme. Samples were removed at different incubation times and the residual catalytic activity was quantified under the optimum conditions for each enzyme (Morais et al. 2018MORAIS TP, BARBOSA PMG, GARCIA NFL, GARZON NGR, FONSECA GG, PAZ MF, CABRAL H & LEITE RSR. 2018. Catalytic and thermodynamic properties of β-glucosidases produced by Lichtheimia corymbifera and Byssochlamys spectabilis. Prep Biochem Biotechnol 48: 777-786.). The half-life (t1/2) of the enzymes was defined as the time during which the residual activity of the enzyme was 50% of the original activity following thermal treatment (Tomazic & Klibanov 1988TOMAZIC SJ & KLIBANOV AM. 1988. Mechanisms of irreversible thermal inactivation of Bacillus alpha-amylases. J Biol Chem 263: 3086-3091.).

Effect of ethanol on enzyme activity

Enzyme activity was quantified with the addition of ethanol towards different final concentrations (0–30%) in the reaction solution. The assays were carried out in 0.1 M sodium acetate buffer under the optimum pH and temperature conditions for each enzyme. The values were expressed in residual activity (%), the assays performed without ethanol were considered controls (100% activity) and the other values were calculated proportionally (Oliveira et al. 2016OLIVEIRA APA, SILVESTRE MA, GARCIA NFL, ALVES-PRADO HF, RODRIGUES A, PAZ MF, FONSECA GG & LEITE RSR. 2016. Production and catalytic properties of amylases from Lichtheimia ramosa and Thermoascus aurantiacus by solid-state fermentation. Sci World J 2016: 1-10.).

Evaluation of the catalytic potential for starches from different sources

The enzymatic extracts were evaluated for the potential to hydrolyze starches from different plant sources. The enzymatic assays were performed using starch (1%) from several sources, including: potato, corn, cassava, rice, wheat, and oat. The reactions were carried out at the optimum pH and temperature values for each enzyme (Cavalheiro et al. 2017CAVALHEIRO GF, SANGUINE IS, SANTOS FRS, COSTA AC, FERNANDES M, PAZ MF, FONSECA GG & LEITE RSR. 2017. Catalytic properties of amylolytic enzymes produced by Gongronella butleri using agroindustrial residues on solid-state fermentation. BioMed Res Int 2017: 1-8.). The amount of reducing sugar released was quantified by the DNS method (Miller 1959MILLER GL. 1959. Use of dinitrosalicylic reagent for determination of reducing sugar. Anal Chem 31: 426-428.).

Dextrinizing potential of enzymatic extracts

Dextrinizing activity was conducted using the iodometric method described by Fuwa (1954)FUWA H. 1954. A new method for microdetermination of amylase activity by the use of amylose as the substrate. J Biochem 41: 583-603. and Pongsawadi & Yagisawa (1987)PONGSAWADI P & YAGISAWA M. 1987. Screening and indentification of a cyclomaltodextrin glucanotransferase-producing bacteria. J Ferment Technol 65: 463-467.. The reaction mixture was composed of 0.1 mL of enzyme added to 0.3 mL of sodium acetate buffer solution containing 1% starch. After 10 min, the reaction was stopped by adding 4 mL of 0.2 M HCl. Subsequently, 0.5 mL of iodine reagent and 10 mL of distilled water were added. The absorbance was quantified at 700 nm. The assays were carried out under the optimum pH and temperature conditions for each enzyme. One unit of activity was defined as the amount of enzyme needed to reduce the intensity of the blue color of the iodine-starch complex by 10% per minute of reaction.

Saccharifying potential of enzyme extracts

Saccharifying activity was carried out using the glucose-oxidase/peroxidase method described by Bergmeyer & Bernt (1974)BERGMEYER HU & BERNT E. 1974. Methods of Enzymatic Analysis. New York: Academic Press, p. 1205-1215.. The reaction mixture was composed of 0.1 mL of enzyme added to 0.9 mL of 0.1 M sodium acetate buffer solution containing 0.5% starch. After 10 min, the reaction was stopped in an ice bath. The assays were conducted under the optimum pH and temperature conditions of each enzyme. The glucose released was quantified with the colorimetric enzyme kit (Glucose-PP Analisa). The absorbance was quantified at 505 nm. A unit of enzyme activity was defined as the amount of enzyme required to release 1 μmol of glucose per minute of reaction.

