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Extraction of hydrocolloids from Pereskia Aculeata Miller: reuse of process residue as activated carbon for the pigment-removal phase

Abstract

Hydrocolloids of Pereskia aculeata Miller (OPNH) are potential ingredients in food industry as emulsifiers and stabilizers. The extraction process of OPNH requires the removal of pigments with activated carbon. Because this step is critical to the quality of the ingredient and has an impact on costs, a new activated carbon has been developed with residues from the same process. Residues activated with NaOH and H3PO4 (300 °C, 1 h) were subjected to batch adsorption tests in model solutions of malachite green (MG), carbohydrate and protein. Residue treated with 85% H3PO4 (OPNAC) had higher productivity and MG adsorption capacity, displaying a predominantly microporous surface (MEV/BET) with chemical activation confirmed by TG/FTIR. OPNAC showed higher MG and protein adsorption capacity than the commercial activated carbon (CAC) did. Results for MG-adsorption capacity by OPNAC did not show significant differences in the presence of protein and carbohydrate, presenting the higher affinity of the adsorbent for the dye. Adsorption isotherms showed OPNAC to be more favorable to MG adsorption than CAC, and to have a good fit to Langmuir-Freundlich model. OPNAC made it possible to reduce costs and allowed the sustainability of the process, leading to increased efficiency in selective pigment removal compared with CAC.

Keywords:
adsorption; carbohydrate; malachite green; protein; sustainable process

1 Introduction

Hydrocolloids are functional ingredients used in the food industry for the control of microstructure, texture, flavor and shelf-life. (Dickinson, 2003Dickinson, E. (2003). Hydrocolloids at interfaces and the influence on the properties of dispersed systems. Food Hydrocolloids, 17(1), 25-39. http://dx.doi.org/10.1016/S0268-005X(01)00120-5.
http://dx.doi.org/10.1016/S0268-005X(01)...
). As a result of the increasing demand for hydrocolloids with specific functionality in recent years, the search for new hydrocolloid sources with appropriate properties is an active area of study (Salehi et al., 2014Salehi, F., Kashaninejad, M., Tadayyon, A., & Arabameri, F. (2014). Modeling of extraction process of crude Polysaccharides from Basil seeds (Ocimum Basilicum L.) as affected by process variables. Journal of Food Science and Technology, 52(8), 5220-5227. PMid:26243945.). Plant-derived hydrocolloids have a friendlier image for consumers compared with hydrocolloids derived from animals (Vardhanabhuti & Ikeda, 2006Vardhanabhuti, B., & Ikeda, S. (2006). Isolation and characterization of hydrocolloids from monoi (Cissampelos Pareira) leaves. Food Hydrocolloids, 20(6), 885-891. http://dx.doi.org/10.1016/j.foodhyd.2005.09.002.
http://dx.doi.org/10.1016/j.foodhyd.2005...
) and number of studies have been carried out to develop hydrocolloids from new vegetable sources (Capitani et al., 2013Capitani, M. I., Ixtaina, V. Y., Nolasco, S. M., & Tomás, M. C. (2013). Microstructure, chemical composition and mucilage exudation of Chia (Salvia Hispanica L.) nutlets from Argentina. Journal of the Science of Food and Agriculture, 93(15), 3856-3862. PMid:23900918. http://dx.doi.org/10.1002/jsfa.6327.
http://dx.doi.org/10.1002/jsfa.6327...
; Petera et al., 2015Petera, B., Delattre, C., Pierre, G., Wadouachi, A., Elboutachfaiti, R., Engel, E., Poughon, L., Michaud, P., & Fenoradosoa, T. A. (2015). Characterization of arabinogalactan-rich mucilage from cereus triangularis cladodes. Carbohydrate Polymers, 127, 372-380. PMid:25965496. http://dx.doi.org/10.1016/j.carbpol.2015.04.001.
http://dx.doi.org/10.1016/j.carbpol.2015...
).

Hydrocolloids used in the Brazilian food industry are from imported products, despite the fact that the country has native plants with high potential for hydrocolloid production, though their commercial and industrial uses have not been fully investigated (Merce et al., 2001Merce, A. L. R., Landaluze, J. S., Mangrich, A. S., Szpoganicz, B., & Sierakowski, M. R. (2001). Complexes of arabinogalactan of Pereskia Aculeata and Co2+, Cu2+, Mn2+, and Ni2+. Bioresource Technology, 76(1), 29-37. PMid:11315807. http://dx.doi.org/10.1016/S0960-8524(00)00078-X.
http://dx.doi.org/10.1016/S0960-8524(00)...
). Aiming to provide a new vegetable source for hydrocolloid production, Lima et al. (2013)Lima, F. A. Jr, Conceição, M. C., Resende, J. V., Junqueira, L. A., Pereira, C. G., & Prado, M. E. T. (2013). Response surface methodology for optimization of the mucilage extraction process from pereskia aculeata miller. Food Hydrocolloids, 33(1), 38-47. http://dx.doi.org/10.1016/j.foodhyd.2013.02.012.
http://dx.doi.org/10.1016/j.foodhyd.2013...
explored the hydrocolloid extraction process from Pereskia aculeata Miller.

