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Food Science and Technology (Campinas)

Print version ISSN 0101-2061

Ciênc. Tecnol. Aliment. vol.32 no.2 Campinas Apr./June 2012 Epub Apr 12, 2012

http://dx.doi.org/10.1590/S0101-20612012005000037 

Effect of storage and processing of Brazilian flaxseed on lipid and lignan contents

 

Efeito do armazenamento e do processamento da linhaça brasileira em seus teores de lipídios e lignanas

 

 

Renée Leão Simbalista, Karoline de Macêdo Gonçalves Frota; Rosana Aparecida Manólio Soares; José Alfredo Gomes Arêas*

Faculdade de Saúde Pública, Universidade de São Paulo – USP, Av. Doutor Arnaldo, 715, Cerqueira Cesar, CEP 01246-904, São Paulo, SP, Brasil, e-mail: jagareas@usp.br

 

 


ABSTRACT

Flaxseed has been widely studied around the world; its incorporation into products habitually consumed by human populations has been stimulated due to its unique nutritional value. The objective of this study was to evaluate the chemical composition of Brazilian flaxseed, to analyze the stability of lipids present in whole flaxseed flour (WFF) or partially defatted flaxseed flour (DFF) stored under several temperatures, and to investigate the effect of bread making on a product containing flaxseed. Whole flaxseed flour presented (g.100 g–1) 25.7 of insoluble fiber, 10.7 of soluble fiber, 38.9 of lipids, and 2.65 of lignan. Defatted flaxseed flour presented 65% less lipids, 36% more fiber and 56% more lignan than whole flaxseed flour. The fatty acid profile was maintained in the defatted flaxseed flour, and it presented a stable composition during storage under ambient temperature, refrigeration, and freezing. The fatty acid profile was similar in the bread containing defatted flaxseed flour after dough development, baking, and storage at room temperature or refrigerated. After baking, 89% of the lignan content was kept in bread. Results show that Brazilian flaxseed has an interesting chemical composition, and that defatted flaxseed, by-product of lipid extraction, presents a good stability to grind and storage under several temperatures. Thus, defatted flaxseed flour can be incorporated in bread, increasing its nutritional and functional value.

Keywords: flaxseed; lignan; fatty acids' profile; stability to process and storage.


RESUMO

A semente de linhaça vem sendo estudada por pesquisadores em todo o mundo; sua incorporação em produtos habitualmente consumidos pela população vem sendo estimulada devido a seu destacado valor nutricional. Objetivos: avaliar a composição da linhaça brasileira, analisar a estabilidade dos lipídios presentes na farinha de linhaça integral (WFF) ou na farinha parcialmente desengordurada (DFF), estocadas sob diferentes temperaturas, e investigar o efeito do processamento em pão contendo linhaça. A farinha de linhaça integral apresentou (g.100 g–1): 25,7 de fibra insolúvel, 10,7 de fibra solúvel, 38,9 de lipídios e 2,65 de lignana. A farinha parcialmente desengordurada apresentou 65% menos lipídios, 36% mais fibra e 56% mais lignana, comparado a farinha de linhaça integral. O perfil de ácidos graxos foi mantido em DFF. A composição da farinha parcialmente desengordurada permaneceu estável durante o armazenamento sob temperaturas ambiente, refrigeração e congelamento. O perfil de ácidos graxos foi similar no pão contando DFF após o crescimento da massa, o cozimento e a estocagem às temperaturas ambiente ou de refrigeração. Após a cocção, 89% do conteúdo de lignana foi mantido no pão. Os resultados demonstram que a linhaça brasileira parcialmente desengordurada, subproduto da extração lipídica, apresenta estabilidade a moagem e estocagem sob diferentes temperaturas. Assim, a farinha parcialmente desengordurada pode ser incorporada a pães para incrementar seu valor nutricional e funcional.

Palavras-chave: linhaça; lignana; perfil de ácidos graxos; estabilidade ao processamento e armazenamento.


 

 

1 Introduction

Flaxseed (Linum usitatissimum L.), also known as linseed, is an edible oilseed that was significantly consumed prior to the industrial revolution (THOMPSON, 1995). However, due to its limited shelf-life, flaxseed was not used for human nutrition for a period of time. However, nowadays it gains attention worldwide as a functional food due to the findings that the consumption of flaxseed brings benefits to health, such as to help reducing the risk of occurrence of breast cancer, osteoporosis, diabetes, heart disease, and menopausal symptoms (DUFFY; CYR, 2003; DODIN et al., 2008; SACCO et al., 2009; THAKUR et al., 2009).

