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Food Science and Technology

On-line version ISSN 1678-457X

Food Sci. Technol (Campinas) vol.34 no.4 Campinas Oct./Dec. 2014

http://dx.doi.org/10.1590/1678-457X.6465 

RESEARCH PAPER

 

Production of medium-chain-length polyhydroxyalkanoate by Pseudomonas oleovorans grown in sugary cassava extract supplemented with andiroba oil

 

 

Diego Aires da SilvaI; Regina Vasconcellos AntonioII; José Márcio RossiIII; Rosinelson da Silva PenaIV,*

IDepartamento de Tecnologia de Alimentos, Centro de Ciências Naturais e Tecnologia, Universidade do Estado do Pará - UEPA, Belém, PA, Brasil
IIUniversidade Federal de Santa Catarina - UFSC, Campus Araranguá, Araranguá, SC, Brasil
IIIDepartamento de Microbiologia e Parasitologia, Universidade Federal de Santa Catarina - UFSC, Florianópolis, SC, Brasil
IVInstituto de Tecnologia, Faculdade de Engenharia de Alimentos, Universidade Federal do Pará - UFPA, Belém, PA, Brasil

 

 


ABSTRACT

Pseudomonas oleovorans were grown on sugary cassava extracts supplemented with andiroba oil for the synthesis of a mediumchain- length polyhydroxyalkanoate (PHAMCL). The concentration of total sugars in the extract was approximately: 40 g/L in culture 1, 15 g/L in cultures 2 and 3, and 10 g/L in culture 4. Supplementation with 1% andiroba oil and 0.2 g/L of (NH4)2HPO4 was performed 6.5 hours after growth in culture 3, and supplementation with the same amount of andiroba oil and 2.4 g/L of (NH4)2HPO4 was performed at the beginning of growth in culture 4. The synthesis resulted mainly in 3-hydroxy-decanoate and 3-hydroxy-dodecanoate units; 3-hydroxy-butyrate, 3-hydroxy-hexanoate; and 3-hydroxy-octanoate monomers were also produced but in smaller proportions. P. oleovorans significantly accumulated PHAMCL in the deceleration phase of growth with an oxygen limitation but with sufficient nitrogen concentration to maintain cell growth. The sugary cassava extract supplemented with andiroba oil proved to be a potential substrate for PHAMCL production.

Keywords: Manihot esculenta; Carapa guianensis; biopolymers; airlift.


 

 

1 Introduction

Plastics are found everywhere in society, and problems with plastic residues include extensive accumulations in landfills and in terrestrial and aquatic ecosystems, which affect wildlife and human health (Lithner et al., 2011; Bugnicourt et al., 2014). These problems have encouraged researchers to study biodegradable plastic materials that could replace petrochemical polymers; polyhydroxyalkanoates (PHAs) have emerged as a promising alternative (Steinbüchel, 2010; Saharan et al., 2014; Urtuvia et al., 2014).

PHAs are a class of natural polyesters that can be accumulated by various microorganisms when there is an excess of available carbon and a limited supply of at least one nutrient essential to bacterial cell growth (Borges et al., 2004; Saharan et al., 2014; Urtuvia et al., 2014). Bacteria of the genus Pseudomonas, which belongs to ribosomal RNA homology group I, are able to synthesize PHA using a variety of carbon sources, including glucose, fructose and sucrose (Diniz et al., 2004; Santhanam & Sasidharan, 2010; Davis et al., 2013), n-octane and octanoate (Smet et al., 1983; Durner et al., 2000), and fatty acids (Du & Yu, 2002; Allen et al., 2010), among others.

P. oleovorans shows the specific ability to synthesize mediumchain-length PHAs (monomers with 6 to 16 carbon atoms in the main chain) from fatty acids (β-oxidation) (Fiedler et al., 2002), and sugars (de novo biosynthesis) (Huisman et al., 1989). That ability has encouraged the use of different combinations of carbohydrates and lipids to produce biopolymers with particular properties and function; such combinations include the glucose/lipid mixture (Ashby et al., 2001), hydrolyzed corn oil (Shang et al., 2008), cassava wastewater (Costa et al., 2009), whey and starch sources (Steinbüchel, 2010), and palm oil (Sudesh et al., 2011).