Pereskia species are considered a general model of the morphology and physiology of ancestral cacti characteristics, preserving some primitive features lost in other genera. In Brazil, Pereskia aculeata is popularly known as ora-pro-nobis (OPN), its leaves are traditionally used in regional cuisine and is also used as an emollient, due to their high mucilage content (Takeiti et al., 2009Takeiti, C. Y., Antonio, G. C., Motta, E. M., Collares-Queiroz, F. P., & Park, K. J. (2009). Nutritive Evaluation of a non-conventional leafy vegetable (Pereskia Aculeata Miller). International Journal of Food Sciences and Nutrition, 60(Suppl 1, Suppl 1), 148-160. PMid:19468927. http://dx.doi.org/10.1080/09637480802534509.
http://dx.doi.org/10.1080/09637480802534...
). Mucilage is a complex polysaccharide with high water absorption capacity that represents a potential source for industrial food hydrocolloids as binder and thickening agent in food. Mucilages from cactus were largely described as arabinogalactan-rich polysaccharides made up of galactose, arabinose, rhamnose and galacturonic acid (Sáenz et al., 2004Sáenz, C., Sepúlveda, E., & Matsuhiro, B. (2004). Opuntia Spp Mucilage’s: a functional component with industrial perspectives. Journal of Arid Environments, 57(3), 275-290. http://dx.doi.org/10.1016/S0140-1963(03)00106-X.
http://dx.doi.org/10.1016/S0140-1963(03)...
). OPN leaves are rich in high-quality and highly digestible proteins, with a 25% protein content (Takeiti et al., 2009Takeiti, C. Y., Antonio, G. C., Motta, E. M., Collares-Queiroz, F. P., & Park, K. J. (2009). Nutritive Evaluation of a non-conventional leafy vegetable (Pereskia Aculeata Miller). International Journal of Food Sciences and Nutrition, 60(Suppl 1, Suppl 1), 148-160. PMid:19468927. http://dx.doi.org/10.1080/09637480802534509.
http://dx.doi.org/10.1080/09637480802534...
).

The extraction process of OPN hydrocolloids (OPNH) is shown in Figure 1 (Lima et al., 2013Lima, F. A. Jr, Conceição, M. C., Resende, J. V., Junqueira, L. A., Pereira, C. G., & Prado, M. E. T. (2013). Response surface methodology for optimization of the mucilage extraction process from pereskia aculeata miller. Food Hydrocolloids, 33(1), 38-47. http://dx.doi.org/10.1016/j.foodhyd.2013.02.012.
http://dx.doi.org/10.1016/j.foodhyd.2013...
). This process consisted of the hot extraction of raw material previously triturated with water. The solid material resulting was subjected to the Pressing step, and the liquid fraction was mixed with the result of Filtration 1, forming Extract 1. The Filtration 1 step consisted of a vacuum filtration, and Extract 1 was placed in a fixed-bed column with commercial activated carbon to remove pigments (Filtration 2), resulting in Filtrate 2, which was subjected to precipitation in ethyl alcohol.

Figure 1
Extraction process of Pereskia aculeata Miller hydrocolloids.

Conceição et al. (2014)Conceição, M. C., Junqueira, L. A., Guedes Silva, K. C., Prado, M. E. T., & de Resende, J. V. (2014). Thermal and microstructural stability of a powdered gum derived from Pereskia Aculeata miller leaves. Food Hydrocolloids, 40, 104-114. http://dx.doi.org/10.1016/j.foodhyd.2014.02.015.
http://dx.doi.org/10.1016/j.foodhyd.2014...
adapted this process and performed hydrocolloid extraction considering the optimization of its parameters. One of the changes was to use only the OPN leaves, generating solid residues like plant branches in the process. This material could be transformed into activated carbon for the application of reuse in the same process for the removal of pigments, making it sustainable. Adsorption using activated carbon (AC) has proved to be very effective in the removal of dyes. However, complex media, as is the case of hydrocolloid extracts, where components must be preserved, requires the use of adsorbents with specificity and selectivity. Many researchers have studied the production of AC using renewable and cheaper precursors which are mainly industrial and agricultural by-products (Alves et al., 2013Alves, C. C. O., Franca, A. S., & Oliveira, L. S. (2013). Removal of Phenylalanine from aqueous solutions with thermo-chemically modified corn cobs as adsorbents. Lebensmittel-Wissenschaft + Technologie, 51(1), 1-8. http://dx.doi.org/10.1016/j.lwt.2012.11.012.
http://dx.doi.org/10.1016/j.lwt.2012.11....
; Clark et al., 2012Clark, H. C., Alves, C. C. C., Franca, A. S., & Oliveira, L. S. (2012). Evaluation of the performance of an agricultural residue-based activated carbon aiming at removal of phenylalanine from aqueous solutions. Lebensmittel-Wissenschaft + Technologie, 49(1), 115-161. http://dx.doi.org/10.1016/j.lwt.2012.04.026.
http://dx.doi.org/10.1016/j.lwt.2012.04....
; Reffas et al., 2010Reffas, A., Bernardet, V., David, B., Reinert, L., Lehocine, M. B., Dubois, M., Batisse, N., & Duclaux, L. (2010). Carbons prepared from coffee grounds by H3PO4 activation: characterization and adsorption of methylene blue and nylosan red N-2RBL. Journal of Hazardous Materials, 175(1-3), 779-788. PMid:19942347. http://dx.doi.org/10.1016/j.jhazmat.2009.10.076.
http://dx.doi.org/10.1016/j.jhazmat.2009...
).

In view of the aforementioned considerations, the objectives of this work were to evaluate the characteristics of activated carbon based on solid residue from the extraction of OPNH, in a sustainable and cheaper process, and its effects on pigment removal, preserving important components like carbohydrates and proteins.

2 Materials and methods

2.1 Materials

OPN was obtained in May 2015 on UFLA Campus (Lavras – Brazil) for use in the present experiments.