Statistical analysis

All experiments were performed in triplicate and the results are presented as the average of three independent assays. The statistical analysis of the data included a unidirectional analysis of variance (ANOVA) followed by Tukey’s test with a 5% significance level.

RESULTS AND DISCUSSION

SSC amylase production

The highest production of amylase by the microorganisms assessed in this study was obtained on wheat bran, 157.66 and 144.80 U g-1 of dry substrate for C. echinulata and R. microsporus, respectively (Table I). Several studies have pointed out wheat bran as an excellent substrate for the cultivation of filamentous fungi for the production of industrial enzymes (Kumar et al. 2018KUMAR BA, AMIT K, ALOK K & DHARM D. 2018. Wheat bran fermentation for the production of cellulase and xylanase by Aspergillus niger NFCCI 4113. Res J Biotechnol 13: 11-18., Costa et al. 2019COSTA AC, CAVALHEIRO GF, PAZ MF, VIEIRA ERQ, FONSECA GG, GANDRA J, GOES RHTB & LEITE RSR. 2019. Catalytic properties of xylanases produced by Trichoderma piluliferum and Trichoderma viride and their application as additives in bovine feeding. Biocatal Agric Biotechnol 19: 1-8., Garbin et al. 2021GARBIN AP, GARCIA NFL, CAVALHEIRO GF, SILVESTRE MA, RODRIGUES A, PAZ MF, FONSECA GG & LEITE RSR. 2021. β-glucosidase from thermophilic fungus Thermoascus crustaceus: production and industrial potential. An Acad Bras Cienc 93: e20191349., Sanguine et al. 2022SANGUINE IS, CAVALHEIRO GF, GARCIA NFL, SANTOS MV, GANDRA JR, GOES RHTB, PAZ MF, FONSECA GG & LEITE RSR. 2022. Xylanases of Trichoderma koningii and Trichoderma pseudokoningii: production, characterization and application as additives in the digestibility of forage for cattle. Biocatal Agric Biotechnol 44: 102482.).

Table I
Production of amylases by fungi C. echinulata and R. microsporus in agro-industrial residues, maintained for 96 h at 28 °C and 45 °C, respectively, containing 70% of initial moisture.

The composition of wheat bran comprises approximately 13–18% protein, 3.5% fat and 56% carbohydrates (Apprich et al. 2014APPRICH S, TIRPANALAN Ö, HELL J, REISINGER M, BÖHMDORFER S, SIEBENHANDL-EHN S, NOVALIN S & KNEIFEL W. 2014. Wheat bran-based biorefinery 2: valorisation of products. Food Sci Technol 56: 222-231.). Zimbardi et al. (2013)ZIMBARDI AL, SEHN C, MELEIRO LM, SOUZA FHM, MASUI DC, NOZAWA MSF, GUIMARÃES LHS, JORGE JA & FURRIEL RPM. 2013. Optimization of β-glucosidase, β-xylasidase and xylanase production by Colletotrichum graminicola under solid-state fermentation and application in raw sugarcane trash saccharification. Int J Mol Sci 14: 2875-2902. pointed out that the use of wheat bran as a substrate can supplement the use of nitrogen sources and some minerals as it has a rich nutritional composition, containing B vitamins, proteins, carbohydrates, lipids and minerals.

Meijer et al. (2011)MEIJER M, HOUBRAKEN JAMP, DALHUIJSEN S, SAMSON RA & VRIES RP. 2011. Growth and hydrolase profiles can be used as characteristics to distinguish Aspergillus niger and other black aspergilli. Stud Mycol 69: 19-30. demonstrated the production of a wide variety of hydrolases by the microorganism, Aspergillus, using wheat bran as a substrate. Fernández Núñez et al. (2017)NÚÑEZ EGF, BARCHI AC, ITO S, ESCARAMBONI B, HERCULANO RD, MAYER CRM & NETO PO. 2017. Artificial intelligence approach for high level production of amylase using Rhizopus microsporus var. oligosporus and different agro-industrial wastes. J Chem Technol Biotechnol 92: 684-692. obtained higher amylase production, when they used wheat bran as a substrate for the SSC of the fungus Rhizopus miscrosporus var. oligosporus.

