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Porungo cheese whey: a new substrate to produce β-galactosidase

Abstract

The bioconversion of porungo cheese whey to produce β-galactosidase in batch system was studied. The whey released after curd cutting and precipitation during porungo cheese production was collected in borosilicate flasks. Two strains of Kluyveromyces marxianus, CCT 4086 and CBS 6556, and whey supplementation with different nitrogen sources were evaluated. Different temperatures (30 °C and 37 °C) and pH values (5.0 to 7.0) were investigated to establish the best conditions for enzyme production. The highest enzymatic activity was obtained by K. marxianus CCT 4086 in porungo cheese whey supplemented with yeast extract (16.73 U mL-1). K. marxianus CCT 4086 produced superior β-galactosidase activity when compared to CBS 6556 for all media tested (ranging from 11.69 to 14.40 U mL-1). Highest β-galactosidase activity was reached under conditions of pH 7.0 and 30 °C using K. marxianus CCT 4086 in the better media composition. The lowest enzymatic activity was observed at 37 °C for all pH values tested (10.69 U mL-1 to 13.94 U mL-1) and a highest β-galactosidase activity was reached in pH 7.0 for both two temperatures (11.42 to 15.93 U mL-1). Porungo cheese whey shows potential for industrial β-galactosidase production by microbial fermentation.

Key words
Whey; β-galactosidase; Kluyveromyces marxianus; agroindustrial residues

INTRODUCTION

Whey is the main by-product of the dairy industry, being a significant source of environmental pollution because of its high volumes of production and organic load. This by-product has a biological oxygen demand (BOD) ranging from 30 g L-1 to 50 g L-1, which associated with improper disposal, can lead to serious environmental problems (Kosseva et al. 2009KOSSEVA MR, PANESAR PS, KAUR G & KENNEDY JF. 2009. Use of immobilized biocatalysts in the processing of cheese whey. Int J of Biol Macromol 45: 437-447., Prazeres et al. 2012PRAZERES AR, CARVALHO F & RIVAS J. 2012. Cheese whey management: A review. J Environ Manag 110: 48-68.). Although about half of the total worldwide production of whey is disposed in wastewater treatment plants or reused in farms, whey presents an interesting composition of lactose (45–50 g L-1), protein (6–8 g L-1), lipids (4–5 g L-1), and mineral salts (5–7 g L-1), thus showing great potential for use in bioprocess to obtain compounds of interest, such as the enzyme β-galactosidase (Rech & Ayub 2007RECH R & AYUB MAZ. 2007. Simplified feeding strategies for fed-batch cultivation of Kluyveromyces marxianus in cheese whey. Process Biochem 42: 873-877., Gupte & Nair 2010GUPTE AM & NAIR JS. 2010. β-galactosidase production and ethanol fermentation from whey using Kluyveromyces marxianus NCIM 3551. J Sci Ind Res 69: 855-859., Choonia & Lele 2013CHOONIA HS & LELE SS. 2013. Kinetic modeling and implementation of superior process strategies for β-galactosidase production during submerged fermentation in a stirred tank bioreactor. Biochem Eng J 77: 49-57., Gabardo et al. 2014GABARDO S, RECH R, ROSA CA & AYUB MAZ. 2014. Dynamics of ethanol production from whey and whey permeate by immobilized strains of Kluyveromyces marxianus in batch and continuous bioreactors. Renew Energy 69: 89-96.). Since the annual worldwide production of whey is estimated at around 160 million tons, the implementation of the technologies that contribute to obtain high added-value products using it in new processes characterizes an important industrial gain (Guimarães et al. 2010GUIMARÃES PMR, TEIXEIRA JA & DOMINGUES L. 2010. Fermentation of lactose to bio-ethanol by yeasts as part of integrated solutions for the valorization of cheese whey. Biotechnol Adv 28: 375-384., Gabardo et al. 2014GABARDO S, RECH R, ROSA CA & AYUB MAZ. 2014. Dynamics of ethanol production from whey and whey permeate by immobilized strains of Kluyveromyces marxianus in batch and continuous bioreactors. Renew Energy 69: 89-96.).

Porungo is an artisanal cheese traditionally manufactured by farmers using raw milk in the southwestern region of São Paulo State, Brazil, and has similar characteristics of mozzarella cheese. On its production process, fermented-whey (endogenous culture) is added in the milk to start a new production of cheese. Porungo cheese contains a large population of lactic bacteria responsible for its aspect and flavor characteristics (Pezzo 2017PEZZO M. 2017. Porungo: Queijo tradicional da Região do Campus Lagoa do Sino está no centro de parceria entre pesquisadores e produtores locais. Revista da Universidade Federal de São Carlos (UFSCAR) 2: 36-42.). So far, there are no reports on the industrial use of porungo cheese whey, therefore, its biotransformation may be scientifically interesting.