In Brazil, few studies have been carried out to examine the composition of national seed, the brown flaxseed, and its effect on health (UNIVERSIDADE..., 2006; SANTOS; AZEREDO; MARTINS, 2007; MACIEL; PONTES; RODRIGUES, 2008; CARDOZO et al., 2010; ROSA et al., 2010; SIMBALISTA et al., 2010). However, around the world, these studies are frequent, and the benefits were found to be related to flaxseed unique nutrient profile that includes a high concentration of three bioactive compounds, fiber, lignans, and α-linolenic fatty acid (ALA) (INSTITUTE…, 1998; SCIARRA; TOSCANO, 2000; THOMPSON, 2003).

The fiber is associated to phytoestrogen precursors called lignans present in the outer wall of the flaxseed. The high soluble fiber content is interesting for the nutritional point of view because it may decrease postprandial glucose absorption, improve glucose tolerance, and modulate serum cholesterol levels (CUNNANE et al., 1995; RICKARD; THOMPSON, 1997; THAKUR et al., 2009).

Flaxseed contains great concentration of lignans, 12 to 1500 times more than that observed in other fruits, vegetables, nuts, legumes, and grains in which they are found in significantly lesser amounts (MEAGHER; BEECHER, 2000; WESTCOTT; MUIR, 1996). Plant lignans are phenolic compounds whose carbohydrate conjugate is removed by intestinal bacteria to form the bioactive mammalian lignans, enterodiol, and enterolactone. These lignans are absorbed in the small intestine and conjugated in the liver. Flaxseed is the richest known source of the main mammalian lignan precursor, secoisolariciresinol diglucoside (SDG). SDG may affect the cancer incidence by altering production and metabolism of steroid hormones and their action at the cellular level (HUTCHINS et al., 2001; ADLERCREUTZ, 2007).

The oil in flaxseed is composed mainly of polyunsaturated fatty acids (PUFA). It is the richest known vegetable source of α-linolenic acid (ALA), usually found in cold-water fish (SHAHIDI; WANASUNDARA, 1998), but it lacks in Western diets (DAUN; BARTHET; CHORNICK, 2003; MORRIS, 2001; CARTER, 1993). Due to its unsaturation, ALA is subject to rapid and/or extensive oxidation by exposure to air, light, or temperature resulting in potential alteration in the nutritional composition and quality of food. The production of oxidized compounds, such as lipid peroxides, leads to a reduced shelf life (CHEN; RATNAYAKE; CUNNANE, 1994; ALAMED; McCLEMENTS; DECKER, 2006; BORAN; KARAÇAM; BORAN, 2006; DRUSCH et al., 2007; MORIYA et al., 2007).

Due to nutritional and functional aforementioned reasons and anticipating a future consumption of this ingredient, it becomes necessary to evaluate whether it is feasible in terms of stability, to incorporate the flaxseed flour as an ingredient of bread, given that during bread making the levels of bioactive compounds in cereal grains may decrease (SLAVIN; JACOBS; MARQUART, 2001).

The objectives of the present study were to examine the chemical composition of the Brazilian flaxseed, to verify the oxidative stability of ground flaxseed under various conditions of temperature and storage, and to evaluate the effect of storage and processing when flaxseed flour is incorporated into bread.

 

2 Materials and methods

2.1 Chemical composition of flaxseed

Two types of products usually found in the national market were selected: whole flaxseed and partially defatted flaxseed flour, a by-product of oil extraction by cold pressing process. Whole flaxseeds and seeds used for partially defatted flaxseed flour production were cultivated in Rio Grande do Sul State, Brazil.

For the following analyses, proximate composition, fatty acid profiles, and SDG determination, whole seeds were ground using a hammer mill (MML-100, Astecma, São Paulo, Brazil) to obtain the whole flaxseed flour (WFF). Partially defatted flaxseed flour (DFF) donated by Pazze, a vegetable oil industry (Panambi, Rio Grande do Sul, Brazil).

2.1.1 Proximate composition

The official methods of the Association of Official Analytical Chemists – AOAC (2000) were used in the proximate analysis. Moisture and ash contents were determined gravimetrically; total protein was determined by the Kjeldahl method (N × 6.25); fat was determined by petroleum ether extraction in a Soxhlet apparatus; and crude fiber and soluble and insoluble fractions were determined by an enzymatic-gravimetric method (PROSKY et al., 1988). Carbohydrates were calculated by the difference of the sum of protein, lipid, ashes, and fiber from 100. Caloric value was estimated by ATWATER coefficients: 4 kcal (16.8 kJ).g–1 for proteins, 4 kcal (16.8 kJ).g–1 for carbohydrates, and 9 kcal (37.7 kJ).g–1 for lipids (WATT; MERRILL, 1963).