In view of the reports in the literature and the observation of the results obtained in the present study, wheat bran was adopted as a substrate for subsequent crops, considering that other cultivation parameters were also evaluated for optimization of amylase production by fungi C. echinulata and R. microsporus, such as moisture and cultivation time (Figure 1).

Figure 1
Production of amylases by SSC of fungi C. echinulata and R. microsporus in wheat bran at 28 °C and 45 °C, respectively. a) initial moisture of the substrate; b) cultivation time. a,b,c,d Different letters indicate a significant difference according to the Tukey test (p <0.05).

The highest production of amylase by the fungus, C. echinulata was obtained in cultures with initial moisture between 50–55% (179.61 U g-1 of substrate). Low moisture values ​​decrease the risk of bacterial contamination during the cultivation processes, which is an important characteristic of SSC (Soccol et al. 2017SOCCOL CR, COSTA ESF, LETTI LAJ, KARP SG, WOICIECHOWSKI AL & VANDENBERGHE LPS. 2017. Recent development sand innovations in solid state fermentation. Biotechnol Bioprocess Eng 1: 52-71., Garcia et al. 2018GARCIA NFL, SANTOS FRS, BOCCHINI DA, PAZ MF, FONSECA GG & LEITE RSR. 2018. Catalytic properties of cellulases and hemicellulases produced by Lichtheimia ramosa: potential for sugarcane bagasse saccharification. Ind Crop Prod 122: 49-56.). Different results were found for R. microsporus, with higher production of the enzyme observed in crops with 65% of initial moisture at 175.28 U g-1 of substrate (Figure 1a and b).

The moisture of the culture medium is one of the main factors that considerably influences the SSC process. The substrate must contain moisture that favors the solubilization of nutrients and the exchange of oxygen and carbon dioxide between the microorganism and the medium. Thus, high levels of moisture hinder gas exchange during the cultivation process and increase the risk of bacterial contamination, while on the other hand, the low moisture content reduces microbial metabolic activity, which results in a drop in growth speed and a decrease in the production of the enzyme of interest (Singhania et al. 2009SINGHANIA RR, PATEL AK, SOCCOL CR & PANDEY A. 2009. Recent advances in solid-state fermentation. Biochem Eng J 44: 13-18., Cavalheiro et al. 2017CAVALHEIRO GF, SANGUINE IS, SANTOS FRS, COSTA AC, FERNANDES M, PAZ MF, FONSECA GG & LEITE RSR. 2017. Catalytic properties of amylolytic enzymes produced by Gongronella butleri using agroindustrial residues on solid-state fermentation. BioMed Res Int 2017: 1-8.).

The highest production of amylase by the fungus C. echinulata (234.94 U g-1 of substrate) was observed between 48–72 h of culture, with no significant difference by statistical analysis. Thus, 48 ​​h was adopted as the optimum cultivation time for the production of the enzyme. The maximum production of amylase by the fungus, R. microsporus (224.85 U g-1 of substrate), was obtained in 24 h of culture (Figure 1b).

The values of amylase production between the two fungi were very similar. However, the reduced time of enzyme production by R. microsporus should be highlighted, reached in 24 h of cultivation. This becomes even more evident if the results were expressed in productivity, 4.89 U g-1 h-1 from C. echinulate and 9.36 U g-1 h-1 from R. microsporus.

The most suitable cultivation time for the production of amylases by the fungi, C. echinulata (48 h) and R. microsporus (24 h), is less than the time found by Mazumdar & Maumdar (2018)MAZUMDAR A & MAUMDAR H. 2018. Bio-processing of banana peel for alpha amylase production by Aspergillus oryzae employing solid state fermentation. The Clarion International Multidisciplinary Journal 7: 36-42. for the thermotolerant fungus, Aspergillus oryzae, which was 96 h of cultivation in banana peel as the substrate. The cultivation time obtained in the present study was shorter than that reported by Chaturvedi et al. (2018)CHATURVEDI S, KUMARI A, NAIN L & SUNIL K. 2018. Bioprospecting microbes for single cell oil production from starchy wastes. Prep Biochem Biotechnol 48: 296-302., with the yeast Saccharomyces pastorianus grown in Yeast Peptone Dextrose (YPD) medium, which showed greater production of amylase with 216 h of cultivation.