Cassava (Manihot esculenta Crantz) has previously been identified as an important carbon source for biotechnological processes (Pandey et al., 2000). Ramadas et al. (2009) and Aremu et al. (2010) produced PHAs from enzymatically and thermally hydrolyzed cassava starch. Using cassava wastewater, Nitschke & Pastore (2006) produced biosurfactants, and Costa et al. (2009) produced PHAs and rhamnolipids.

Brazil is the place of origin of cassava having a substantial diversity with a large collection of different varieties (Olsen, 2004). Sugary cassava, or mandiocaba, is a variety of cassava with a high content of free sugars, such as glucose, fructose, and sucrose. Unlike most varieties, sugary cassava is not predominantly starch (Carvalho et al., 2004). Vieira et al. (2011) found genetic differences between sugary and non-sugary cassava varieties in terms of carbohydrate reserves. According to Carvalho et al. (2004), the difference in the distribution patterns of starch and free sugars can be attributed to the hydrolysis of starch either by the phosphorylytic degradation mechanism or by the cleavage of starch by a series of starch hydrolytic enzymes, such as that occurring during seed germination in cereals, or by both.

In biotechnological processes used in PHA production, such as submerged fermentation, sugary cassava stands out as an attractive carbon source because it can be used to prepare an extract with a high concentration of free monosaccharides (glucose and fructose) (Vieira et al., 2011). Thus, the starch hydrolysis step may be omitted in the production of fermentable sugars that are able to sustain bacterial growth and biopolymer production, reducing production costs.

Since the cost of PHA production is much higher than that of non-biodegradable synthetic plastics, alternative production methods have been explored, including the maximization of carbon conversion and the productivity of bioprocesses using less expensive carbon sources (Steinbüchel, 2010; Bera et al., 2015; Berezina et al., 2014). Accordingly, the present study aimed to produce PHAMCL by P. oleovorans isolate using sugary cassava extract with and without fatty acid supplementation (andiroba oil).

 

2 Material and methods

2.1 Microorganism, sugary cassava extract, and andiroba oil

The bacteria Pseudomonas oleovorans, ATCC29347 isolate, was provided by the Department of Biochemistry at the Center of Biological Sciences, Federal University of Santa Catarina, Brazil. The microorganism was maintained at 25 ºC on a solid culture medium containing (per liter): 10.0 g of tryptone, 5.0 g of yeast extract, 5.0 g of sodium chloride, and 15.0 g of Agar.

A producer in the state of Pará, Brazil (Latitude 01º 27' 21" S and Longitude 48º 30' 16" W) provided the sugary cassava roots. To prepare the sugary cassava extract, the roots were washed, peeled, and ground using an industrial blender (POLI LS-4, Siemsen, Brazil). The material was filtered through 60 and 200 mesh sieve; the eluted fraction was allowed to stand and the starch was decanted. The supernatant - the sugary cassava extract - was separated and stored at -18 ºC until use.

The andiroba oil was obtained through mechanical extraction by mechanical pressing of the andiroba kernels (Carapa guianensis Aubl.) using a continuous screw press (MPe-40 R, ecirtec, Brazil). The extract was pumped through a filter press (FPe-25/10 AC, ecirtec, Brazil) and refrigerated (5 ºC) in the dark until use.

2.2 Bioreactor

A stainless steel airlift bioreactor with external circulation and a working capacity of 5 liters was used. The reactor was equipped with control systems for pH, temperature, and dissolved oxygen. Sterilization of the air filtration membrane (PTFe, 0.2 mm, Millipore) and the acid and base solutions was performed at 121 ºC for 20 min. The bioreactor was sterilized with direct steam.

2.3 Characterization of the sugary cassava extract and the andiroba oil

Glucose, fructose, and sucrose concentrations in the sugary cassava extract were assessed in a reaction medium containing ATP, NAD+ and glucose-6-phosphate dehydrogenase (G6PDH), to which hexokinase, phosphoglucoisomerase (PGI), and invertase (or β-fructosidase) were sequentially added to assess the sugars. In this process, hexokinase mediates phosphorylation of glucose to glucose-6-phosphate (G6P) using ATP. Next, G6P is oxidized by G6PDH to gluconate-6-phosphate using NAD+ as the oxidant coenzyme. PGI converts fructose-6phosphate (F6P) into G6P, and β-fructosidase converts sucrose into glucose + fructose. NADH production was detected by the change of absorbance intensity at 340 nm measured using a spectrophotometer adapted to an elisa plate reader (Praxedes et al., 2006). Moisture, ash, and protein (6.25 nitrogen-to-protein conversion factor) of the sugary cassava extract were also assessed using official methods (Association of Official Anaytical, 1997). The primary fatty acids in the andiroba oil were quantified by gas chromatography in accordance with Darnet et al. (2011).