2.1.2 Fatty acid profile

Lipids were extracted using the dry column methodology suggested by Marmer and Maxwell (1981). Ten milliliters of the dry column extract were transferred to a pre-weighed beaker and evaporated under a stream of nitrogen. Next, the extract was placed in a stove at 105 ºC and, after 3 hours, cooled in a desiccator and weighed. Lipid extract was submitted to cold saponification and methylation with BF3 in methanol (METCALFE; SCHMITZ; PELKA, 1966). Fatty acid analysis was performed in a gas chromatograph (CP9002, Chrompack, New Jersey, USA) with split injector (1:67 split ratio), flame ionization detector, and capillary column of fused silica CP-SIL 88 (50 m; 0.25 mm and 0.25 µm). The temperature of the injection port was 270 ºC, and that of the detector was 300 ºC. The initial oven temperature was 100 ºC followed by an increase to 240 ºC at a rate of 5 ºC/minute. The carrier gas was hydrogen at 1.2 mL/minute. The identification of the fatty acids was achieved by comparing their retention times with those of the fatty acid methyl ester mixture #189-19, which was used as quantitative external standards.

2.1.3 SDG content

The flaxseed flour was analyzed for SDG content, according to Coulman et al. (2005). Briefly, the ground sample was defatted with hexane (1:5 w/v) threefold, and the lignans in the defatted ground samples were extracted with 70% MeOH at 60 ºC. The extract was evaporated, hydrolyzed with NaOH 1 mol.L–1, and then neutralized with acetic acid 1 mol.L–1. The lignan-rich fraction was eluted using C18 reversed-phase octadecyl bonded silica (C18) extraction columns (Scientific Products and Equipment, Ontario, Canada) for salt removal, dried at 60 ºC, and redissolved in a sodium acetate buffer. After overnight, enzyme hydrolysis with β-glucuronidase (Helix pomatia, Sigma Chemical, Missouri, USA) at 37 ºC, the samples were again passed through a C18 column for salt removal, dried at 60 ºC and redissolved in MeOH. The internal standard 5α-androstane-3β,17β-diol (Steraloids, New Hampshire, USA) was added, MeOH was evaporated under nitrogen, and the lignans were derivatized (Tri-Sil Reagent HMDS/TMCS in pyridine 2:1:10, Pierce, Illinois, USA) for 30 minutes at 60 ºC. The reagent was removed under nitrogen; the sample was dissolved in hexane. The samples were analyzed by GC-MS (GC 6890 Series II, MS 5973, Hewlett-Packard, Pennsylvania, USA) equipped with HP-5ms capillary column (25 m × 0.12 mm × 0.25 µm). The temperature of the injection port was 280 ºC. The initial oven temperature was 100 ºC for 1 minute, followed by an increase to 280 ºC at a rate of 25 ºC/minute. The carrier gas was helium at 1 mL/minute. The volume injection was 1 µL.

This analysis was performed in the Department of Nutrition Sciences, Faculty of Medicine University of Toronto, Canada.

2.2 Effect of storage on partially defatted flaxseed flour (DFF) lipid oxidation

The following analyses were performed immediately after DFF acquisition (T0). Upon receive, DFF was stored at room temperature (25 ºC), refrigerated (5 ºC) or frozen (–12 ºC) in polyester and polyethylene golden foiled bags protected from air and light. Each package contained, in average, 80 g of DFF. The same analyses were carried out after 14 days of storage.

2.2.1 Fatty acid profile

The analysis was performed as described in 2.1.2.

2.2.2 TBARs determination

Thiobarbituric acid reactive substances (TBARS) determination was performed using the extraction method proposed by Vyncke (1975). The 1,1,3,3-tetraethoxypropane was used as standard. Absorbance reading was taken at 538 nm using a Cecil Brand spectrophotometer model 1020. The values found were interpreted as mg of 2-thiobarbituric acid reactive substances per 1000 g of sample.

2.3 Development and analysis of a bread containing DFF

2.3.1 Bread making

The bread (Table 1) was prepared and produced in an industrial bakery of "Fundação de Desenvolvimento da Panificação e Confeitaria" (Foundation for the Development of the Bakery and Confectionery) (FUNDIPAN, São Paulo, Brazil). Gluten addition was necessary to improve the bakery characteristics of the bread since flaxseed contains a great quantity of fiber.

