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Effect of drying methods on long term storage of hazelnut

Abstract

This research was conducted to determine the chemical traits of Ordu Levant hazelnuts that were dried with sun–drying [on concrete ground (CG), grass ground (GG)], or in drying machine (DM) during 24 months of storage (2014-2016) at 20-25 °C and 70-90% relative humidity. Drying process continued 39 h for CG and GG, and 23 h for DM. Sun–drying were performed in similar sunshine and environmental conditions. Nut quality traits in protein, lipid, moisture contents, water activity, free fatty acids (FFA), peroxide value (PV), rancimat value (RV), and amount of aflatoxin were investigated during storage. The lowest FFA (0.35%, oleic acid) was recorded for GG, and the lowest PV (0.35 meqO2 kg–1 ) was recorded for CG. In addition, DM method contained much more RV (3.87 h) than those dried by CG and GG. After 24 months of storage, kernel FFA (0.38%, oleic acid) and RV (3.59 h) were lower than the acceptable limit values after storage (0.40% and 3 h, respectively). In conclusion, in–shell hazelnuts can be stored at an ambient temperature for 24 months without there being any significant changes in chemical traits. Overall, DM appears to be a promising strategy for hazelnut drying.

Keywords:
aflatoxin; concrete ground; drying machine; free fatty acid; peroxide value; rancimat value

1 Introduction

Supplying the market with the best product available is always critical ( Kaya et al., 2011 Kaya, A., Aydın, O., & Akgün, M. (2011). Drying kinetics and moisture transfer parameters of hazelnut. Journal of Food Processing and Preservation , 35(5), 714-721. http://dx.doi.org/10.1111/j.1745-4549.2011.00522.x.
http://dx.doi.org/10.1111/j.1745-4549.2...
). Proper harvest and post–harvest handling is key to achieving the maximum yield of good quality nuts, which determines their marketability and farmer profits ( Kashaninejad et al., 2007 Kashaninejad, M., Mortazavi, A., Safekordi, A., & Tabil, L. G. (2007). Thin-layer drying characteristics and modeling of pistachio nuts. Journal of Food Engineering , 78(1), 98-108. http://dx.doi.org/10.1016/j.jfoodeng.2005.09.007.
http://dx.doi.org/10.1016/j.jfoodeng.20...
). Hazelnut harvest and drying usually begins in early August and continues for about 6-8 weeks, depending on the maturity date of the cultivar, location, altitude and ecology in the Black Sea region of Turkey. Weather conditions are taken into consideration during hazelnut harvesting, since rain hinders harvest, and post–harvest proces, and drying becomes much more difficult ( Yıldız, 2016 Yıldız, T. (2016). Labor requirements and work efficiencies of hazelnut harvesting using traditional and mechanical pick-up methods. Turkish Journal of Agriculture and Forestry, 40, 301-310. http://dx.doi.org/10.3906/tar-1508-114.
http://dx.doi.org/10.3906/tar-1508-114 ...
). The drying process is one of the oldest methods of agricultural products preservation ( Turan, 2018a Turan, A. (2018a). Effect of drying methods on nut quality of hazelnuts (Corylus avellana L.). Journal of Food Science and Technology, 55(11), 4554-4565. http://dx.doi.org/10.1007/s13197-018-3391-8. PMid:30333652.
http://dx.doi.org/10.1007/s13197-018-33...
). In addition, drying is essential while processing postharvest hazelnuts inshells for ensuring food safety and quality during storage ( Wang at al., 2018 Wang, W., Jung, J., McGorrin, R. J., Traber, M. G., Leonard, S. W., Cherian, G., & Zhao, Y. (2018). Investigation of drying conditions on bioactive compounds, lipid oxidation, and enzyme activity of Oregon hazelnuts (Corylus avellana L.). Lebensmittel-Wissenschaft + Technologie, 90, 526-534. http://dx.doi.org/10.1016/j.lwt.2018.01.002.
http://dx.doi.org/10.1016/j.lwt.2018.01...
).