2.4 Inoculum and culture medium preparation

The inoculum was produced from a pre-inoculum that was prepared inoculating a single colony and transferred to an erlenmeyer flask containing 100 mL of sterile sugary cassava extract (120 ºC/20 min). The culture was incubated for 18 hours at 30 ºC under orbital shaking of 0.55 g. Following incubation, the pre-inoculum was transferred to another flask with 400 mL of extract, which was kept under aeration by injection of sterile air (filtered in a 0.2 mm PTFe Millipore membrane) for 24 hours at 30 ºC.

As for the cultures in the bioreactor, 1 M HCl was initially added to the extract until pH 3.8; this step was performed for precipitation of carotenoids that give the extract a yellow color and which were later removed by filtration (Watman No. 12 filter). Next, the extract was supplemented with the following nutrients (per liter): 5.8 g of K2HPO4, 3.7 g of KH2PO4, 0.25 g of MgSO4.7H2O, and 1.6 g of (NH4)2HPO4. Following supplementation, 1 M NaOH was added to adjust the pH to 7.0. Andiroba oil supplementation was performed during cultivation in the bioreactor. The culture media were preheated to 100 ºC for 60 minutes before inoculation and later cooled to 30 ºC.

2.5 Cultures

Four cultures (Pseudomonas oleovorans+culture medium) were grown in the bioreactor under the following conditions: culture 1 - sugary cassava extract with approximately 40 g/L of total sugars; culture 2 -sugary cassava extract diluted to approximately 15 g/L of total sugars; culture 3 - same diluted extract as that of culture 2 but supplemented with 1% (v/v) andiroba oil and 0.2 g/L of (NH4)2HPO4 after 6.5 hours of growth; and culture 4 - sugary cassava extract diluted to approximately 10 g/L of total sugars, supplemented with 1% (v/v) andiroba oil and 2.4 g/L of (NH4)2HPO4 at the onset of growth.

In each culture, 4.5 L of culture medium were used, to which 1 mL/L of polypropylene glycol antifoam was added. The medium was transferred to the bioreactor under aseptic conditions following heat treatment (100 ºC/1 hour) and cooling (30 ºC). Aeration and oxygen saturation (> 20 min) were initiated after the temperature of the medium stabilized at 30 ºC. Following this step, 500 mL of inoculum were aseptically introduced into the bioreactor, which resulted in an initial biomass concentration of 0.5 g/L. The control system was programmed to maintain the dissolved oxygen concentration above the critical level, pre-set at 13%, which required an airflow rate from 0.25 to 1.3 vvm (volume of air per volume of reaction per minute). The air pressure at the top of the bioreactor was maintained at 50.7 kPa during the periods of higher oxygen demand.

2.6 Analytical assessments during growth

To monitor the cultures, 15 mL aliquots were taken consecutively, which were initially centrifuged for cell separation at 8000 g for 5 minutes. Cell concentration was determined by gravimetry through oven drying (75 ºC) to a constant weight. Residual glucose and nitrogen were quantified in the supernatant by an enzymatic-colorimetric method using a commercial kit (Gold Analisa, Brazil) (Trinder, 1969). The dry cell mass was subjected to acid methanolysis, as described by Braunegg et al. (1978) and with the modifications proposed by Brandl et al. (1988), for PHA quantification. A gas chromatograph (GC-2014, Shimadzu, Columbia) with a flame ionization detector (FID) was used in the identification and quantification of PHAs. A fused silica capillary column (Supelcowax 10, 0.32 mm x 30 m) was utilized. The carrier gas was hydrogen at 20 mL/min, and the temperatures at injection, detection, and at the column were 250 ºC, 280 ºC and 50 ºC, respectively. A standard curve was constructed with the following standards: P(3HO-co-3HHx), (92.71% 3HO and 7.29% 3HHx), P(3HD-co-3HDd-co-3HO), and (50.59% 3HD, 15.07% 3HDd, 34.33% 3HOx).