 

 

White bread was prepared by using a semi-quick planetary mixer of two-speed transmission (35 and 240 rpm). After achieving ripe stage (verified by the dough apparent rheology by an experienced baker), the dough was divided into 800 g portions, modeled, and allowed to ferment into appropriate trays in a temperature-controlled fermentation chamber (33 ºC) for 45 minutes. An air circulating oven was used to bake the breads at 160 ºC for 45 minutes. After baking, the breads were allowed to cool to ambient temperature.

After 24 hours at the ambient temperature, it was sliced and packaged with two slices per package in polyester and polyethylene golden foiled bags to protect it from air and light. Each package contained, in average, 80 g of bread.

2.3.2 Effect of processing on SDG

In order to verify the stability of lignan, the dough was analyzed before and after its growth. SDG content in bread after baking was also verified. Before analysis, all samples were dehydrated by freeze-drying.

The analysis was performed as described in 2.1.3.

2.3.3 Effect of processing and storage on fatty acids

The samples were collected before and after baking, and after seven days of storage. Storage was performed in two different temperatures, at room temperature (25 ºC) or refrigerated (5 ºC).

Lipids extraction and fatty acid profile were performed as described in 2.1.2.

2.3.4 Statistical analysis

The results were expressed as mean values ± standard deviations. Comparison of means was performed by Student's t-test or one-way analysis of variance (ANOVA) followed by Tukey's test with significance defined at the p < 0.05 level. Statistical analyses were performed using the SPSS 15.0 software (SPSS Institute, North Carolina, USA).

 

3 Results e discussion

3.1 Chemical composition of flaxseed

The results for proximate composition of samples WFF and DFF are presented in Table 2.

 

 

Variations on flaxseed composition occur due to species variety, soil, and climate characteristics during seed growth or methods used in chemical determinations (DAUN; BARTHET; CHORNICK, 2003). Despite that, lipids, protein, and ash contents in Brazilian flaxseed were close to those found in Canadian (OOMAH; MAZZA, 1998; BOZAN; TEMELLI, 2008) and American flaxseed (HETTIARACHCHY et al., 1990).

Practically, all carbohydrates in flaxseed are dietary fibers, which are considered a source of soluble and insoluble fractions. According to Daun, Barthet and Chornick, 2003, the soluble/insoluble rate can vary from 20:80 to 40:60 in flaxseed. This study found the rate of 29:71 (soluble/insoluble fibers) for WFF and DFF.

Due to cold-press, DFF presents higher protein and fiber and lower lipid contents compared to those of WFF, as expected. The defatting process of the flour caused a reduction in 35% of the calorie value.

The contents of SDG in the flaxseed extract were determined and the results on a dry matter basis are shown in Table 3.

 

 

There was a large variability in the SDG concentration of WFF and DFF. In the study of Li et al. (2008), SDG content was found to be 1.54% in the defatted flaxseed powder on a dry matter basis. This result is in agreement with previous findings, in which SDG content varied between 0.6 and 2.9% in the defatted flaxseed powder (JOHNSSON et al., 2002; BEEJMOHUN et al., 2007). Struijs et al. (2007) obtained 7.5% of the lignan macromolecule from 400 g of flaxseed hulls indicating that flaxseed hulls were enriched in SDG compared to the cotyledons.

Main fatty acids of WFF and DFF analyzed are presented in Table 4.

 

 

Brazilian flaxseed presents 13% of saturated fatty acids, about 22% of monounsaturated fatty acids, and 65% of polyunsaturated linoleic plus α-linolenic (ALA) fatty acids. Fatty acid profile was not affected by cold-pressing.

The major content of lipids is represented by ALA. Flaxseed is the most important vegetable source of n-3 fatty acids. The percent of fat as ALA in flaxseed is 5.5 times higher than that in the next-highest sources, walnuts, and canola oil (GEBAUER et al., 2006).

According to Hettiarachchy et al. (1990), flaxseed contains 32-45% of oil, of which 51–55% is α-linolenic acid (n-3 fatty acid) and 15-18% is linoleic acid. The results of this study were slightly lower than those of previous reports, which found 53 to 58% of ALA (OOMAH; MAZZA, 1997; BOZAN; TEMELLI, 2008). Unsaturation levels can vary due to temperature during growth; seeds from colder lands usually present a greater amount of unsaturated fatty acids (DAUN; BARTHET; CHORNICK, 2003), which could explain this difference since weather in Brazil is typically tropical.

Simopoulos, Leaf and Salem Junior (2000) reported 2.22 g/day of ALA as the adequate intake (AI) for adults. Therefore, an adult would have to consume approximately 13 g of WFF or 30 g of DFF to meet this requirement.