According to Santana et al. (2012)SANTANA RSM, GONÇALVES ZS & FRANCO M. 2012. Produção de amilase a partir da fermentação em estado sólido do farelo de cacau. Enciclopédia Biosfera 8: 1981-1987., the fungus, Aspergillus niger, featured the cultivation time of 24 h as the most suitable for the production of amylase by SSC in cocoa bran, a value similar to that obtained for R. microsporus. Previous work confirms the reduced cultivation time for the production of amylolytic enzymes by fungi of the genus Rhizopus. Ferreira et al. (2015)FERREIRA OM, MONTIJO MA, MARTINS ES & MUTTON MRJ. 2015. Production of α-amylase by solid state fermentation by Rhyzopus oryzae. Afr J Biotecnol 14: 622-628. reported the production of amylases at 63.5 U g-1 of substrate by the fungus, Rhizopus oryzae, with 24 h of SSC using wheat bran as a substrate. For the production of industrial enzymes, the shorter the microbial cultivation time, the greater the economic viability of the process owing to the lower energy demand, which considerably reduces the production cost of the biocatalyst of interest (Bernardes et al. 2014BERNARDES AV, MARTINS ES, MATA JF & EMERENCIANO O. 2014. Utilização de subprodutos agroindustriais para produção de α-amilase por Rhizomucor miehei. Revista Brasileira de Tecnologia Agroindustrial 8: 1439-1451.).

Data observed in the scientific literature show values ​​lower or close to those described in the present study, for the production of amylases by several fungal strains. However, productions greater than the ones obtained in this work were also described (Table II).

Table II
Production of amylases by different fungal strains in SSC.

After the adjustments made to the cultivation parameters, the production of amylase by C. echinulata in wheat bran increased from 157.66 to 234.39 U g-1 of substrate, which represents a gain of 48% with the production of this enzyme. The production of amylase by R. microsporus in wheat bran increased from 144.80 to 224.85 U g-1 of substrate, equivalent to a 55% increase in amylolytic activity (Table I and Figure 1b).

It is worth mentioning that the evaluation of the cultivation parameters allowed obtaining of enzymatic extracts with high amylolytic activity from crops in mediums of low commercial value (agro-industrial residues) with diminished growth time. The characteristics described contribute to the use of these biocatalysts in different industrial processes owing to the decrease in the production costs of the enzymes of interest.

Biochemical characterization of amylases produced

Effect of pH and temperature

Amylase from C. echinulata showed greater activity in the pH range 4.5–6.0 with an optimum pH of 5.0 (27.75 ± 0.23 U mL-1). The enzyme from R. microsporus showed optimal activity at pH 4.5 (26.15 ± 0.41 U mL-1; Figure 2a). The results indicate that the studied fungi produce amylases that can be applied in processes that tend to have more acidic pH values, especially between 4.5 and 6.0. Obafemi et al. (2018)OBAFEMI YD, AJAYI AA, OLASEHINDE GI, ATOLAGBE OM & ONIBOKUN EA. 2018. Screening and partial purification of amylase from Aspergillus niger isolated from deteriorated tomato (Lycopersicon esculentum Mill.) fruits. African. J Clin Exp Microbiol 19: 47-57. established pH 6.0 as the optimum for partially purified amylase from Aspergillus niger. According to Singh & Kayastha (2014)SINGH K & KAYASTHA AM. 2014. α-Amylase from wheat (Triticum aestivum) seeds: Its purification, biochemical attributes and active site studies. Food Chem 162: 1-9., the Aspergillus fumigatus amylase exhibited greater catalytic activity at pH 6.0.

Figure 2
Effect of pH and temperature on enzyme activity. a) optimum pH; b) optimal temperature. The assays were performed in triplicate and error bars were expressed in the figure. C. echinulata (); R. microsporus ().