The β-galactosidase enzyme, commercially known as lactase (EC 3.2.1.23), is classified as a hydrolase that catalyzes lactose hydrolysis, resulting in the equimolar mixture of glucose and galactose (Grosova et al. 2008GROSOVA Z, ROSENBERG M & REBROS M. 2008. Perspectives and applications of immobilised β-galactosidase in food industry - A Review. Czech J Food Sci 26: 1-14., Fai & Pastore 2015FAI AEC & PASTORE GM. 2015. Galactooligosaccharides: production, health benefits, application to foods and perspectives. Sci Agropec 6: 69-81.). β-galactosidase is widely used in the food industry for low-lactose products, which offers benefits in health and food technology (Grosova et al. 2008GROSOVA Z, ROSENBERG M & REBROS M. 2008. Perspectives and applications of immobilised β-galactosidase in food industry - A Review. Czech J Food Sci 26: 1-14., Husain 2010HUSAIN Q. 2010. β-galactosidases and their potential applications: a review. Crit Rev Biotechnol 30: 41-62.). This enzyme is found in vegetables (almonds, peaches and apples), animals (intestines and brains), and microorganisms (filamentous fungi, bacteria and yeasts) (Santiago et al. 2004SANTIAGO PA, MARQUEZ LDS, CARDOSO VL & RIBEIRO EJ. 2004. Estudo da produção da β-galactosidase por fermentação de soro de queijo com Kuyveromyces marxianus. Ciênc Tecnol Alim 24: 567-572., Grosova et al. 2008GROSOVA Z, ROSENBERG M & REBROS M. 2008. Perspectives and applications of immobilised β-galactosidase in food industry - A Review. Czech J Food Sci 26: 1-14., Fai & Pastore 2015FAI AEC & PASTORE GM. 2015. Galactooligosaccharides: production, health benefits, application to foods and perspectives. Sci Agropec 6: 69-81.). However, microbial production is the industrial choice, since it allows for higher yields and controls, being yeasts and fungi the preferred microorganisms for commercial applications. In this context, the yeasts of the genus Kluyveromyces (K. lactis, K. fragilis, and K. marxianus), and the fungi Aspergillus niger and A. oryzae have been reported as the main sources of commercial enzymes (Santiago et al. 2004SANTIAGO PA, MARQUEZ LDS, CARDOSO VL & RIBEIRO EJ. 2004. Estudo da produção da β-galactosidase por fermentação de soro de queijo com Kuyveromyces marxianus. Ciênc Tecnol Alim 24: 567-572., Grosova et al. 2008GROSOVA Z, ROSENBERG M & REBROS M. 2008. Perspectives and applications of immobilised β-galactosidase in food industry - A Review. Czech J Food Sci 26: 1-14., Pereira et al. 2012PEREIRA MCS, BRUMANO LP, KAMIYAMA CM, PEREIRA JPF, RODARTE MP & PINTO MAO. 2012. Low-lactose dairy: a necessity for people with lactose maldigestion and a niche Market. Rev Inst Latic Cândido Tostes 67: 57-65., Fai & Pastore 2015FAI AEC & PASTORE GM. 2015. Galactooligosaccharides: production, health benefits, application to foods and perspectives. Sci Agropec 6: 69-81.).

The production of β-galactosidase has been successfully studied by different research groups (Rech et al. 1999RECH R, CASSINI CF, SECCHI AR & AYUB MAZ. 1999. Utilization of protein-hydrolyzed cheese whey for production of β-galactosidase by Kluyveromyces marxianus. J Ind Microbiol Biotechnol 23: 91-96., Santiago et al. 2004SANTIAGO PA, MARQUEZ LDS, CARDOSO VL & RIBEIRO EJ. 2004. Estudo da produção da β-galactosidase por fermentação de soro de queijo com Kuyveromyces marxianus. Ciênc Tecnol Alim 24: 567-572., Manera et al. 2011MANERA AP, ORES JC, RIBEIRO VA, RODRIGUES MI, KALIL SJ & MAUGERI FILHO F. 2011. Utilização de resíduos agroindustriais em processo biotecnológico para produção de β-galactosidase de Kluyveromyces marxianus CCT 7082. Acta Scientiarum Technol 33: 155-161.) evaluating the influence of different lineages, media and process conditions. In this sense, several strategies were researched for the production of β-galactosidase, involving cultivation in fed batches (Rech & Ayub 2007RECH R & AYUB MAZ. 2007. Simplified feeding strategies for fed-batch cultivation of Kluyveromyces marxianus in cheese whey. Process Biochem 42: 873-877., You et al. 2017YOU S, CHANG H, YIN Q, QI W, WANG M, SU R & HE Z. 2017. Utilization of whey powder as substrate for low-cost preparation of β-galactosidase as main product, and ethanol as by-product, by a litre-scale integrated process. Bioresour Technol 245: 1271-1276.), continuous culture (Ornelas et al. 2008ORNELAS AP, SILVEIRA WB, SAMPAIO FC & PASSOS FML. 2008. The activity of β-galactosidase and lactose metabolism in Kluyveromyces lactis cultured in cheese whey as a function of growth rate. J Appl Microbiol 4: 1008-1013.) and genetic engineering (Oliveira et al. 2011OLIVEIRA C, GUIMARÃES PMR & DOMINGUES L. 2011. Recombinant microbial systems for improved β-galactosidase production and biotechnological applications. Biotechnol Adv 29: 600-609., Zhou et al. 2013ZHOU HX, XU JL, CHI Z, LIU GL & CHI ZM. 2013. β-galactosidase over-production by a mig1 mutant of Kluyveromyces marxianus KM for efficient hydrolysis of lactose. Biochem Eng J 76: 17-24.). Regarding batch cultivations, different yeast strains and supplementation of cheese whey, using different nitrogen sources have been investigated. Improvements in the growth kinetics of K. marxianus ATCC 46537 in the enzymatic synthesis were observed by Santiago et al. (2004)SANTIAGO PA, MARQUEZ LDS, CARDOSO VL & RIBEIRO EJ. 2004. Estudo da produção da β-galactosidase por fermentação de soro de queijo com Kuyveromyces marxianus. Ciênc Tecnol Alim 24: 567-572., when cheese whey permeate was supplemented with different yeast extract concentrations. In this study, performed at 30 °C, 150 rpm and pH 5.5, the enzymatic activity was not influenced by the concentration of yeast extract (6 g L-1 or 12 g L-1), however, the addition of this nitrogen source significantly increased the enzymatic activity when compared with media without supplementation. A similar result was obtained by Rech et al. (1999)RECH R, CASSINI CF, SECCHI AR & AYUB MAZ. 1999. Utilization of protein-hydrolyzed cheese whey for production of β-galactosidase by Kluyveromyces marxianus. J Ind Microbiol Biotechnol 23: 91-96. when testing two different nitrogen source (yeast extract and urea) and two strains of K. marxianus (CBS 712 and CBS 6556) in cultivations using cheese whey at 30 °C, 200 rpm and pH 5.5. According to the authors, urea supplementation led to a limited growth of the strains due to the alkalinization of the culture medium. The highest cell growth and enzymatic activity occurred when media was inoculated with K. marxianus CBS 712 and supplemented with yeast extract. Manera et al. (2011)MANERA AP, ORES JC, RIBEIRO VA, RODRIGUES MI, KALIL SJ & MAUGERI FILHO F. 2011. Utilização de resíduos agroindustriais em processo biotecnológico para produção de β-galactosidase de Kluyveromyces marxianus CCT 7082. Acta Scientiarum Technol 33: 155-161. tested the influence of different concentration of two nutrient sources, corn steep liquor and Prodex-lac® yeast hydrolysate, and pH values, ranging from 5.0 to 7.0. They observed that the highest enzymatic activity of β-galactosidase from K. marxianus CCT 7082 was obtained at 30 °C and 180 rpm with the increased concentration of corn steep liquor and decrease of pH. β-galactosidase is an intracellular enzyme and requires cell disruption for its release, a fundamental step in the downstream processes. Different methods can be used to extract intracellular enzymes, depending of the microorganism type, its location within the cell and the desired use of the compound of interest. Mechanical, physical, chemical, enzymatic methods and the combination of these can be applied. However, because β-galactosidase has its main application in food, the disruption of Kluyveromyces cells should not be carried out by chemical methods, as it would require decontamination, increasing production costs. On the other hand, mechanical methods of cell disruption do not imply toxicity risks, as they do not include chemicals in the process (Medeiros et al. 2008MEDEIROS FO, ALVES FG, LISBOA CR, MARTINS DS, BURKERT CAV & KALIL SJ. 2008. Ultrasonic waves and glass pearls: a new method of extraction of β-galactosidase for use in laboratory. Quím Nova 31: 336-339.). Among the mechanical methods, cell-breaking using glass beads as well as ultrasonic energy-break are considered highly efficient methods. Mechanical disruption using glass beads is considered simple, since it does not require a large operational apparatus, as it basically uses glass beads abrasion and shear, leading the cell wall rupture and release of the enzyme (Lemes et al. 2012LEMES AC, ÁLVARES GT & KALIL SJ. 2012. Extração de β-galactosidase de Kluyveromyces marxianus CCT 7082 por método ultrassônico. BBR - Biochem and Biotechnol Reports, 2:7–13.).