The defatted meal, which is the residue after extraction of flaxseed oil, has been used as livestock feed, and little attention has been given to its chemical properties. This study demonstrated that the use of DFF brings advantages such as lower lipid quantities, which maintains its fatty acid profile, lower caloric value, and increased SDG content comparing to WFF.

3.2 Effect of storage on DFF lipid oxidation

Whole flaxseed remains stable in terms of lipid oxidation for many years; however, cold-pressing and high moisture conditions during storage can trigger enzymatic-promoted oxidation. Since limited knowledge is available, further research is required with regard to shelf life and cold-pressing operations (HALL; TULBEK; XU, 2006). Thus, this work aimed to study the lipid stability of DFF stored under several temperatures.

Figure 1 shows the fatty acid profile of DFF after fourteen days of storage.

 

 

Fatty acid profile remained unchanged during DFF storage (p > 0.05). As observed, a fourteen-day storage showed that sample was stable at room, refrigerated, and frozen temperatures. This storage period was not enough to degrade α-linolenic acid at different temperatures. Flaxseed contains different phenolic and antioxidant substances that may play a protective role in lipid oxidation (KITTS et al., 1999; KRAUSHOFER; SONTAG, 2002).

In contrast, the TBARS assay allowed a differentiation in oxidative stability of DFF samples. After about fourteen days of storage, an increase in the amount of radicals can be observed for flaxseed, especially at room temperature (Figure 2). The amount of TBARS of frozen flaxseed was the lowest observed among the different kinds of storage.

 

 

Despite the lower stability at room temperature, the final concentration of malonaldehyde in the sample stored for fourteen days was still small compared to the values found in powder milk (0.52 mgMA.kg–1), cheese (0.09 mgMA.kg–1), butter (0.12 mgMA.kg–1), and bacon (0.8 mgMA.kg–1) that exhibited good shelf life (TORRES; OKANI, 1997).

Malcolmson, Przybylski and Daun (2000) found that milled flaxseed is stable over 33 days of storage at 23 ± 2 ºC by measuring peroxide values, free fatty acids, conjugated double bonds, and volatile compounds. In the same study, panelists were not able to detect a difference in the odor characteristics between the fresh or stored flaxseed samples. Flaxseed contains a large number of phenolic and other antioxidant compounds that may act as protective factors against lipid oxidation (KRAUSHOFER; SONTAG, 2002).

3.3 Development and analysis of a bread containing DFF

Table 5 shows the SDG content in different steps of the production of bread.

 

 

Data on the lignans from processed foods containing flaxseed are limited despite the increased use of flaxseed (NESBITT; THOMPSON, 1997; RICKARD et al., 1998). In the present study, it was possible to observe that SDG content changes after fermentation, probably because microorganisms and their enzymes metabolized SDG in enterodiol and enterolactone. After baking, 89% of the SDG content was kept in the bread.

The fatty acid profile of the crude bread, baked bread, bread baked and stored for seven days at room temperature, and bread baked and stored for seven days under refrigeration is presented in Figure 3.

 

 

The results show that processing and storage apparently did not interfere in the fatty acid profile of breads. Some studies (CUNNANE et al., 1994; MANTHEY; LEE; HALL, 2002) confirmed the stability of ALA in bread products since heat is transferred to the product in an indirect way. Chen, Ratnayake and Cunnane (1994) produced muffins containing 28.5% of flaxseed. These authors verified that the ALA content did not change after two hours of baking at 178 ºC.

Cunnane et al. (1993) compared the plasma fatty acid profile from women who consumed 50 g of flaxseed to that of women who consumed the equivalent amount of flaxseed in bread. After four weeks of consumption, no difference was found between these groups.

For nutritional interventions, it is necessary to offer a food product that is similar to that population habitually consume. Therefore, flaxseed bread is an important product to enrich nutritionally the habitual diet and to introduce potentially health promoters such as the lignans.

 

4 Conclusions

Brazilian flaxseed is a rich source of n-3 fatty acids and SDG. No changes were observed in the fatty acid profile after cold press. Nevertheless, DFF presented lower lipid quantities, lower caloric value, and increased SDG content compared to those of WFF.

This study reported the stability of ground flaxseed, either alone or as an ingredient in bread, under various conditions of temperature and during several days. A great part of the SDG content is also stable during the dough and heat treatment of the bread.

As a result, Brazilian flaxseed and its defatted product may be stored and used as a feasible alternative to food product enrichment.

 

Acknowledgements

The authors are grateful to Dr. Lilian Thompson (Toronto University, Canada) for the identification and quantification of the SDG, and for the financial support provided by The State of São Paulo Research Foundation (FAPESP).

 

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Received 17/9/2010
Accepted 2/1/2012 (005064)

 

 

* Corresponding author