2.2 Adsorbent preparation

OPN residue (branches) was dried at 105°C, chopped and impregnated with the corresponding treatment for 3 min, followed by 1 h activation in a muffle furnace at 300°C. The activation solutions tested were 42.5%, 72.2% and 85.0% H3PO4; and 10%, 15% and 20% NaOH, considering 100% impregnation rate. The material was rinsed with distilled water until the pH was around 6.5 and dried at 105 °C for 24 h. The dried material was ground and sieved to 1 to 2 mm, the same size of commercial activated carbon (Dinâmica Química - Brazil) (CAC), the standard adsorbent used in the original OPNH extraction process (Conceição et al., 2014Conceição, M. C., Junqueira, L. A., Guedes Silva, K. C., Prado, M. E. T., & de Resende, J. V. (2014). Thermal and microstructural stability of a powdered gum derived from Pereskia Aculeata miller leaves. Food Hydrocolloids, 40, 104-114. http://dx.doi.org/10.1016/j.foodhyd.2014.02.015.
http://dx.doi.org/10.1016/j.foodhyd.2014...
). Prior to use, CAC was rinsed with distilled water to remove the fines and oven-dried at 105°C.

2.3 Preparation of model solutions

Aqueous model solutions were prepared with malachite green (MG) dye to simulate the adsorption of OPNH pigments by the OPN activated carbons with different activating agents and the CAC.

The optimum OPN activated carbon chosen (OPNAC) and CAC were subjected to adsorption tests in different aqueous model solutions based on the material (Extract 1) before the pigment-removal phase (Filtration 2) in the OPNH extraction process shown in Figure 1. These solutions were composed of MG, protein and/or carbohydrate.

Extract 1 is a dark green mucilage rich in carbohydrates and proteins (Conceição et al., 2014Conceição, M. C., Junqueira, L. A., Guedes Silva, K. C., Prado, M. E. T., & de Resende, J. V. (2014). Thermal and microstructural stability of a powdered gum derived from Pereskia Aculeata miller leaves. Food Hydrocolloids, 40, 104-114. http://dx.doi.org/10.1016/j.foodhyd.2014.02.015.
http://dx.doi.org/10.1016/j.foodhyd.2014...
). To define the composition of the model solutions, the Extract 1 was produced and the following variables were measured: luminosity (L* - Minolta Chroma Meter CR 200 colorimeter, Osaka - Japan), attributed to the concentration of pigments; carbohydrate content (Anthrone method described by Dische, 1962Dische, Z. (1962). General color reactions. In R. L. Whistler & M. L. Wolfran (Eds.), Carbohydrates chemistry (Vol. 1, pp. 477-512). New York: Academic Press.); and protein content (Bradford, 1976Bradford, M. M. (1976). A Rapid and sensitive method for the quantitation of microgram quantities of protein utilizing the principle of protein-dye binding. Analytical Biochemistry, 72(1-2), 248-254. PMid:942051. http://dx.doi.org/10.1016/0003-2697(76)90527-3.
http://dx.doi.org/10.1016/0003-2697(76)9...
). The single component solutions used were 50 mg L–1 MG (corresponding to L* = 32), 500 mg L–1 protein (bovine serum albumin – BSA –Sigma-Aldrich) and 1500 mg L–1 carbohydrate (anhydrous glucose PA – GLU – CRQ brand). The tertiary aqueous solution considered the mixture of MG, BSA and GLU. For the OPNH extraction process, maximum pigment adsorption and low carbohydrate and protein adsorption are required, since these components are the base of the final product.

2.4 Adsorbent characterization

The OPN residue-based carbons activated with the different agents were assessed for density and adsorbent yield. Density was defined as the ratio between the mass and volume of the material studied. Adsorbent yield was calculated using Equation 1. The OPN residue-based activated carbon chosen with the best activating agent was termed as OPNAC.

y i e l d ( % ) = ( W 1 * 100 ) / W 0 (1)

where W1 (g) is the weight of dried OPN activated carbon and W0 (g) is the weight of OPN residue mass (branches dried at 105 °C).

The OPNAC adsorbent surface was evaluated by Scanning Electron Microscopy (Nano Technology Systems, Carl Zeiss, Oberkochen, Germany, Evo 40 VP). Specific surface area and pore volume determinations were based on nitrogen adsorption isotherms at –196.6 °C (Autosorb and Quantachrome NOVA). Specific surface area was calculated by the Brunauere-Emmette-Teller (BET) method; pore size and total volume were calculated by the Barrete-Joynere-Halenda equation; whereas micropore volume was calculated by the t-method.

OPNAC was subjected to thermogravimetric measurements (TG) carried out on a NETZSCH STA409EP instrument (Selb, Germany), considering air dynamic atmosphere and a temperature range of 21-945 °C at 10 °C min–1. OPNAC was also investigated using Fourier Transform Infrared (FTIR) spectroscopy, before and after chemical activation. The FTIR spectra were obtained and recorded on a FTIR spectrometer (Vertex 70, Bruker, Germany) operating in the range of 400-4000 cm−1, with a resolution of 4 cm−1, coupled to a UATR- Universal Attenuated Total Reflectance.

2.5 Adsorption studies

Batch adsorption studies were conducted to evaluate the effect of activation on OPN residue. One hundred milliliters of each model solution and an adsorbent dose of 10 g L–1 were used in 250 mL Erlenmeyer flasks, as determined by initial experiments on the maximum capacity of adsorption of MG. Flasks were agitated on a shaker at 100 rpm at 25 °C. Aliquots of 0.5 mL were taken at each time interval. Adsorption tests were performed in distilled water (blank) in triplicate to reduce the error of the measurements. The effect of contact time of the different activated carbons was evaluated in a period from 5 min to 6 h, and the initial MG concentration was 10 mg L–1 (Mall et al., 2005Mall, I. D., Srivastava, V. C., Agarwal, N. K., & Mishra, I. M. (2005). Adsorptive removal of malachite green dye from aqueous solution by bagasse fly ash and activated carbon-kinetic study and equilibrium isotherm analyses. Colloids and Surfaces. A, Physicochemical and Engineering Aspects, 264(1-3), 17-28. http://dx.doi.org/10.1016/j.colsurfa.2005.03.027.
http://dx.doi.org/10.1016/j.colsurfa.200...
).