From these considerations, we can devise the biotechnological potential of using porungo cheese whey as alternative carbon source to produce β-galactosidase enzyme, allowing the use of this agroindustrial by-product from the dairy farms to obtain added-value biomolecules to be used in the food industry, contributing to the regional development Therefore, the aims of this research were to investigate the synthesis of β-galactosidase enzyme using porungo cheese whey as substrate to K. marxianus culture as biocatalyst. Different strains and media supplement, pH, and temperature were evaluated in order to establish the optimal conditions of enzyme production.

MATERIALS AND METHODS

Microorganisms

Kluyveromyces marxianus CBS 6556 was obtained from Centraalbüreau vor Schimmel-Cultures (Amsterdam, The Nederlands) and K. marxianus CCT 4086 was provided by Tropical Culture Collection of André Tosello Foundation (Campinas, Brazil), both donated by Biotechnology & Biochemical Engineering Laboratory (BiotecLab), of the Food Science and Technology Institute (ICTA) of the Federal University of Rio Grande do Sul, Brazil. The strains were maintained on agar slants at 4 °C, as reported elsewhere (Furlan et al. 1995FURLAN SA, CARVALHO-JONAS MF, MERKLE R, BÉRTOLI GB & JONAS R. 1995. Aplicação do sistema Microtiter Reader na seleção de microrganismos produtores de ß galactosidase. Braz Arch Biol Technol 38: 1261-1268.).

Porungo cheese whey characterization

Porungo cheese whey was provided by farmers located in the southwestern region of São Paulo State, in the Lagoa do Sino Territory, Brazil. The whey was obtained through the production process of the artisanal porungo cheese. After raw milk coagulation by the addition of rennet and fermented whey (which contains the endogenous microbiota), the curd was cut to obtain the separation of the solid fraction (proteins and fats) and the liquid (whey). In this stage, a small volume of approximately 2 L of whey were collected in plastic bottle and kept under room temperature for fermentation (used in the next day production) and the rest was collected in sterilized borosilicate reagent flasks and transported in isothermal boxes to the laboratory. This material was stored frozen at -20 °C until use.

The protein content of porungo cheese whey was determined by Micro-Kjeldahl method, using 6.38 as correction factor (Instituto Adolfo Lutz 2008INSTITUTO ADOLFO LUTZ. 2008. Normas Analíticas do Instituto Adolfo Lutz: Métodos químicos e físicos para análise de alimentos, 4ª ed., São Paulo: Instituto Adolfo Lutz, 1020 p. ). Ashes were determined by Adolfo Lutz Institute (2008) methodology by incinerating 20 mL of porungo cheese whey, followed oven burning at 550 °C in a muffle. The lipid content was evaluated by the butyrometric method using sulfuric acid and isoamyl alcohol as reagents (Lanagro, 2014LANAGRO - LABORATÓRIO NACIONAL AGROPECUÁRIO. 2014. Ministério da Agricultura, Pecuária e Abastecimento (MAPA). Determinação de lipídios em leite e produtos lácteos pelo método butirométrico. Available from: <www.agricultura.gov.br/assuntos/laboratorios/legislacoes-e-metodos/arquivos-metodos-da-area-poa-iqa/met-poa-slav-0803-determinacao-de-lipidios-em-leite-e-produtos-lacteos-por-butirometria.pdf> (Accessed: 20 August, 2018).
www.agricultura.gov.br/assuntos/laborato...
). Total dry extract content was determined according to Adolfo Lutz Institute (2008) in an oven at 105 °C until constant mass. Lactose was evaluated by the 3,5-dinitrosalicylic acid (DNS) method (Miller 1959MILLER GL. 1959. Use of the dinitrosalicylic acid reagent for determination of reducing sugar. Anal Chem 31: 426-428.), from a lactose calibration curve.