2.7 Mathematical treatment

Cell growth during the exponential phase is described by equation 1; the integrated form of which (equation 2) was used to determine the maximum specific growth rate (mmax), which is the slope of the ln X versus t correlation. Conversely, the biomass yield coefficient (YX/S) of a batch culture at a constant volume is defined by equation 3; the slope of its integrated form (equation 4) therefore enabled the determination of YX/S. Linear regression analysis was conducted using Microsoft Office excel 2007 software.

where X = biomass concentration (g/L), Xo = initial biomass concentration (g/L), S = substrate concentration (g/L); So = initial substrate concentration (g/L), µmax = maximum specific growth rate (h-1), t = time (h), and YX/S = biomass yield coefficient (gX/gS).

 

3 Results and discussion

3.1 Proximate composition of sugary cassava extract and andiroba oil

The sugary cassava extract, which represented 61.40% of the root weight, had 94.15% (±0.11) moisture, 0.12% (±0.08) ashes, 0.19% (±0.03) proteins, 1.29% (±0.09) sucrose, 2.26% (±0.04) glucose, and 1.65% (±0.06) fructose. The high concentrations of free sugars demonstrated that sugary cassava extract is an excellent source of fermentable sugars.

According to its fatty acid profile, andiroba oil had 0.21% myristic acid (C14:0), 28.29% palmitic acid (C16:0), 1.07% palmitoleic acid (C16:1), 8.46% stearic acid (C18:0), 50.70% oleic acid (C18:1), 9.88% linoleic acid (C18:2), and 1.39% linolenic acid (C18:3). Abreu et al. (2004) found a similar profile for andiroba oil.

3.2 Polyhydroxyalkanoate production in Airlift bioreactor

Figure 1 shows the results obtained for culture 1, in which sugary cassava extract was the only carbon source. Figure 1a shows that there was cell growth for approximately up to 12 hours under those conditions; at that time, practically all nitrogen was consumed, and a stationary phase of bacterial growth was initiated. From that point onwards, there was no noticeable variation in substrate consumption, and the medium retained approximately 12 g/L of residual glucose at the end of the process, which indicated that the P. oleovorans did not consume the entire substrate. The culture produced a biomass yield coefficient (YX/S) of 0.19 gX/gS, a maximum specific growth rate (µmax) of 0.25 h-1, the exponential growth phase lasted up to five hours, and the maximum biomass concentration was 3.20 g/L in 16 hours of cultivation.

The critical oxygen level during culture growth was 13% of saturation level; below this level, oxygen is limited. Thus, dissolved oxygen was limited in the medium during virtually all growth (Figure 1b). The bioreactor therefore had to be pressurized with 25 kPa even before the first hour of growth to prevent the concentration of dissolved oxygen from reaching values close to zero. The pressure was adjusted to 100 kPa after the third hour of growth and maintained at that condition until the end of the process. Despite the high oxygen demand observed, oxygen may have been limited because of the osmotic stress of the cell resulting from the high concentration of substrate; this hypothesis must not be overlooked because the exponential phase was not well-characterized, including the times that oxygen was above the critical concentration. Under the conditions of culture 1, the PHA production reached a maximum of 6.26% after 24 hours of growth, and the product yield coefficient (YP/S) was 0.0034 gP/gS.

The performance of culture 1 indicated the need to reduce the carbon/oxygen ratio in the culture medium to avoid or minimize oxygen limitation. Therefore, in culture 2, the concentration of total sugars in the sugary cassava extract was reduced to approximately 15 g/L. Under this condition, cell growth time was reduced to eight hours (Figure 2a), which was four hours less than that of culture 1; there was an increase in the maximum specific growth rate (µmax = 0.36 h-1), and the exponential growth phase was also extended to up to five hours of growth, which coincided with the point at which the oxygen concentration became critical (Figure 2b). The maximum biomass concentration was 3.20 g/L in 16 hours of growth under the same conditions as those of culture 1; however, the biomass yield coefficient (YX/S = 0.26 gX/gS) and the product yield coefficient (YP/S = 0.0084 gP/gS) were higher in culture 2. Substrate dilution improved bacterial growth conditions, but the maximum PHA concentration (6.50%) had the same order of magnitude as that of culture 1 in 16 hours of growth. The consumption of the previously synthesized PHA was observed thereafter, which indicated that the use of P. oleovorans requires special attention in the control of high stress. Huijberts et al. (1992) identified intracellular enzymes in P. oleovorans named PHA depolymerases, and Knoll et al. (2009) reported that this family of enzymes hydrolyzes intracellular PHA granules under extreme environmental conditions, such as nutrient and oxygen limitation.