The sample with the best performance (OPNAC) was subjected to physical-chemical characterization (item 2.4). The effect of contact time on MG, BSA and GLU adsorption by OPNAC and CAC was evaluated in a period from 5 min to 24 h in the single and tertiary aqueous solution (item 2.3). The adsorption isotherms were studied in the concentration range from 10 to 170 mg L–1 MG (24h).

Malachite green (MG) concentration was determined using a UV-Vis spectrophotometer at 620 nm. Protein analyses were performed according to Bradford (1976)Bradford, M. M. (1976). A Rapid and sensitive method for the quantitation of microgram quantities of protein utilizing the principle of protein-dye binding. Analytical Biochemistry, 72(1-2), 248-254. PMid:942051. http://dx.doi.org/10.1016/0003-2697(76)90527-3.
http://dx.doi.org/10.1016/0003-2697(76)9...
; BSA was used as standard, and results were expressed in mg equivalent of BSA per gram of adsorbent. Carbohydrates were determined by the Anthrone method (Dische, 1962Dische, Z. (1962). General color reactions. In R. L. Whistler & M. L. Wolfran (Eds.), Carbohydrates chemistry (Vol. 1, pp. 477-512). New York: Academic Press.);GLU was used as standard, and results were expressed in mg equivalent of GLU per gram of adsorbent. All samples were analyzed in a UV–vis spectrophotometer (Varian Cary 50 Probe, California, USA) at the wavelength of 620 nm for carbohydrates or at 595 nm for protein. Calibration curves were prepared for each determination.

The activated-carbon adsorption capacity (qt, mg g–1) was calculated using Equation 2.

q t = [ ( C 0 C t ) × V ] / W (2)

where C0 and Ct (mg L–1) are the adsorbate concentrations at initial and sampling times, respectively, V is the volume of the solution (L), and W is the mass of dry adsorbent used (g).

Evaluation of each model's ability to predict the experimental data was based on both regression correlation coefficient values (R2) and difference between experimental (qe,exp) and model-estimated (qe,est) values, evaluated by means of the error measure (Equation 3)

R M S = [ ( q e , e s t q e , exp ) / q e , exp ] 2 / N (3)

where qe,exp and qe,est are the experimental and calculated equilibrium adsorbed amounts, respectively, and N is the number of experimental isotherm points.

Adjustments to equilibrium models were made using Statistica Statsoft 8.0 software for nonlinear equations.

3 Results and discussion

3.1 Preliminary results

Preliminary chemical-activation tests were carried out in OPN residue-based carbons in the removal of MG in aqueous solution. The results shown in Table 1 demonstrate that the raw material treated with H3PO4 had statistically higher adsorbent yield compared with those activated with NaOH for the resulting material of 1-2 mm particle size. The carbons activated with NaOH had a lower density than those treated with H3PO4, indicating that this activation results in materials with a more brittle and fragile structure. The materials activated with H3PO4 had higher MG adsorption capacity (qt) than those impregnated with NaOH, while carbons activated with 85% H3PO4 showed a more efficient adsorptive behavior even than CAC.

Table 1
Adsorbent yield, density and adsorption capacity (qt) of the activated carbons of OPN residue.

In addition to the positive results of phosphoric acid in the tests, its use in the activation of lignocellulosic materials is well accepted in processes involving foods because of its non-polluting nature (Lim et al., 2010Lim, W. C., Srinivasakannan, C., & Balasubramanian, N. (2010). Activation of palm shells by phosphoric acid impregnation for high yielding activated carbon. Journal of Analytical and Applied Pyrolysis, 88(2), 181-186. http://dx.doi.org/10.1016/j.jaap.2010.04.004.
http://dx.doi.org/10.1016/j.jaap.2010.04...
). Considering these results, the OPN-residue activated carbon impregnated with 85% H3PO4 (OPNAC) was chosen for further study.

3.2 Adsorbent characterization

Figure 2 represents the microstructure of OPNAC at magnifications of 1000 x (A) and 8000 x (B). This figure shows that the sample has well-defined porous structures on its surface (Figure 2A) with tendency to formation of smaller pores within the larger pores (Figure 2B). Because of machine limitations, only macropores are visible in the images. Thus, BET analyzes were performed to better identify and classify the porous structure.

Figure 2
Scanning electron micrograph of OPNAC (A: 2000x, B: 8000x).

The OPNAC adsorption/desorption isotherms are shown in Figure 3. The isotherms obtained in the carbon activated with H3PO4 (impregnation rate of 100%) were classified as Type IV because they showed hysteresis, indicating the start of the development of mesopores. Reffas et al. (2010)Reffas, A., Bernardet, V., David, B., Reinert, L., Lehocine, M. B., Dubois, M., Batisse, N., & Duclaux, L. (2010). Carbons prepared from coffee grounds by H3PO4 activation: characterization and adsorption of methylene blue and nylosan red N-2RBL. Journal of Hazardous Materials, 175(1-3), 779-788. PMid:19942347. http://dx.doi.org/10.1016/j.jhazmat.2009.10.076.
http://dx.doi.org/10.1016/j.jhazmat.2009...
prepared carbons activated with coffee sediment treated with H3PO4 and observed Type-I isotherm in this material, typical of microporous materials for adsorbents prepared with a low impregnation rate (IR <30%). As impregnation was increased, there was an increase in hysteresis up to the point (IR > 120%) where the response changed and the isotherm assumed Type-IV characteristics, associated with the presence of slit-shaped mesopores, similar to that shown in Figure 3.