β-galactosidase production in batch system

The enzyme production was studied in two steps. First, two strains of K. marxianus and three different media were tested in a rotary shaker to evaluate the conversion of porungo cheese whey into β-galactosidase. The media composition tested were porungo cheese whey without any supplementation (S); porungo cheese whey supplemented with 3 g L-1 of yeast extract (SE); and porungo cheese whey supplemented with 3 g L-1 of yeast extract and 5 g L-1 of bactopeptone (SEP). To avoid precipitation during autoclaving, whey proteins were hydrolyzed using a commercial protease (Alcalase 2.4 L, 2.4 UA-A g-1, Tovani Benzaquen Ingredients, São Paulo, Brazil) at pH 8.5, 55 °C for 3 h. Inocula were prepared by transferring isolated yeast colonies to a 250 mL conical flasks containing 50 mL of YEP-lactose medium (yeast extract, 10 g L-1; bactopeptone, 20 g L-1; lactose, 20 g L-1), pH 7.0, and incubated in an orbital shaker at 200 rpm for 15 h at 30 °C. Cell concentration was adjusted for optical density at 600 nm (OD600nm) of 1, which corresponded to 1.5 g L-1 for K. marxianus CBS 6556 and 1.4 g L-1 for K. marxianus CCT 4086. The fermentation experiments were carried out in conical flasks of 250 mL containing 45 mL of sterilized cultivation media and 5 mL of inoculum totalizing 50 mL of fermentation medium at 30°C and 200 rpm. Batch cultivations were carried out in duplicate. The samples were withdrawn periodically at each 5 h up to 25 h of cultivation.

In the second experimental step, the influence of the temperature (30 °C and 37 °C) and pH (5.0, 6.0, and 7.0) was evaluated. The fermentation was conducted using the best media obtained in the previous step, using porungo cheese whey supplemented with yeast extract and the K. marxianus CCT 4086 strain. This step was performed in 250 ml conical flask filled with 50 ml of the total fermentation volume, incubated under stirring of 200 rpm for a period of 25 h. The samples were withdrawn periodically at each 5 h. All experiments were performed in duplicate. Data were statistically evaluated by analysis of variance (ANOVA) using Statistica 7.0 software (StatSoft, USA).

Analytical Determinations

Mechanical Cell Disruption

Because β-galactosidase is an intracellular enzyme, a cell wall disruption step is required to release the enzyme from the cytosol of strains K. marxianus CCT 4086 and CBS 6556. Thus, cells collected at 3,000 × g for 15 min at room temperature, with the supernatant separated for lactose determinations and the cell pellet resuspended in 0.1 M phosphate buffer (pH 7.3) for subsequent enzymatic extraction. The cell wall was broken using 1.1 g of glass beads per ml of cell suspension (Medeiros et al. 2008MEDEIROS FO, ALVES FG, LISBOA CR, MARTINS DS, BURKERT CAV & KALIL SJ. 2008. Ultrasonic waves and glass pearls: a new method of extraction of β-galactosidase for use in laboratory. Quím Nova 31: 336-339.) under vigorous agitation for 5 min using a vortex to allow cell wall abrasion and shear. The supernatant containing the enzyme was separated by the cell debris by centrifugation under the same conditions as described above and then used to determine enzyme activity. Tests were performed to determine which time, 5 or 10 min, lead to better cell disruption (data not shown). As time did not differ in the enzymatic activity, time of 5 min was chosen in this work.

Biomass And Lactose Concentration

Cell concentration was determined by optical density at 600 nm and correlated with dry cell weight (g L-1). Lactose concentration was determined by the 3,5-dinitrosalicylic acid (DNS) method (Miller 1959MILLER GL. 1959. Use of the dinitrosalicylic acid reagent for determination of reducing sugar. Anal Chem 31: 426-428.) using lactose calibration curve as standard.

β-galactosidase activity

The determination of β-galactosidase enzymatic activity was performed using ONPG (o-nitrophenyl-β-D-galactopyranoside) as substrate, according to Klein et al. 2013KLEIN MP, FALLAVENA LP, SCHÖFFER JN, AYUB MAZ, RODRIGUES RC, NINOW JL & HERTZ PF. 2013. High stability of immobilized β-galactosidase for lactose hydrolysis and galactooligosaccharides synthesis. Carbohydr Polym 95: 465-470.. The reaction occurred by mixing and incubating 50 μL of enzyme and 0.5 mL of 0.1 M potassium phosphate buffer (pH 7.0) and 1.5 mM of magnesium chloride (MgCl2) containing 10 mM of ONPG at 37 °C for 2 min. The reaction was stopped by adding 0.1 M sodium carbonate buffer (pH 10.0). The o-nitrophenol (ONP) released was determined using spectrophotometer at 415 nm. One unit of enzymatic activity (U) was defined as the amount of enzyme required to release 1 μmol of ONP per minute under analysis conditions.

Enzymatic Assay Of The Produced β-Galactosidase

To investigate the optimum temperature and pH of the β-galactosidase, the enzyme activity under different conditions were measured. The optimum temperature of β-galactosidase was evaluated ranging from 20 °C to 60 °C in activity buffer at pH 7.0. Likewise, the optimum pH of β-galactosidase was evaluated ranging from 5.5 to 8.0 at 37°C. The reaction occurred using 50 μL of β-galactosidase extract and 0.5 mL of activity buffer containing 10 mM ONPG for 2 min.