In Turkey, hazelnuts are traditionally dried in the sun on concrete ground (CG) and/or on grass ground (GG), which is labor–intensive, and drying time is prolonged under humid or rainy conditions ( Turan, 2017 Turan, A. (2017). Effect of drying methods on nut quality and storage of hazelnut . (PhD Thesis). Ordu University, Ordu. ). Drying is completed in two steps. First, the nuts in the husks are dried and the moisture content (MC) is reduced from 30-40% to 15-20% over about 5-10 days depending on the weather conditions. The husks are later removed by a husker machine (patoz), and the nuts are dried a second time during which MC is reduced to about 6%. The total drying period takes about 15-30 days, depending on the weather conditions. If precipitation is high during the harvesting period, drying takes longer and the nuts deteriorate. Several extrinsic factors, such as humidity and temperature, can significantly affect hazelnut quality as well as the internal factors of kernel MC, since water activity influences nut quality ( Ghirardello et al., 2013 Ghirardello, D., Contessa, C., Valentini, N., Zeppa, G., Rolle, R., Gerbi, V., & Botta, R. (2013). Effect of storage condition on chemical and physical characteristics of hazelnut (Corylus avellana L.). Postharvest Biology and Technology , 81, 37-43. http://dx.doi.org/10.1016/j.postharvbio.2013.02.014.
http://dx.doi.org/10.1016/j.postharvbio...
).

Hazelnuts are susceptible to rancidity due to their high unsatured fatty acid content, so they have to be dried immediately after harvest ( Turan, 2019 Turan, A. (2019). Effect of drying on storage conditions on the chemical composition of Çakıldak (cv) hazelnuts (Corylus avellana L.) during storage. Grasas Aceites, 70(1). https://doi.org/10.3989/gya.0693181 In press.
https://doi.org/10.3989/gya.0693181 ...
). A 3.5%-5% kernel MC ensures a long shelf–life and adds protection against the rancidification process ( Richardson, 1988 Richardson, D. G. (1988). Hazelnut quality. In Processing of the Annual Meeting of the Nut Growers Society of Oregon (pp. 83-86). Washington and British Columbia: Nut Growers Society of Oregon. ). It is important that the oil stability of kernels during the drying process and storage period is not affected (Turan & İslam, 2016 Turan, A., & Islam, A. (2016). Çakıldak fındık çeşidinde kurutma ortamları ve muhafaza süresine bağlı olarak meydana gelen değişimler. Ordu University Journal of Science and Technology , 6, 272-285. ). Moreover, during drying process, food undergo rancidity and browning reactions which cause a spoilage of foods, because of odd colours and flavours formed ( Lopez et al., 1997 Lopez, A., Pique, M. T., Boatella, J., Parcerisa, J., Romero, A., Ferra, A., & Garci, J. (1997). Influence of drying conditions on the hazelnut quality. I. Lipid oxidation. Drying Technology, 15, 3-4. http://dx.doi.org/10.101080/07373939708917271.
http://dx.doi.org/10.101080/07373939708...
).

In Turkey, hazelnuts are conventionally harvested and sun–dried on the CG or GG and than stored at room temperature for a minimum of 12 months ( Turan, 2017 Turan, A. (2017). Effect of drying methods on nut quality and storage of hazelnut . (PhD Thesis). Ordu University, Ordu. ). If the market price is unstable, the storage period can exceed 12 months, and may even reach 24 months. Unfortunately, studies regarding the effect of the drying method [(CG, GG, or drying machine (DM)] and long–term storage (24 months) on the chemical properties of the Ordu Levant hazelnut are very limited (Turan & İslam, 2018 Turan, A., & Islam, A. (2018). Effect of drying methods on some chemical characteristics of hazelnuts (Corylus avellana L.) during storage. Journal of the Institute of Science and Technology, 8(3), 11-19. http://dx.doi.org/10.21597/jist.458541.
http://dx.doi.org/10.21597/jist.458541 ...
). Therefore, the objective of this study was to determine the effect of three drying methods, and long–term storage on the chemical properties of Levant hazelnuts grown in the Ordu province of Turkey. The results will contribute significantly to the separation of the former process (stored for at least 12 monhts) and from the new process (stored for ˃12 months), which is a major problem in the hazelnut trade. Moreover, the results will provide data comparable to those available in the literature.