Figure 3
Adsorption/desorption. of N2 isotherm by OPNAC.

The surface parameters and pore structure derived from the nitrogen isotherms are compiled in Table 2. OPNAC presented both micro- and mesoporous structures (41% and 15% of the total surface area, respectively). Specific surface area and total pore volume of OPNAC are comparable to those obtained in the carbons activated with H3PO4 produced from coffee solid residues and corn cobs at high impregnation rates. OPNAC is more microporous than mesoporous even if the impregnation rate is high, but the macroporous area likely corresponds to the microporous area. This difference is attributed to the original porosity of raw materials used in the production of adsorbents (Zhang et al., 2012Zhang, Y., Ghaly, A. E., & Li, B. (2012). Physical properties of corn residues. American Journal of Biochemistry and Biotechnology, 8(2), 44-53. http://dx.doi.org/10.3844/ajbbsp.2012.44.53.
http://dx.doi.org/10.3844/ajbbsp.2012.44...
). The preparation of the adsorbent by activating defective coffee beans press cake (CADC) with 168% impregnation rate showed a much smaller surface area compared with OPNAC, confirming the significant effect that the precursor material has on the physical properties in the preparation of the adsorbent. Furthermore, the impregnation time used in this study, of 3 min, is significantly shorter than the 3 h adopted by Reffas et al. (2010)Reffas, A., Bernardet, V., David, B., Reinert, L., Lehocine, M. B., Dubois, M., Batisse, N., & Duclaux, L. (2010). Carbons prepared from coffee grounds by H3PO4 activation: characterization and adsorption of methylene blue and nylosan red N-2RBL. Journal of Hazardous Materials, 175(1-3), 779-788. PMid:19942347. http://dx.doi.org/10.1016/j.jhazmat.2009.10.076.
http://dx.doi.org/10.1016/j.jhazmat.2009...
. However, the MG molecule is rather small (1.58 nm) and thus both mesopores (2 to 50 nm average diameter) and micropores (less than 2 nm average diameter) of the adsorbent must be accessible for the dye (International Union of Pure and Applied Chemistry, 1972International Union of Pure and Applied Chemistry – IUPAC (1972). Manual of symbols and terminology: appendix 2. Part I: colloid and surface chemistry. Pure and Applied Chemistry, 31, 578.).

Table 2
Adsorbent pore characteristics.

The TG and DTG curves of OPNAC are shown in Figure 4. The thermal degradation of the material showed three major intervals for weight loss, a phenomenon clearly observed in the DTG curve. The first interval between 30 °C and 200 °C showed a mass loss of 16.78% corresponding to the loss of water molecules. Materials composed of lignin activated by acids show stability of the oxygenated groups up to an approximate temperature of 200 °C, suggesting that the weight loss below this temperature is related to water evaporation (Ömeroğlu Ay et al., 2012Ömeroğlu Ay, Ç., Özcan, A. S., Erdoğan, Y., & Özcan, A. (2012). Characterization of Punica Granatum L. Peels and quantitatively determination of its biosorption behavior towards lead(II) Ions and Acid Blue 40. Colloids and Surfaces. B, Biointerfaces, 100, 197-204. PMid:22766298. http://dx.doi.org/10.1016/j.colsurfb.2012.05.013.
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; García-Rosales & Colín-Cruz, 2010García-Rosales, G., & Colín-Cruz, A. (2010). Biosorption of lead by Maize (Zea Mays) stalk sponge. Journal of Environmental Management, 91(11), 2079-2086. PMid:20615602. http://dx.doi.org/10.1016/j.jenvman.2010.06.004.
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; Polovina et al., 1997Polovina, M., Babić, B., Kaluderović, B., & Dekanski, A. (1997). Surface characterization of oxidized activated carbon cloth. Carbon, 35(8), 1047-1052. http://dx.doi.org/10.1016/S0008-6223(97)00057-2.
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). Ligno cellulosic materials have low stability at temperatures above 250 °C, but the acid treatment increases this thermal stability (Álvarez et al., 2005Álvarez, P., Santamaría, R., Blanco, C., & Granda, M. (2005). Thermal degradation of lignocellulosic materials treated with several acids. Journal of Analytical and Applied Pyrolysis, 74(1-2), 337-343. http://dx.doi.org/10.1016/j.jaap.2004.11.030.
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). The main decomposition occurred in the temperature range of 200 °C to 670 °C, associated with the weight loss of 69.83%. The weight loss greater than 200 °C is due to the degradation of oxygen groups of the activated-carbon surface. Carboxylic groups are less stable and decompose at 400 °C, producing CO2. The third stage of decomposition of the sample occurs between the temperatures of 670 °C and 920 °C, with a weight loss of 7.16%. Phenolic and carbonyl groups decompose at 800 °C to produce CO and CO2 (Bandosz, 1999Bandosz, T. J. (1999). Effect of pore structure and surface chemistry of virgin activated carbons on removal of hydrogen sulfide. Carbon, 37(3), 483-491. http://dx.doi.org/10.1016/S0008-6223(98)00217-6.
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; Hayashi et al., 2000Hayashi, J., Kazehaya, A., Muroyama, K., & Watkinson, A. P. (2000). Preparation of activated carbon from lignin by chemical activation. Carbon, 38(13), 1873-1878. http://dx.doi.org/10.1016/S0008-6223(00)00027-0.
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; Polovina et al., 1997Polovina, M., Babić, B., Kaluderović, B., & Dekanski, A. (1997). Surface characterization of oxidized activated carbon cloth. Carbon, 35(8), 1047-1052. http://dx.doi.org/10.1016/S0008-6223(97)00057-2.
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; Sun & Webley, 2011Sun, Y., & Webley, P. A. (2011). Preparation of actived carbons from corncob with large specific surface area by a variety of chemical activators and their aplication in gas storage. Chemical Engineering Journal, 162(3), 883-892. http://dx.doi.org/10.1016/j.cej.2010.06.031.
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; Tancredi et al., 2004Tancredi, N., Medero, N., Möller, F., Píriz, J., Plada, C., & Cordero, T. (2004). Phenol adsorption onto powdered and granular activated carbon, prepared from eucalyptus wood. Journal of Colloid and Interface Science, 279(2), 357-363. PMid:15464799. http://dx.doi.org/10.1016/j.jcis.2004.06.067.
http://dx.doi.org/10.1016/j.jcis.2004.06...
). Thus, the highest percentage in mass was observed in the range referring to the oxygen and carboxyl groups, and the lowest in the phenolic and carbonyl groups. The total weight loss of the sample was 93.77% at around 920 °C, resulting in ash residues (Ömeroğlu Ay et al., 2012Ömeroğlu Ay, Ç., Özcan, A. S., Erdoğan, Y., & Özcan, A. (2012). Characterization of Punica Granatum L. Peels and quantitatively determination of its biosorption behavior towards lead(II) Ions and Acid Blue 40. Colloids and Surfaces. B, Biointerfaces, 100, 197-204. PMid:22766298. http://dx.doi.org/10.1016/j.colsurfb.2012.05.013.
http://dx.doi.org/10.1016/j.colsurfb.201...
).