RESULTS AND DISCUSSION

Composition Of Porungo Cheese Whey

The centesimal composition of porungo cheese whey used in this work is presented in Table I. Cheese whey, in general, is described as containing water (94-95 %), lactose (4.5-5 %), proteins (0.8-1 %), lipids (0.4-0.5 %) and mineral salts (0.7-0.8 %) (Siso 1996SISO MIG. 1996. The biotechnological utilization of cheese whey: a review. Bioresour Technol 57: 1-11., Christensen et al. 2011CHRISTENSEN AD, KADAR Z, OLESKOWICZ-POPIEL P & THOMSEN MH. 2011. Production of bioethanol from organic whey using Kluyveromyces marxianus. J Ind Microbiol Biotechnol 38: 283-289., Das et al. 2016DAS M, RAYCHAUDHURI A & GHOSH SK. 2016. Supply Chain of Bioethanol Production from Whey: A Review. Procedia Environ Sci 35: 833-846.). However, the composition depends on several factors, such as the type of milk used in cheese production, the technological processes used and the type of animal species and their diet (Vasconcelos et al. 2018VASCONCELOS QDJS, BACHUR TPR & ARAGÃO GF. 2018. Whey protein: composição, usos e benefícios – uma revisão narrativa. Eur J Phys Educ Sport Sci 4: 173-183.). The values obtained in this study are in agreement with those found by Carvalho 2007CARVALHO BMA. 2007. Detecção de Soro de queijo em leite por espectrofotometria no infravermelho médio. Dissertação – Programa de Pós-Graduação em Ciência e Tecnologia de Alimentos, Universidade Federal de Viçosa (UFV), Viçosa, 125p. (Unpublished)., in which the average lactose is around 5 % and the average protein amount is 0.95 %. Similar results were obtained by Boldrinia et al. 2011BOLDRINIA FM, TOMALA AAB & CUNHA MET. 2011. Extração de Proteínas do Soro de Leite por Coacervação com Polissacarídeo e Sua Utilização em Formulação Cosmética. UNOPAR Cient Exatas Tecnol 10: 43-48., who found percentages of approximately 4.7 % for lactose and 1.5 % for total proteins, and by Kosikowski 1979KOSIKOWSKI FV. 1979. Whey utilization and whey products. J Dairy Sci 62: 1149-1160., who reported values of 4.9 % for lactose and 0.5 % for ashes. This composition, specially the lactose content, reinforces the idea that porungo cheese whey is rich in fermentable carbohydrate with high potential for β-galactosidase production.

Table I
Centesimal composition of porungo cheese whey.

β-galactosidase production by different strains and media

These experiments were carried out in order to determine the effect of media supplementation on the ability of the two strains of K. marxianus, to use the porungo cheese whey in the bioconversion to β-galactosidase. Once β-galactosidase enzyme remains intracellularly, cell disruption is an essential step in the process to obtain this enzyme (Medeiros et al. 2008MEDEIROS FO, ALVES FG, LISBOA CR, MARTINS DS, BURKERT CAV & KALIL SJ. 2008. Ultrasonic waves and glass pearls: a new method of extraction of β-galactosidase for use in laboratory. Quím Nova 31: 336-339., Dagbagli & Goksungur 2008DAGBAGLI S & GOKSUNGUR Y. 2008. Optimization of β-galactosidase production using Kluyveromyces lactis NRRL Y-8279 by response surface methodology. Electron J Biotechnol 11: 11-12.). Although mechanical methods are not specific, they have high efficiency and wide application compared to other methods, such as enzymatic digestion of cell wall (Numanoglu & Sungur 2004NUMANOGLU Y & SUNGUR S. 2004. β-galactosidase from Kluyveromyces lactis cell disruption and enzyme immobilization using a cellulose–gelatin carrier system. Process Biochem 39: 703-709., Medeiros et al. 2008MEDEIROS FO, ALVES FG, LISBOA CR, MARTINS DS, BURKERT CAV & KALIL SJ. 2008. Ultrasonic waves and glass pearls: a new method of extraction of β-galactosidase for use in laboratory. Quím Nova 31: 336-339.). Although the chemical method has been described as more efficient in some studies (Becerra et al. 1998BECERRA M, CERDÃN E & GONZÃLEZ SMI. 1998. Dealing with different methods for Kluyveromyces lactis β-galactosidase purification. Biol Proced 1: 48-58., Bansal at al. 2008BANSAL S, OBEROI HS & DHILLON GS. 2008. Production of β-galactosidase by Kluyveromyces marxianus MTCC 1388 using whey and effect of four different methods of enzyme extraction on β-galactosidase activity. Indian J Med Microbiol 48: 337-341.) the chemical cell rupture would imply in the contaminant removal, with increased production costs (Medeiros et al. 2008MEDEIROS FO, ALVES FG, LISBOA CR, MARTINS DS, BURKERT CAV & KALIL SJ. 2008. Ultrasonic waves and glass pearls: a new method of extraction of β-galactosidase for use in laboratory. Quím Nova 31: 336-339.). However, Numanoglu & Sungur 2004NUMANOGLU Y & SUNGUR S. 2004. β-galactosidase from Kluyveromyces lactis cell disruption and enzyme immobilization using a cellulose–gelatin carrier system. Process Biochem 39: 703-709. compared physical and chemical procedures, reporting that the activities were not significantly different. Medeiros et al. (2008)MEDEIROS FO, ALVES FG, LISBOA CR, MARTINS DS, BURKERT CAV & KALIL SJ. 2008. Ultrasonic waves and glass pearls: a new method of extraction of β-galactosidase for use in laboratory. Quím Nova 31: 336-339., investigated the effect of the amount of glass beads (0.44 to 1.1 g mL-1 of cell suspension) and the time of cell rupture (10 min to 40 min), reporting best results for 1.1 g of beads per mL of cell suspension and that times over 10 min did not increased enzymatic activity. Dagbagli & Goksungur (2008)DAGBAGLI S & GOKSUNGUR Y. 2008. Optimization of β-galactosidase production using Kluyveromyces lactis NRRL Y-8279 by response surface methodology. Electron J Biotechnol 11: 11-12., tested different chemical and mechanical methods for obtaining the intracellular β-galactosidase from K. lactis. The highest enzymatic activity (3,416.6 U g-1) was obtained when the cells were permeabilized using isoamyl alcohol. Similar result was obtained by mechanical rupture of the cells using glass beads (3,038.9 U g-1) and the lowest enzymatic activities were found when using Triton X-100 (1,888.8 U g-1), liquid nitrogen (1,199.4 U g-1), SDS (964.3 U g-1), and sonication (152.6 U g-1). Thus, the extraction process using glass beads under vortex agitation proved to be very efficient. Freitas (2013)FREITAS MFM. 2013. Produção de β-galactosidase por Kluyveromyceslactis NRRL Y1564 em soro de leite e imobilização em quitosana. Dissertation (Master in Chemical Engineering) - Technology Center, Federal University of Ceará, Fortaleza, CE. (Unpublished)., studied two methods based on using 1.10 g of glass beads per mL: 1) rupture following 30 min vortex agitation with intervals of 2 min in ice-bath every 5 min and, 2) rupture by 40 min of ultrasound at 25 °C with an interval of 10 min preventing enzyme denaturing caused by water overheating. The first strategy showed a superior enzymatic activity (87.4 %) compared with second strategy. Based on these studies, in this work we used 1.1 g of glass beads per mL of cell suspension and tested two different times for cell rupture: 5 min and 10 min. Enzymatic activity did not differ for the two rupture cell times tested (data not shown). Thus, cells were disrupted for 5 min.