2 Materials and methods

2.1 Samples and drying methods

The experiments were conducted on Levant quality hazelnuts harvested in a single orchard, in the Bayadi neighborhood (l 40°54ʹ06.99̋ N, 37°53ʹ36.07̋ E, 300 m a.s.l) in the Altınordu district, of Ordu, Turkey in August 2014. Levant quality hazelnuts are composed of 44.5% Palaz, 34.0% Tombul and 21.5% Kalinkara cultivars. Nuts were harvested by hand by picking them up from the tree branches. The average kernel MC was about 25% at harvest (August 06 to August 10, 2014). The clusters were spread on the GG and dehydrated for four days (August 11 to August 14, 2014) to allow moisture loss (22.04%; Turan & İslam, 2016 Turan, A., & Islam, A. (2016). Çakıldak fındık çeşidinde kurutma ortamları ve muhafaza süresine bağlı olarak meydana gelen değişimler. Ordu University Journal of Science and Technology , 6, 272-285. ). The nuts were separated from their husks using a husker (Dinçler Makine, FPHM 2500, Samsun, Turkey) and randomly divided into three groups: Group 1 was dried in the sun on GG. Grass was cut by a string trimmer (Oleo-Mac 440 T, Italy), canvas (TS 4739, TS 1534-2; EN ISO 2286-2, Kale Tente, İstanbul, Turkey) was laid on the ground, and the nut samples were placed on the canvas to dry in the sun with occasional mixing. In group 2, nuts were directly placed on CG (TS EN 12390, Gümüştaş Çimento, Giresun, Turkey) and dried in the sun with occasional mixing. The drying process continued 39 h for CG and GG ( Table 1 ). It is mentioned that CG and GG methods were performed in similar sunshine and environmental conditions (average of wind velocity, ambient air temperature and relative humidity and sunshine duration; 1.4 h km–1, 22.1 °C, 69.8% and 5.24 h, respectively). The hazelnut on CG and GG methods were dried every day from 8:00 a.m. to 8:00 p.m. continuously. After 8:00 p.m., plastic cover (Metroplast, İstanbul, Turkey) was used to prevent the samples from getting wet. Group 3 was dried by placing them directly in a DM (FACMA ES 3000, 2013, Italy), which dried them with hot air at 45 °C (Turan & İslam, 2016 Turan, A., & Islam, A. (2016). Çakıldak fındık çeşidinde kurutma ortamları ve muhafaza süresine bağlı olarak meydana gelen değişimler. Ordu University Journal of Science and Technology , 6, 272-285. ). Namely, the desiccation was obtained by the forced ventilation of hot air, which the heat-exchanger sends to the ventilator, which at the same time pushes it inside the body of the dryer. The sample, continuously ventilated, was mixed by a central archimedean screw and it can be ventilated also with non heated air. The dryer adjusted in temperature was conditioned about 3 h each operation and 1.5 h cease. Meanwhile, the Archimedean screw has continued circulation for 1.5 h in every cycle. The drying process continued until the moisture content was up to 6.8% and lasted for 23 h ( Table 1 ) and additionally, schematic diagram are detailed in Figure 1 . Drying process were carried out 15 and 20th day of August 2014 in the Karapınar neighborhood (l 40°58ʹ17.53” N, 37°56ʹ00.41” E, altitude 10 m) in the Altınordu district, Ordu, Turkey (Ordu OSB, Gürsoy Tarımsal Ürünler Gıda Sanayi ve Ticaret A.Ş. Entegre Tesisi). The shell and kernel MC was measured before and after dehydration, and again after drying and before storage ( Table 1 ). At the end of drying, the samples were stored under ambient temperature in jute bags (10 kg) and analyzed every three months (Faculty of Agriculture, Ordu University, Ordu, Turkey) and total of 90 kg nuts were used for the analysis.

Table 1
Moisture content of hazelnuts before and after dehydration, and after drying before storage and drying time.
Figure 1
Schematic diagram of the dryer used for hazelnut drying.

2.2 Storage conditions

The dried nuts were stored in 10 kg jute bags in a store room under conditions of 20-25 °C and 70-90% relative humidity (RH). The samples were stored for 24 months (2014-2016) and were analyzed every 12 weeks (3 months).

2.3 Oil extraction

The hazelnut oil was extracted through a cold press (Pressure force: 10000 kgf, pressure: 34.7 MPa, temperature: -5 °C ~+45 °C and capacity; 250 g kernel) method using that used the Ceselsan’s nut oil extraction system (AISI3004, Ceselsan, Giresun, Turkey). Kernel samples of ~3 kg kernel were randomly selected and compressed ( Turan, 2017 Turan, A. (2017). Effect of drying methods on nut quality and storage of hazelnut . (PhD Thesis). Ordu University, Ordu. ). The recovered oil was separated by centrifugation at 4800 rpm for 5 min and the oil was stored at -18 °C in freezer until analyzed.