Figure 4
TG and DTG curves of OPNAC.

Thermogravimetric studies show that during the carbonization of a lignocellulosic material, carboxyl groups are the most thermolabile oxygen groups, as they can be decomposed as CO2 at temperatures in the range of 100 to 400 °C, while carboxylic anhydrides and lactones decompose in the range of 430 660 °C. The other types of oxygen groups (phenols, ethers, carbonyls and quinones) are decomposed thermally as either CO or CO2 at temperatures above 600 °C, the pyrone structures being the most thermally stable (decomposing at 900 to 1,200 °C) (Bourke et al., 2007Bourke, J., Manley-Harris, M., Fushimi, C., Dowaki, K., Nunoura, T., & Antal, M. J. (2007). Do all carbonized charcoals have the same chemical structure? 2. A model of the chemical structure of carbonized charcoal. Industrial & Engineering Chemistry Research, 46(18), 5954-5967. http://dx.doi.org/10.1021/ie070415u.
http://dx.doi.org/10.1021/ie070415u...
). Thus, to control the acidic or basic nature of the activated carbon produced, except for the intrinsic properties of the precursor material, the temperature and heating rates must be carefully controlled in the carbonization and activation process (Oliveira & França, 2008Oliveira, L. S., & França, A. S. (2008). Low-cost adsorbent from agri-food wastes. In V. Lorenzo & M. N. B. Greco (Eds.), Food science and technology: new research (39 p.). New York: Nova Publisher.).

The FTIR spectrum obtained for OPNAC is presented in Figure 5A in comparison with the spectrum obtained for the OPN residue (B). The spectrum of the activated carbon (A) is similar to others shown in the literature for chemical activation of lignocellulosic materials by H3PO4 (Alves et al., 2013Alves, C. C. O., Franca, A. S., & Oliveira, L. S. (2013). Removal of Phenylalanine from aqueous solutions with thermo-chemically modified corn cobs as adsorbents. Lebensmittel-Wissenschaft + Technologie, 51(1), 1-8. http://dx.doi.org/10.1016/j.lwt.2012.11.012.
http://dx.doi.org/10.1016/j.lwt.2012.11....
; Reffas et al., 2010Reffas, A., Bernardet, V., David, B., Reinert, L., Lehocine, M. B., Dubois, M., Batisse, N., & Duclaux, L. (2010). Carbons prepared from coffee grounds by H3PO4 activation: characterization and adsorption of methylene blue and nylosan red N-2RBL. Journal of Hazardous Materials, 175(1-3), 779-788. PMid:19942347. http://dx.doi.org/10.1016/j.jhazmat.2009.10.076.
http://dx.doi.org/10.1016/j.jhazmat.2009...
). The bands between 1300 and 1000 cm−1, with maximum at 1240 (A) and 1026 (B) cm−1, are attributed to P=O stretching vibrations (A) and C-O stretching in acids, alcohols, phenols, ethers and esters (B). The significant difference between these bands confirms the effect of the activation procedure. The band at 1240 cm−1 (A) is not present in the spectrum for OPN residue without chemical activation (B) and has been reported to become better defined with an increase in impregnation rate (Reffas et al., 2010Reffas, A., Bernardet, V., David, B., Reinert, L., Lehocine, M. B., Dubois, M., Batisse, N., & Duclaux, L. (2010). Carbons prepared from coffee grounds by H3PO4 activation: characterization and adsorption of methylene blue and nylosan red N-2RBL. Journal of Hazardous Materials, 175(1-3), 779-788. PMid:19942347. http://dx.doi.org/10.1016/j.jhazmat.2009.10.076.
http://dx.doi.org/10.1016/j.jhazmat.2009...
). Bands at 1026 cm−1 (C-O) have been reported in association with the presence of lignin and hemicellulose esters (Suárez-García et al., 2002Suárez-García, F., Martínez-Alonso, A., & Tascón, J. M. D. (2002). A Comparative study of the thermal decomposition of apple pulp in the absence and presence of phosphoric acid. Polymer Degradation & Stability, 75(2), 375-383. http://dx.doi.org/10.1016/S0141-3910(01)00243-9.
http://dx.doi.org/10.1016/S0141-3910(01)...
). Notice that these bands do not appear and/or are less evident in the activated carbon (A) in comparison with the OPN residue (B). The non-appearance of this band after treatment with phosphoric acid may be associated with the possibility of the O-H grouping be participating in hydrogen bonding with the activating agent. When the O-H group participates in hydrogen bonding, the C-O bond becomes slightly weaker and, as a result, a reduction or absence of the absorption frequency is observed (Barbosa, 2008Barbosa, L. C. A. (2008). Espectroscopia no infravermelho na caracterização de compostos orgânicos. Viçosa: UFV.). The effects of heat treatment by FTIR analysis on carbon activated with phosphoric acid was investigated (Guo & Rockstraw, 2007Guo, Y., & Rockstraw, D. A. (2007). Physicochemical properties of carbons prepared from Pecan Shell by phosphoric acid activation. Bioresource Technology, 98(8), 1513-1521. PMid:16973352. http://dx.doi.org/10.1016/j.biortech.2006.06.027.
http://dx.doi.org/10.1016/j.biortech.200...
) and concluded that at carbonization temperatures above 300 °C, the incorporation of phosphate grouping was favored because a band around 1250 cm–1 appeared after this temperature. The broad band at 3600-3000 cm−1 is attributed to hydrogen bonds in carboxyl or phenolic groups. A reduction in the intensity of these bands after activation could be associated with interactions between the O-H group and the activating agent (Alves et al., 2013Alves, C. C. O., Franca, A. S., & Oliveira, L. S. (2013). Removal of Phenylalanine from aqueous solutions with thermo-chemically modified corn cobs as adsorbents. Lebensmittel-Wissenschaft + Technologie, 51(1), 1-8. http://dx.doi.org/10.1016/j.lwt.2012.11.012.
http://dx.doi.org/10.1016/j.lwt.2012.11....
). The band between 3100-2800 cm–1 is related to the C-H bond (Milicevic et al., 2012Milicevic, S., Boljanac, T., Martinovic, S., Vlahovic, M., Milosevic, V., & Babic, B. (2012). Removal of copper from aqueous solutions by low cost adsorbent-kolubara lignite. Fuel Processing Technology, 95, 1-7. http://dx.doi.org/10.1016/j.fuproc.2011.11.005.
http://dx.doi.org/10.1016/j.fuproc.2011....
).