The enzymatic activity was influenced by both strain and culture media. The Tukey test showed statistical differences (p<0.05) between media S and the media with supplementation, SE and SEP, but not between these last two. The highest enzymatic activity was obtained for K. marxianus CCT 4086 strain in porungo cheese whey supplemented with yeast extract (SE) and the lowest values were obtained in porungo cheese whey without supplementation (S) for the two strains tested (Figure 1 and 2). In all experiments (three media and two strains) the highest enzymatic activity was achieved in 20 h of cultivation. Kinetics of lactose consumption, enzymatic activity and biomass formation for K. marxianus CBS 6556 in different media are shown in Figure 1. Lactose was practically consumed following 25 h of cultivation for all tested media, ranging from 92.4 % to 93.3 %, being the lowest consumption for the porungo cheese whey without any supplementation (S). Moreover, the lowest biomass concentration was observed in the whey without supplementation (5.35 g L-1). The same behavior was observed to enzymatic activity, reaching of 11.69 U mL-1 for S media compared to a maximum of 14.45 U mL-1 in porungo cheese whey supplemented with yeast extract (SE). Lactose was totally consumed for K. marxianus CCT 4086 in 20 h of cultivation for the all media tested (Figure 2), however a slower lactose metabolization kinetics was observed for S media when compared to the other two cultivation media (SE and SEP). Biomass concentration was similar for all media evaluated, reaching of 4.55 g L-1, 4.36 g L-1 and 4.24 g L-1 in S, SE and SEP, respectively, after 20 h of cultivation. Moreover, the enzyme activity was highest in 20 h of cultivation for all media tested, ranging from 14.41 U mL-1 to 16.73 U mL-1 in S and SE media, respectively. An enzymatic activity of 14.54 U mL-1 was obtained in SEP following 20 h of cultivation. The results are in agreement with Rech et al. (1999)RECH R, CASSINI CF, SECCHI AR & AYUB MAZ. 1999. Utilization of protein-hydrolyzed cheese whey for production of β-galactosidase by Kluyveromyces marxianus. J Ind Microbiol Biotechnol 23: 91-96. and Santiago et al. (2004)SANTIAGO PA, MARQUEZ LDS, CARDOSO VL & RIBEIRO EJ. 2004. Estudo da produção da β-galactosidase por fermentação de soro de queijo com Kuyveromyces marxianus. Ciênc Tecnol Alim 24: 567-572., who observed the highest cell growth and β-galactosidase synthesis using cheese whey or cheese whey permeate supplemented with yeast extract using different strains of K. marxianus. Rech et al. (1999)RECH R, CASSINI CF, SECCHI AR & AYUB MAZ. 1999. Utilization of protein-hydrolyzed cheese whey for production of β-galactosidase by Kluyveromyces marxianus. J Ind Microbiol Biotechnol 23: 91-96. reported that specific β-galactosidase activity did not differ between K. marxianus CBS 6556 and CBS 712 strains, although the last strain showed a higher biomass concentration. Braga et al. (2012)BRAGA ARC, GOMES PA & KALIL SJ. 2012. Formulation of Culture Medium with Agroindustrial Waste for β-galactosidase Production from Kluyveromyces marxianus ATCC 16045. Food Bioprocess Technol 5: 1653-1663. investigated the optimal enzyme condition, using cheese whey and rice effluent in cultures of K. marxianus CCT 7082, and the supplementation of the media with yeast extract led to a highest enzymatic activity of 10.45 U mL-1, lower than that obtained in this work. Contradictorily, Gupte & Nair (2010 ) observed that enzymatic activity was not influenced by supplementation of the cheese whey with different nitrogen sources using K. marxianus NCIM 3551. Although in this work the enzymatic activity did not differ between SE and SEP (p<0.05) for the two strains studied, subsequent tests were performed using SE because it would be a cheaper media. The strain K. marxianus CCT 4086 was chosen because it produced the highest enzymatic activity.

Figure 1
Kinetic of Kluyveromyces marxianus CBS 6556 in (a) porungo cheese whey, (b) porungo cheese whey suplemented with yeast extract and (c) porungo cheese whey supplemented with yeast extract and bactopeptone at 200 rpm and 30 °C. Lactose (-●-). Biomass (-∎-). Enzymatic activity (-∗-).
Figure 2
Kinetic of Kluyveromyces marxianus CCT 4086 in (a) porungo cheese whey, (b) porungo cheese whey supplemented with yeast extract and (c) porungo cheese whey supplemented with yeast extract and bactopeptone at 200 rpm and 30 °C. Lactose (-●-). Biomass (-∎-). Enzymatic activity (-∗-).