The enzymatic activity is directly influenced by the pH and the optimization of this parameter is indispensable for the efficient use of a biocatalyst (Neina 2019NEINA D. 2019. The role of soil pH in plant nutrition and soil remediation. Appl Environ Soil Sci 2019: 5794869.). Variations in pH can cause changes in protein conformation (Tang et al. 2019TANG J, ZHANG L, ZHANG J, REN L, ZHOU Y, ZHENG Y, LUO L, YANG Y, HUANG H & CHEN A. 2019. Physicochemical features, metal availability and enzyme activity in heavy metal-polluted soil remediated by biochar and compost. Sci Total Environ 701: 134751.), therefore, it is essential to determine the optimal pH of an enzyme in order to direct its industrial application (Fincan et al. 2021FINCAN SA, ÖZDEMIR S, KARAKAYA A, ENEZ B, MUSTAFOV SD, ULUTAŞ MS & ŞEN F. 2021. Purification and characterization of thermostable α-amylase produced from Bacillus licheniformis So-B3 and its potential in hydrolyzing raw starch. Life Sci 264: 118639.).

The amylase of C. echinulata showed an optimum temperature at 60 °C (40.30 ± 0.35 U mL-1) and that of R. microsporus at 65 °C (42.66 ± 0.15 U mL-1; Figure 2b). The optimum temperatures observed for the enzymes evaluated in the present study were considerably high, especially when considering the mesophilia of the fungus, C. echinulata. However, previous work confirmed high temperatures as optimal for catalytic activity of amylases produced by mesophilic fungal strains. Aspergillus awamori amylase showed greater activity at 60 °C (Karam et al. 2017KARAM EA, WAHAB WAA, SALEH SAA, HASSAN ME, KANSOH AL & ESAWY MA. 2017. Production, immobilization and thermodynamic studies of free and immobilized Aspergillus awamori amylase. Int J Biol Macromol 102: 694-703.). Cavalheiro et al. (2017)CAVALHEIRO GF, SANGUINE IS, SANTOS FRS, COSTA AC, FERNANDES M, PAZ MF, FONSECA GG & LEITE RSR. 2017. Catalytic properties of amylolytic enzymes produced by Gongronella butleri using agroindustrial residues on solid-state fermentation. BioMed Res Int 2017: 1-8. reported 55 °C as the optimum temperature for Gongronella butleri amylase.

Regarding pH stability, C. echinulata amylase maintained an activity higher than 85% of the initial one for 24 h in the pH range 4.0–8.0 (Figure 3a). The amylase produced by R. microsporus maintained an activity greater than 82% of the original for 24 h in the pH 3.0–10.0 range (Figure 3a).

Figure 3
Effect of pH and temperature on enzyme activity. a) pH stability; b) temperature stability; c) half-life t(1/2) at 55 °C. The assays were performed in triplicate and error bars were expressed in the figure. C. echinulata (); R. microsporus ().

The enzymes produced C. echinulata and R. microsporus were stable over a wide pH range compared to amylases produced by other microbial species. Pasin et al. (2017)PASIN TM, BENASSI VM, HEINEN PR, DAMASIO ARL, CEREIA M, JORGE JL & POLIZELI MLTL. 2017. Purification and functional properties of a novel glucoamylase activated by manganese and lead produced by Aspergillus japonicus. Int J Bio Macromol 102: 779-788. described the pH stability of glucoamylase of the fungus, Aspergillus jabonicus, the enzyme showing 65% of its initial activity when incubated in the pH range 3.0–6.0. The amylase produced by the bacterium, Bacillus sp., was stable in the pH range 6.5–10.5 (Kiran & Chandra 2008KIRAN KK & CHANDRA TS. 2008. Production of surfactant and detergent stable, halophilic, and alkalitolerant alpha-amylase by moderately halophilic Bacillus sp. strain TSCVKK. Appl Microbiol Biotechnol 77: 1023-1031.).

Regarding thermostability, C. echinulata amylase exhibited roughly 80% of the original activity after being incubated for 60 min at a temperature of 30–45 °C, and when the temperature was raised to 50 °C for the same incubation period, 50% of the initial enzyme activity was recovered (Figure 3b).