Figure 5
FTIR spectra of OPNAC (A) and OPN residue (B).

3.3 Effect of contact time on adsorption

The effects of contact time on adsorption in single component solution and tertiary aqueous solution by OPNAC and CAC were investigated and results are displayed in Figure 6.

Figure 6
Effect of contact time by CAC and OPNAC (25 °C, adsorbent dose: 10 g L–1) on: (A) MG adsorption in single component solution with initial concentration of 50 mg L–1 MG; (B) MG adsorption in ternary aqueous solution with initial concentrations of 50 mg L–1 MG, 500 mg L–1 BSA and 1500 mg L–1 GLU; (C) BSA adsorption in single component solution with initial concentration of 500 mg L–1 BSA; (D) GLU adsorption in single component solution with initial concentration of 1500 mg L–1 BSA.

The absorption of MG in the single component solution (Figure 6) increased with the contact time for up to 3 h for OPNAC and 6 h for CAC, with equilibrium achieved after this point. The adsorption equilibrium was similar for both adsorbents, with 4.5 mg g–1 MG. The adsorption occurred rapidly in the initial stage (before 45 min) due to the greater availability of active binding sites (Leng et al., 2015Leng, L., Yuan, X., Zeng, G., Shao, J., Chen, X., Wu, Z., Wang, H., & Peng, X. (2015). Surface characterization of rice husk bio-char produced by liquefaction and application for cationic dye (Malachite Green) adsorption. Fuel, 155, 77-85. http://dx.doi.org/10.1016/j.fuel.2015.04.019.
http://dx.doi.org/10.1016/j.fuel.2015.04...
). In the last stage, the adsorption became a controlled binding process due to the lower availability of active sites (Saha et al., 2010Saha, P., Chowdhury, S., Gupta, S., & Kumar, I. (2010). Insight into adsorption equilibrium, kinetics and thermodynamics of Malachite Green onto Clayey Soil of Indian origin. Chemical Engineering Journal, 165(3), 874-882. http://dx.doi.org/10.1016/j.cej.2010.10.048.
http://dx.doi.org/10.1016/j.cej.2010.10....
). In the tertiary aqueous solution (Figure 6B), OPNAC had a faster adsorption of MG than CAC did for up to 12 h of contact, and after 24 h the adsorption was 4.3 mg g–1, showing slightly lower MG adsorption than in the single systems.

In the case of BSA and GLU, minimum adsorption is desired for the process under study. For this evaluation, adsorption tests were carried out in single systems. OPNAC had the higher adsorption of BSA, reaching 35.9 mg g–1, while CAC adsorbed 17.9 mg g–1 after 24 h of contact (Figure 6C). A different response occurred in adsorption of GLU (Figure 6D), with adsorbent CAC having the greatest effect on the adsorption of GLU (43.7 mg g–1), whereas OPNAC adsorbed only 11.6 mg g–1 after 24 h. However, as observed in Fig 06 A and B, the results for the MG-adsorption capacity by OPNAC did not show significant differences between the single and tertiary system, demonstrating the existence of a strong affinity of this adsorbent for the dye.

3.4 Adsorption equilibrium

The adsorption isotherms of OPNAC at 25 °C are shown in Figure 7. Observing the isotherms, it can be seen that the curve for CAC indicates a favorable process, and for OPNAC a highly favorable process in MG removal. OPNAC has a greater adsorption capacity than the CAC sample does. The activation of rice husks with H3PO4 also obtained good MG-adsorption results (Rahman et al., 2005Rahman, I. A., Saad, B., Shaidan, S., & Sya Rizal, E. S. (2005). Adsorption characteristics of malachite green on activated carbon derived from rice husks produced by chemical-thermal process. Bioresource Technology, 96(14), 1578-1583. PMid:15978990. http://dx.doi.org/10.1016/j.biortech.2004.12.015.
http://dx.doi.org/10.1016/j.biortech.200...
).