β-galactosidase production on different ph and temperature

Enzyme activity of K. marxianus CCT 4086 growing in SE was influenced by both pH and temperature (p <0.05), reaching the highest amount of 15.93 U mL-1 at pH 7.0 and 30 °C (Table II). Lactose was completely consumed following 25 h of cultivation for all tested pH (5.0, 6.0 and 7.0), with a slower lactose metabolization at pH 5.0 for both temperatures tested (Figure 3 and Figure 4). The pH also influenced the biomass formation. While the lower pH (5.0) produced less biomass in both temperatures (4.49 g L-1 and 5.27 g L-1), the highest biomass concentration of 7.68 g L-1 and 6.95 g L-1 at 30 °C and 37 °C, respectively, was achieved at pH 7.0. The enzymatic activities of all cultures peaked at 20 h of fermentation. Again, highest values of enzymatic activity were influenced by pH, the lowest at pH 5.0 and the highest at pH 7.0. Regarding temperature, at 37 °C the lowest values were found, and the highest, at 30 °C (Table II). Similar results were observed by Furlan et al. (2001)FURLAN SA, SCHNEIDER ALS, MERKLE R, CARVALHO-JONAS MF & JONAS R. 2001. Optimization of pH, temperature and inoculum ratio for the production of β-galactosidase by Kluyveromyces marxianus using a lactose-free medium. Acta Biotechnol 21: 57-64., who reported maximum β-galactosidase enzymatic activity at 30 °C and minimum at 37 ° C in cultures of Kluyveromyces marxianus CDB 002 in sugar-cane molasses medium (100 g L-1).

Figure 3
Kinetic of Kluyveromyces marxianus CCT 4086 in porungo cheese whey supplemented with yeast extract at 200 rpm and 30 °C in (a) pH 5.0, (b) pH 6.0 and (c) pH 7.0. Lactose (-●-). Biomass (-∎-). Enzymatic activity (-∗-).
Figure 4
Kinetic of Kluyveromyces marxianus CCT 4086 in porungo cheese whey supplemented with yeast extract at 200 rpm and 37 °C in (a) pH 5.0, (b) pH 6.0 and (c) pH 7.0. Lactose (-●-). Biomass (-∎-). Enzymatic activity (-∗-).
Table II
Enzymatic activity for different pH (5.0, 6.0 and 7.0) and temperatures (30 °C and 37 °C) in 20 h of cultivation of K. marxianus CCT 4086 cultured in porungo cheese whey.

The maximum specific growth rate (μmax ), the yields of biomass formation (YX/S ), specific product (YP/X ), and yields of product per substrate (YP/S ), calculated at 20 h of cultivation are shown in Table III. The lowest temperature (30 °C) led to the highest values of all kinetics parameters for all pH tested. The kinetic parameters increased with increased of pH values, except for YP/X , which was decreasing with pH. Rech et al. (1999)RECH R, CASSINI CF, SECCHI AR & AYUB MAZ. 1999. Utilization of protein-hydrolyzed cheese whey for production of β-galactosidase by Kluyveromyces marxianus. J Ind Microbiol Biotechnol 23: 91-96. found highest values of μmax (0.49-0.61 h-1) and YX/S (0.29-0.71 g g-1) for the two K. marxianus CBS 712 and CBS 6556, in experiments conducted in bioreactors. Although Machado et al. (2015 )MACHADO JR, BEHLING MB, BRAGA ARC & KALIL SJ. 2015. β-galactosidase production using glycerol and byproducts: Whey and residual glycerin. Biocatal Biotransform 33: 208-215. found the enzymatic activity of 41.7 U mL-1 in cultures of K. marxianus CCT 7082 in cheese whey and glycerol, pH 5, the specific product concentration was 1.85 U g-1 of dry cell, a value very smaller than that obtained in this work (2.55 U mg-1). Alves et al. (2010)ALVES FG, MAUGUERI FILHO F, BURKERT JFM & KALIL SJ. 2010. Maximization of β-galactosidase production: A simultaneous investigation of agitation and aeration effects. Appl Biochem Biotechnol 160: 1528-1539. evaluated the kinetic parameters using synthetic lactose media and different aeration conditions in bioreactor and found the range of enzymatic activity ranging from 4.7 U mL-1 to 14.6 U mL-1, the YX/S range of 0.07 g g-1 to 0.35 g g-1 and YP/X range of 0.26 g g-1 to 0.59 U g-1. Our results indicate the potential of using porungo cheese whey in this bioprocess.

Table III
Kinetics parameters of K. marxianus CCT 4086 cultured in porungo cheese whey supplemented with yeast extract at 200 rpm in shaker under different pH (5.0, 6.0 and 7.0) and temperature (30 °C and 37 °C).