Based on the finding that the point of nitrogen limitation coincided with the end of the cellular growth phase in culture 2, although at low levels of carbon (<4 g/ L of glucose), a new cultivation condition was defined to enable the maintenance of that microbial stress point for a longer period of time and to increase the accumulation of PHA in cells. Thus, the concentration of total sugars in the sugary cassava extract was maintained at approximately 15 g/L in culture 3, but the culture medium was supplemented with 0.2 g/L of (NH4)2HPO4 as a source of nitrogen and with 1% (v/v) andiroba oil as a lipid co-substrate. Supplementations were performed after 6.5 hours of growth because nitrogen limitation occurred at that time in culture 2 (Figure 2a), and the culture, which had not yet reached stationary phase that would minimize the effect of supplementation with andiroba oil on cell growth and enable the production of lipases that are responsible for the hydrolysis and release of fatty acids.

Cell growth lasted up to ten hours in culture 3, and the exponential growth phase lasted up to 8 hours of cultivation, higher than the 5 hour-growth observed in cultures 1 and 2. The maximum specific growth rate (mmax = 0.23 h-1) and the biomass yield coefficient (YX/S = 0.17 gX/gS) of culture 3 were lower than those of culture 2, but the maximum biomass concentration (X = 3.61 g/L) in 24 hours of cultivation and the product yield coefficient (YP/S = 0.0340 gP/gS) were higher. The concentration of dissolved oxygen in culture 3 reached the critical limit (Figure 3b) in less time than in culture 2 (Figure 2b), but that critical condition remained the same in both cultures for virtually the same period of time. PHA production in culture 3 reached a maximum of 15.96% in 24 hours of process, which is more than twice the production observed in cultures 1 and 2 and is attributable to the addition of andiroba oil.

According to Figure 3a, supplementation with (NH4)2HPO4 in culture 3 kept the nitrogen concentration constant (≈ 0.6 g/L) for approximately 2 hours thereafter; after this point, the nitrogen concentration decreased again until it reached the critical limit after approximately 15 hours of cultivation. There was a sudden increase in dissolved oxygen to a concentration above the critical (Figure 3b) at approximately 10 hours of cultivation, which indicates a deceleration of bacterial metabolism, as confirmed by the maintenance of 4 g/L of residual glucose in the medium (Figure 3a), from the point of nitrogen limitation.

The performance observed under the conditions of culture 3 suggests that P. oleovorans significantly accumulated PHA in the deceleration phase of growth under oxygen limitation but with sufficient nitrogen to sustain growth under limiting conditions, which prevented cellular metabolic processes and polymer production processes from stopping. Smet et al. (1983) and Huisman et al. (1992) found similar results and observed an increase in biomass following nutrient limitation, which was related to PHA accumulation.

Culture 4 was formulated based on the results of culture 3 but with an increase in nitrogen concentration to 2.4 g/L and a reduction in the concentration of sugars in sugary cassava extract to approximately 10 g/L of glucose. Culture 4 was supplemented with nitrogen and andiroba oil at the onset of the cultivation; enzyme production was thus induced from the start of the process, increasing the availability of acil-CoA produced by β-oxidation of fatty acids (Du & Yu 2002), which was immediately incorporated into the polymer when stress conditions favored PHA production.

The results of culture 4 are shown in Figure 4. Cell growth was linear in that culture (Figure 4a), indicating limitation in the first hours of the process, which was confirmed by the maintenance of the oxygen concentration in the system near or above the critical concentration during the entire process (Figure 4b). Although biomass production in culture 4 was less than half of that observed in the remaining cultures (1.54 g/L), this process conditions resulted in the highest PHA concentration (18.41%). There was an increase of the maximum specific growth rate (mmax = 0.27 h-1) and the biomass yield coefficient (YX/S = 0.23 gX/gS) in relation to culture 3, but the product yield coefficient (YP/S = 0.0270 gP/gS) decreased.