The enzyme of R. microsporus showed activity above 90% after 60 min at a temperature of 30–50 °C, and when the temperature was raised to 55 °C, catalytic activity was reduced to 50% of the initial value (Figure 3b). Structural stability is an extremely important characteristic for industrial application of an enzyme considering that industrial conditions often differ from a controlled laboratory environment, which allows the exposure of this biocatalyst to extremes of pH and temperature (Souza & Magalhães 2010SOUZA PM & MAGALHÃES PO. 2010. Application of microbial amylase in industry – a review. Braz J Microbiol 41: 850-861.).

The enzymes evaluated in the present study showed similar or even greater thermostability compared to amylases produced by other fungal species. Pasin et al. (2017)PASIN TM, BENASSI VM, HEINEN PR, DAMASIO ARL, CEREIA M, JORGE JL & POLIZELI MLTL. 2017. Purification and functional properties of a novel glucoamylase activated by manganese and lead produced by Aspergillus japonicus. Int J Bio Macromol 102: 779-788. described the glucoamylase thermostability of the fungus, Aspergillus jabonicus, approximately 70% of its initial activity was recovered after 60 min at 50 °C. Cavalheiro et al. (2017)CAVALHEIRO GF, SANGUINE IS, SANTOS FRS, COSTA AC, FERNANDES M, PAZ MF, FONSECA GG & LEITE RSR. 2017. Catalytic properties of amylolytic enzymes produced by Gongronella butleri using agroindustrial residues on solid-state fermentation. BioMed Res Int 2017: 1-8. recovered only 70% of the original activity of amylase produced by the fungus, Gongronella butleri, when incubated for 60 min at 40 °C.

The amylases described in the current work were progressively inactivated when incubated at 55 °C (Figure 3c). However, the amylase produced by the thermophilic fungus, R. microsporus showed greater thermostability compared to the enzyme of the mesophilic fungus, C. echinulata. The half life t(1/2) at 55 °C of the enzyme produced by R. microsporus was obtained with 70 min of heat treatment, while the amylase from C. echinulata showed 50% of its original activity with 10 min of incubation (Figure 3c).

In general, enzymes produced by thermophilic microorganisms have greater thermal stability compared to enzymes produced by mesophilic microorganisms. Thermostable enzymes tend to have a greater number of covalent bonds (disulfide bonds) and non-covalent interactions, such as hydrophobic, electrostatic, ionic and hydrogen bonds. However, there is no structural model that significantly differentiates a stable protein from another non-stable one, and small differences in the number of bonds and interactions, as mentioned previously, considerably alter structural protein stability (Gomes et al. 2007GOMES E, GUEZ MAU, MARTIN N & SILVA R. 2007. Enzimas termoestáveis: fontes, produção e aplicação industrial. Quím Nova 30: 136-145., Morais et al. 2018MORAIS TP, BARBOSA PMG, GARCIA NFL, GARZON NGR, FONSECA GG, PAZ MF, CABRAL H & LEITE RSR. 2018. Catalytic and thermodynamic properties of β-glucosidases produced by Lichtheimia corymbifera and Byssochlamys spectabilis. Prep Biochem Biotechnol 48: 777-786.).

Effect of ethanol on enzyme activity

The amylases of the fungi, C. echinulata and R. microsporus, maintained roughly 60% of their respective catalytic activities in solutions containing 10% v/v ethanol (Figure 4).

Figure 4
Effect of ethanol on the activity of amylases produced by C. echinulata and R. microsporus. The assays were performed in triplicate and error bars were expressed in the figure. C. echinulata (); R. microsporus ().

The results permit us to infer that the amylases produced by microorganisms have the potential to be applied in simultaneous saccharification and fermentation processes. With these types of process, fermentable sugars released by saccharification of starch are simultaneously converted into ethanol by fermenting microorganisms. However, for this to be possible, biocatalysts must withstand the presence of ethanol in the reaction mixture (Santos et al. 2016SANTOS FRS, GARCIA NFL, PAZ MF, FONSECA GG & LEITE RSR. 2016. Production and characterization of β-glucosidase from Gongronella butleri by solid-state fermentation. Afr J Biotechnol 15: 633-641.).