Figure 7
Adsorption isotherms for the adsorption of MG by OPNAC and CAC: Langmuir-Freundlich fit.

The models used to assess the balance of OPNAC and CAC in MG adsorption were the Langmuir, Freundlich, Redlich-Peterson and Langmuir-Freundlich (Table 3). The study of single component solutions is important for establishing the adsorption mechanisms that occur in the evaluated system, allowing the definition of the adsorption conditions that facilitate the removal of component from the system (Clark et al., 2012Clark, H. C., Alves, C. C. C., Franca, A. S., & Oliveira, L. S. (2012). Evaluation of the performance of an agricultural residue-based activated carbon aiming at removal of phenylalanine from aqueous solutions. Lebensmittel-Wissenschaft + Technologie, 49(1), 115-161. http://dx.doi.org/10.1016/j.lwt.2012.04.026.
http://dx.doi.org/10.1016/j.lwt.2012.04....
).

Table 3
Adsorption isotherm models and fitting parameters.

The data displayed in Table 3 show that the adsorption of MG was best described by the Langmuir-Freundlich model. This model can describe both the Langmuir and Freundlich adsorption behaviors, which are usually better adjusted in adsorbents of heterogeneous surface (Janoš et al., 2009Janoš, P., Coskun, S., Pilařová, V., & Rejnek, J. (2009). Removal of basic (Methylene Blue) and acid (Egacid Orange) dyes from waters by sorption on chemically treated wood shavings. Bioresource Technology, 100(3), 1450-1453. PMid:18848777. http://dx.doi.org/10.1016/j.biortech.2008.06.069.
http://dx.doi.org/10.1016/j.biortech.200...
).

For OPNAC, it was observed that the occurrence of micropores prevailed over mesopores, but the surface area of the macropores is probably equivalent to that of micropores (item 3.2). These characteristics of porous structure contribute to the diffusion of solutes by the processes of physical adsorption in mesopores and macropores and chemical adsorption in active sites located within the micropores. The chemical and physical adsorption rates, in the process employing OPNAC as adsorbent, are probably equivalent.

By the Langmuir model, OPNAC had a higher maximum adsorption capacity q0 (36.008 mg/g) than CAC did (19.108 mg/g), showing that OPNAC has a high adsorption capacity for MG. The KF (2.379) of OPNAC calculated from the Freundlich model is greater than the KF (2.055) of CAC, confirming that OPNAC has greater affinity for MG.

4 Conclusions

This study demonstrates the feasibility of using OPN residue in the development of low-cost adsorbent for the removal of MG, as well as promoting sustainability when applied in the process of pigment-removal of OPNH. The chemical activation with 85% H3PO4 (OPNAC) favored the formation of micro-mesoporous structure with predominance of acid functional groups and the increase of selective adsorption capacity of MG compared to CAC. Adsorption isotherms were favorable to the studied process and the Langmuir-Freundlich model which best described the process in equilibrium.

Nomenclature

AC – activated carbon

BET – BrunauereEmmette Teller method

BSA – bovine serum albumin

C0 – adsorbate concentration at initial time (mg L–1)

Ce – adsorbate concentration at equilibrium (mg L−1)

Ct – adsorbate concentration at sampling times (mg L–1)

CAC – commercial activated carbon

CCAC – corn cobs activated carbon

DCAC – defective coffee beans press cake activated carbon

DTG – derivative thermogravimetry

FTIR – Fourier transform infrared

GLU – anidrous glucose PA

IR – impregnationratio (%)

MG – malachite green

N – number of experimental isotherm points.

OPN – ora-pro-nobis (Pereskiaaculeata Miller)

OPNAC – activated carbono based on Pereskiaaculeata Millerresidues

OPNH – hydrocolloids of Pereskiaaculeata Miller

qo – maximum adsorption capacity (mg g−1)

qe – equilibrium adsorption capacity (mg g−1)

qe,est – calculated equilibrium adsorption capacity (mg g–1)

qe,exp – experimental equilibrium adsorption capacity (mg g–1)

RMS – root mean square

SEM – scanning electron microscopy

SGAC1 – spent coffee grounds activated carbon with low impregnation rate

SGAC2 – spent coffee grounds activated carbon with high impregnation rate

Sme – mesopore surface area (m2.g–1)

Smi – micropore surface area (m2.g–1)

ST – total surface area (m2.g–1)

TG – thermogravimetry

V – volume of the solution (L)

Vme – mesopore volume (cm3.g–1)

Vmi – micropore volume (cm3.g–1)

VT – total pore volume (cm3.g–1)

W1 – weight of dried OPN activated carbon (g)

W0 – weight of OPN residue(g)

Acknowledgements

The authors acknowledge the financial support from Brazilian Government Agencies (CAPES, CNPq and FAPEMIG) and the technical analysis support (UFMG Chemistry Department, Embrapa Instrumentation and UFLA Plant Pathology Department).

  • Practical Application: The activated carbon obtained using solid residues of the extraction process of hydrocolloids from Pereskia aculeata Miller proved to be more effective in protein and pigment adsorptions and less effective in carbohydrate adsorption when compared to using a commercial activated carbon. The potential use is waste treatment systems and clarification process.

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Publication Dates

  • Publication in this collection
    26 Oct 2017
  • Date of issue
    Dec 2018

History

  • Received
    11 May 2017
  • Accepted
    31 July 2017
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