Table 1 shows the main products of the four cultures, and it can be seen that the copolymers predominantly produced were 3-hydroxy-decanoate (3HD) and 3-hydroxydodecanoate (3HDD). The monomers 3-hydroxybutyrate (3HB), 3-hydroxyhexanoate (3HHx), and 3-hydroxy-octanoate (3HO) were also incorporated. Co-polymers with short- and medium-chain-length monomeric units were produced mainly when the sugary cassava extract was supplemented with andiroba oil. In studies using other strains of Pseudomonas and mixtures of lipids and carbohydrates as carbon sources, Ashby et al. (2001) and Costa et al. (2009) did not detect production of these copolymers. On the other hand, Srivastava & Tripathi (2013) observed production of PHAs with short- and medium-chain-length in a study using Alcaligenes sp. strains and fructose supplemented with palmitic, stearic, oleic, and linoleic fatty acids. This type of polymer can have highly specific applications because it has physical and chemical properties that are intermediate between crystalline polymers, such as polyhydroxybutyrate (PHB) and elastomers, namely mediumchain-length polyhydroxyalkanoate (PHAMCL).

 

 

There is a relevant aspect obtained in the present study (Table 2) that relates to stoichiometric results. In general, the biomass yield coefficient (YX/S) were low compared to the values found by Durner et al. (2000) (0.62 to 0.97 gX/gS), who studied poly[(R)-3-hydroxyalkanoates] accumulation in P. oleovorans using octanoate as a substrate. The performance observed here can be attributed to the metabolic flux that is related to PHA production with respect to the use of cellular energy or as a result of physical impediments by the intracellular granules formed preventing cell division, which contributed to low biomass production.

 

 

A study conducted by escapa et al. (2012) on the distribution of energy involved in the metabolic flux of PHA accumulation in wild-type and genetically modified strains of Pseudomonas putida showed that there was an increase of acetyl CoA synthesis at low levels of nitrogen, which was detrimental to the PHA cycle. According to these authors, the excess of acetyl-CoA favored the citric acid cycle, increasing respiration and CO2 production and thus hindering biomass production and dissipating energy. In that case, PHA synthesis in P. putida would be a method of channeling excess energy and thus maintaining the equilibrium and energy balance of bacterial metabolism.

The pre-assumptions shown may be used as the basis to explain the low biomass yield coefficient (YX/S) observed in the current study. However, there is a need for more specific studies examining the metabolism of PHA accumulation in P. oleovorans under these conditions. Nevertheless, the findings of the present study indicate that a process with separate cellular growth and biopolymer production phases would be an effective strategy to increase PHA production. In the growth phase, particular focus should be directed toward oxygen supply, ensuring that its concentration is maintained above the critical level and at a convenient carbon/nitrogen ratio. In the phase of biopolymer accumulation, supplementation with lipid co-substrate and the maintenance of limiting levels of oxygen are key conditions. The process can be studied in an airlift bioreactor, but it requires the application of other forms of operation, including a continuous cultivation phase to keep cell concentrations low and to avoid oxygen limitation and a batch phase in another reactor with oil supplementation and oxygen limitation. Providing conditions that limit cell growth by controlling oxygen is much more practical than using any other nutrient.

 

4 Conclusions

P. oleovorans accumulated PHA in sugary cassava extract supplemented with andiroba oil in the deceleration phase of growth and under oxygen-limiting conditions. This process is an attractive alternative to produce biopolymers because controlling dissolved oxygen in bioreactors is simpler than controlling other nutrients. However, conditions of high stress must be avoided because they favor the intracellular depolymerization of previously synthesized PHA. Co-polymers with short- and medium-chain-length monomeric units were produced, which may have highly specific applications. The two-stage process (biomass accumulation and PHA production separately) may be a useful strategy to optimize the production process of these biopolymers.

 

Acknowledgements

The authors are grateful to CAPES - Coordination for the Improvement of Higher education Personnel (Coordenação de Aperfeiçoamento de Pessoal de Nível Superior) and CNPq - The National Council for Scientific and Technological Development (Conselho Nacional de Desenvolvimento Científico e Tecnológico) for the financial support.

 

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Received 31 July, 2014
Accepted 03 Nov., 2014 (006465)

 

 

* Corresponding author: rspena@ufpa.br

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