Considering that concentrations above 10% of ethanol are harmful, even to the fermenting microorganism (Saccharomyces cerevisiae) (Cot et al. 2007COT M, LORET MO, FRANÇOIS J & BENBADIS L. 2007. Physiological behaviour of Saccharomyces cerevisiae in aerated fed-batch fermentation for high level production of bioethanol. FEMS Yeast Res 7: 22-32.), it is possible to infer that the enzymes evaluated in the present work are sufficiently stable to be applied in the types of processes described herein.

Evaluation of the catalytic potential for starches from different sources

Enzymatic extracts have potential to hydrolyze starches from different plant sources and can be used in a wide range of industrial processes (Figure 5). Among the starches evaluated, the most susceptible to the action of the enzymatic extract produced by the fungus, R. microsporus were potato, corn, cassava and rice starches. The enzymatic extract of C. echinulata showed greater catalytic potential for starches from potatoes, corn and cassava. However, the enzymes of both microorganisms exhibited a robust ability to degrade the other starches used in the present study (Figure 5).

Figure 5
Evaluation of the catalytic potential of enzymatic extracts of C. echinulata and R. microsporus on starches from different plant sources. Quantified by the DNS reducing sugar method (3,5-dinitrosalisilic acid, Miller (1959)MILLER GL. 1959. Use of dinitrosalicylic reagent for determination of reducing sugar. Anal Chem 31: 426-428.).

The results indicated that the enzymatic extracts produced by C. echinulata and R. microsporus are capable of degrading starches with different structural characteristics. Depending the origin and variety of the starch, they have considerable differences in the degree of branching of their internal chains, a fact that influences their crystallinity and enzymatic hydrolysis processes. The greater the crystallinity of the starch molecule, the greater the structural stability of the granule and its resistance to gelatinization, which hinders the access of amylolytic enzymes to specific regions of hydrolysis (Hoover 2001HOOVER R. 2001. Composition, molecular structure, and physicochemical properties of tuber and root starches: a review. Carbohydr Polym 45: 253-267., Singh et al. 2003SINGH RP, PANDEY JK, RUTOT D, DEGÉE P & DUBOIS P. 2003. Biodegradation of poly(ε-caprolactone)/starch blends and composites in composting and culture environments: the effect of compatibilization on the inherent biodegradability of the host polymer. Carbohydr Res 338: 1759-1769., Lobo & Silva 2003LOBO AR & SILVA GML. 2003. Amido resistente e suas propriedades físico-químicas. Rev Nutri 16: 219-226.).

In general, corn starch is hydrolyzed more easily by the action of amylolytic enzymes owing to its structure having a reduced number of branches (Tester et al. 2004TESTER RF, KARKALAS J & QI X. 2004. Starch-composition, fine structure and architecture. J Cereal Sci 39: 151-165.). Oliveira et al. (2015)OLIVEIRA APA, SILVESTRE MA, ALVES-PRADO HF, RODRIGUES A, PAZ MF, FONSECA GG & LEITE RSR. 2015. Bioprospecting of yeasts for amylase production in solid state fermentation and evaluation of the catalytic properties of enzymatic extracts. Afr J Biotechnol 14: 1215-1223. assessed the catalytic potential of enzymatic extracts produced by the yeasts, Candida parapsilosis, Rhodotorula mucilaginosa and Candida glabrata. The authors reported greater efficiency in the enzymatic hydrolysis of the assays that used corn starch as a substrate.

However, different results were obtained in the present study. The enzymatic extracts produced by C. echinulata and R. microsporus hydrolyzed starches from different botanical sources with similar efficiency. Cavalheiro et al. (2017)CAVALHEIRO GF, SANGUINE IS, SANTOS FRS, COSTA AC, FERNANDES M, PAZ MF, FONSECA GG & LEITE RSR. 2017. Catalytic properties of amylolytic enzymes produced by Gongronella butleri using agroindustrial residues on solid-state fermentation. BioMed Res Int 2017: 1-8. reported a catalytic profile similar to that observed in the present study for the enzymatic extract produced by the fungus, Gongronella butleri. The authors suggest that G. butleri produces amylases with distinct catalytic actions and these enzymes act synergistically on starch molecules, drastically diminishing the degree of branching and polymerization of this polysaccharide.