Optimal Conditions For Enzyme Activity

The effect of the temperature and pH on the relative activity of the β-galactosidase produced by K. marxianus 4086 using porungo cheese whey as substrate is presented in Figure 5. The enzyme showed optimal activity at 37 °C and pH 6.5, in agreement with other studies using β-galactosidase from Kluyveromyces sp. (Siso 1996SISO MIG. 1996. The biotechnological utilization of cheese whey: a review. Bioresour Technol 57: 1-11., Jurado et al. 2002JURADO E, CAMACHO F, LUZÓN G & VICARIA JM. 2002. A new kinetic model proposed for enzymatic hydrolysis of lacyose by a β-galactosidase from Kluyveromyces fragilis. Enz Microb Technol 31: 300-309., Mlichová & Rosenberg 2006MLICHOVÁ Z & ROSENBERG M. 2006. Current trends of β-galactosidase application in food technology. J Food Nutr Res 45: 47-54., Klein et al. 2013KLEIN MP, FALLAVENA LP, SCHÖFFER JN, AYUB MAZ, RODRIGUES RC, NINOW JL & HERTZ PF. 2013. High stability of immobilized β-galactosidase for lactose hydrolysis and galactooligosaccharides synthesis. Carbohydr Polym 95: 465-470.). The enzymatic activity is dependent on the temperature (Figure 5a), in which an ascendant activity was observed up to reach the maximum activity at 37 °C. Above this temperature, the activity sharply declined due to enzyme denaturation. This occurs because the activation energy (Ea ) values for enzyme deactivation is typically higher than the Ea values for activation effect, once protein denaturation involves unfolding of large segments of the polypeptide chain (global process), requiring greater free energy change than that required for stabilization of the transition state at the active site (localized process) (Damodaran et al. 2007DAMODARAN S, PARKIN KL & FENNEMA OR. 2007. Fennema’s Food Chemistry. Boca Raton: CRC Press, 4th ed., 1160 p.). The pH effect on the relative activity of β-galactosidase was evaluated in the range of 5.5 to 8.0 (Fig. 5b). The enzymatic activity was upward until pH 6.5, when it reached the maximum value and from which activity started to decline. Ionizable groups in enzymes can undergo transitions dependent of the pH based on the pKa values of the amino acid residues (Damodaran et al. 2007DAMODARAN S, PARKIN KL & FENNEMA OR. 2007. Fennema’s Food Chemistry. Boca Raton: CRC Press, 4th ed., 1160 p.). The low enzymatic activity at pH 5.5 occurs because the isoelectric point (pI) of the β-galactosidases is 5.42 (Zhou & Chen 2001ZHOU QZK & CHEN XD. 2001. Effects of temperature and pH on the catalytic activity of the immobilized beta-galactosidase from Kluyveromyces lactis. Biochem Eng J 9: 33-40.). The enzyme showed optimal activity at pH 6.5 probably due to that the β-galactosidase has two active-site carboxyl groups in active site, one protonated (Glu482) and one ionized (Glu551), being both able to coexist in the same time at neutral pH (Zhou & Chen 2001ZHOU QZK & CHEN XD. 2001. Effects of temperature and pH on the catalytic activity of the immobilized beta-galactosidase from Kluyveromyces lactis. Biochem Eng J 9: 33-40.).

Figure 5
Effect of temperature (a) and pH (b) on the β-galactosidase activity from Kluyveromyces marxianus CCT 4086 produced in the better conditions.

The results obtained in this work are similar to Jurado et al. (2002)JURADO E, CAMACHO F, LUZÓN G & VICARIA JM. 2002. A new kinetic model proposed for enzymatic hydrolysis of lacyose by a β-galactosidase from Kluyveromyces fragilis. Enz Microb Technol 31: 300-309. that studied the effect of temperature and pH on the activity of β-galactosidase produced by Kluyveromyces fragilis and found the highest enzymatic activity at temperature 37 °C and pH 6.6. When investigating the influence of temperature (17-42 °C) and pH (5.0 to 9.0) on the activity of β-galactosidase from Kluyveromyces lactis in the free form, Song et al. (2010)SONG YS, LEE JH, KANG SW & KIM SW. 2010. Performance of β-galactosidase pretreated with lactose to prevent activity loss during the enzyme immobilisation process. Food Chem 123: 1-5. also found the optimum temperature of 37 °C and pH value of 7.0. Although in the study of Klein et al. (2013)KLEIN MP, FALLAVENA LP, SCHÖFFER JN, AYUB MAZ, RODRIGUES RC, NINOW JL & HERTZ PF. 2013. High stability of immobilized β-galactosidase for lactose hydrolysis and galactooligosaccharides synthesis. Carbohydr Polym 95: 465-470. the authors observed the maximum β-galactosidase activity at 45 °C using β-galactosidase from Kluyveromyces lactis (Maxilact LX 5000) in free form, the optimum pH of 6.5 was in accordance with results in this work. Since the optimum pH of the β-galactosidase is near neutral, the enzyme is quite suitable for saccharifying milk and sweet whey, setting up a higher demand to be used in these products compared to β-galactosidases from fungi species (Siso 1996SISO MIG. 1996. The biotechnological utilization of cheese whey: a review. Bioresour Technol 57: 1-11., Mlichová & Rosenberg 2006MLICHOVÁ Z & ROSENBERG M. 2006. Current trends of β-galactosidase application in food technology. J Food Nutr Res 45: 47-54.). The knowledge of the optimum enzymatic conditions consists as an important tool for its industrial application.

Porungo cheese whey proved to be an alternative and inexpensive carbon source for β-galactosidase production, even when non-supplemented. Moreover, the use of this by-product allows to associate both the reduction of environmental impacts caused by its inadequate disposal, with the production of a biomolecule that can be applied in the development of new products of the food industry. This study is a pioneer in the investigation of the biotechnological potential of the whey obtained from the porungo cheese, which may contribute to advances in scientific studies in the area of bioprocesses and food engineering.

CONCLUSIONS

Results showed the promising use of porungo cheese whey to produce β-galactosidase enzyme, using minimally media supplementation. The two yeast strains were able to produce biomass and the target enzyme. K. marxianus CCT 4086 was more efficient in the production of β-galactosidase using porungo cheese whey as substrate when supplemented with yeast extract at pH of 7.0 and temperature of 30 °C. Porungo cheese whey has not been used in bioprocess before and this is one of the first research on its potential use in biotechnology.

ACKNOWLEDGMENTS

The authors wish to thank CNPq (Conselho Nacional de Desenvolvimento Científico e Tecnológico) and UFSCar (Brazil) for the financial support of this research and scholarships for the first author.

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Publication Dates

  • Publication in this collection
    20 Nov 2023
  • Date of issue
    2023

History

  • Received
    8 Apr 2020
  • Accepted
    6 Aug 2020
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