Dextrinizing and saccharifying potential of enzymatic extracts produced by C. echinulata and R. microsporus

The enzymatic extracts of both fungi exhibited similar dextrinizing potential as evidenced by the iodometric method, which allows the evaluation of the depolymerization of the starch molecule caused by the action of endoamylases and debranching enzymes (Figure 6). However, the assays carried out with the enzymatic extract produced by C. echinulata showed greater conversion of starch to glucose, indicating the catalytic action of exoamylases (glucoamylase and/or α-glucosidase), quantified by the glucose/oxidase method (Figure 6). The synergistic activity between endo- and exoamylases has also been described for the enzymatic extract produced by the fungus, Lichtemia ramosa by cultivation in a solid state using wheat bran (Oliveira et al. 2016OLIVEIRA APA, SILVESTRE MA, GARCIA NFL, ALVES-PRADO HF, RODRIGUES A, PAZ MF, FONSECA GG & LEITE RSR. 2016. Production and catalytic properties of amylases from Lichtheimia ramosa and Thermoascus aurantiacus by solid-state fermentation. Sci World J 2016: 1-10.).

Figure 6
Hydrolysis of corn starch by enzymatic extracts produced by C. echinulata and R. microsporus, quantified by different colorimetric methods.

The enzymatic extract produced by R. microsporus exhibited reduced potential to convert starch into glucose, with a small amount of this monosaccharide being recovered at the end of enzymatic treatment. The decreased amount of glucose suggests negligible exoamylase activity in the enzyme extract, with a predominance of endoamylase activity, usually measured by α-amylases. Vijayaraghavan et al. (2011)VIJAYARAGHAVAN P, REMYA CS & PRAKASH VINCENT SG. 2011. Production of α-amylase by Rhizopus microsporus using agricultural by-products in solid state fermentation. Res J Microbiol 6: 366-375. confirm the production of α-amylase by the fungus, R. microsporus, which corroborates the results described in the current work.

Thus, it is possible to infer that the enzymatic extract produced by C. echinulata can be applied in processes that involve the liquefaction and saccharification of starch in order to obtain fermentable sugars, while the enzymatic extract produced by R. microsporus is more efficient in processes that involve the liquefaction of starch and can be applied in processes with higher temperatures.

CONCLUSIONS

The results yielded herein permit us to conclude that the fungi, C. echinulata and R. microsporus, were able to produce high concentrations of amylolytic enzymes during a short cultivation time, alternatively using agro-industrial residues as low-cost substrates. However, the typical heterogeneity of solid-state cultivation hinder the monitoring and controlling the fermentative parameters during microbiological growth. This characteristic limits the use of this type of bioprocess in industrial scale, which encourages studies in this area in order to overcome this difficulty. The enzymes were stable over a wide range of pH and temperature, with emphasis on amylase produced by the thermophilic fungus, R. microsporus. The enzymes showed satisfactory catalytic activity in ethanolic solutions, which enables the use of these biocatalysts for production of biofuels. Both enzymatic extracts hydrolyzed starches from different plant sources, favoring application within several industrial processes. However, the enzymatic extracts have different hydrolysis profiles, showing saccharifying and dextrinizing activity (endo and exoamylase) from C. echinulata and predominantly dextrinizing activity (endoamylase) from R. microsporus.

ACKNOWLEDGMENTS

The authors gratefully acknowledge the financial support of the Fundação de Apoio ao Desenvolvimento do Ensino, Ciência e Tecnologia do Estado de Mato Grosso do Sul – FUNDECT [23/200.211/2014], Conselho Nacional de Desenvolvimento Científico e Tecnológico – CNPq [444630/2014-7], and Coordenação de Aperfeiçoamento de Pessoal de Nível Superior – CAPES.

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Publication Dates

  • Publication in this collection
    03 Nov 2023
  • Date of issue
    2023

History

  • Received
    22 Feb 2023
  • Accepted
    02 May 2023
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