2.4 Protein and fat content

Protein content (PC) was determined using AOAC Standard Methods. PC (N×6.25) was estimated from 0.5 g samples by the macro Kjehldahl method (Velp UDK 149, Europe). Lipid content (LC) was determined according to AOAC Official Methods ( Association of Official Analytical Chemists, 2000 Association of Official Analytical Chemists – AOAC. (2000). Official Methods of Analysis of AOAC International (pp. 1-3, 17th ed). Arlington: AOAC. ). LC was determined by extracting a known sample-weight (5 g) with petroleum ether, using a soxhlet apparatus (Velp Ser 148, Milano, Italy).

2.5 Moisture content and water activity

Moisture content (MC) was determined according to Turkish Standards Institution (TSE)–TS 3075/T1 standard ( Turkish Standardization Institution, 2001 Turkish Standardization Institution – TSE. (2001). Hazelnut Kernels Standard. TS 3075. Turkey: TSE. ). MC was evaluated on ground hazelnut (Fakir Motto 800w, Germany) samples in an oven (Refsan RK 55, Kütahya, Turkey) at 105 °C until a constant weight was reached. Water activity (aw) was determined using the Novasina aw Sprint TH 500 (Switzerland; Water Activity Analyzer, 2004 Water Activity Aanalyzer – WAA. (2004). Operating Manual Novasina. AW Sprint TH 500 water activity analyzers. Switzerland: ).

2.6 Free fatty acids

Free fatty acids (FFA) were determined by using the AOAC Standard Method ( Association of Official Analytical Chemists, 1990a Association of Official Analytical Chemists – AOAC. (1990a). Official Methods and Recommended Practices of the American Oil Chemist’s Society (5th ed). USA: American Oil Chemist Society. ). A 2.5-5 g (m) samples of oil was weighed in a glass vial and dissolved in a 25-50 mL mixture of ethanol, diethyl ether (1/1, v/v), and 2-3 drops of phenolphthalein. This was then titrated with NaOH (0.1 N) (V) until the pink color persisted for at least 10s. FFA was calculated as FFA (% oleic acid)=(V/m)×28.2.

2.7 Peroxide and rancimat value

To determine peroxide value (PV), 2–2.5 g of oil was weighed in a glass vial and dissolved in 100 mL acetic acid/isooctane (3/2, v/v) and supplemented with 0.2 mL potassium iodide (Metrohm Dosimat 799, Switzerland; Association of Official Analytical Chemists, 1990b Association of Official Analytical Chemists – AOAC. (1990b). Oils and Fats (pp. 485-518, 15th ed). Washington: Official Methods of Analysis of the Association of Official Analytical Chemists. ). The sample was then in a dark space for 5 min, and 50 mL distilled water was then added. After titration, the value acquired was expressed as meqO2kg–1 . Ransimat value (RV) was determined by using a Ransimat 743 device (Metrohm, Switzerland; Velasco et al., 2004 Velasco, J., Andersen, M. L., & Skibsted, L. H. (2004). Evaluation of oxidative stability of vegetable oils by monitoring the tendency to radical formation. A comparison of electron spins resonance spectroscopy with the rancimat method and differential scanning calorimetry. Food Chemistry, 85(4), 623-632. http://dx.doi.org/10.1016/j.foodchem.2003.07.020.
http://dx.doi.org/10.1016/j.foodchem.20...
).

2.8 Aflatoxins

Total aflatoxin (AF) and aflatoxin B1 (AFB1) were determined by high–performance lquid chromatography (Shumadzu, c2101390892100, RF: 10AXL, Japan; Turkish Standards Institution, 2010 Turkish Standards Institution – TSE. (2010). Determination of aflatoxins in oil dried fruits. TSE, TS EN ISO 16050. Turkey: TSE. ). Total AF and AFB1 were calculated as ngg-1=50 g/250 mL×5mL/2 mL.

2.9 Statistical analysis

The experiments were performed in triplicates in a completely randomized block design. Descriptive statistics were obtained using SPSS v. 22.0 (Armok, New York: International Business Machines Corp.). Statistical tests were performed using SAS–JAMP v. 10.0 (SAS Institute Inc., Cary, North Carolina) and a one–way ANOVA was conducted to detect significant differences between the groups followed by least significance difference (LSD) for multiple mean comparisons. Results were considered significant at p˂0.05.

3 Results and discussion

3.1 Protein content

Protein content (PC) significantly increased (p˂0.001) during storage, but the increase was not constant ( Table 2 ). These changes were related to the decrease or increase in MC. These results are in agreement with those Turan & İslam (2016) Turan, A., & Islam, A. (2016). Çakıldak fındık çeşidinde kurutma ortamları ve muhafaza süresine bağlı olarak meydana gelen değişimler. Ordu University Journal of Science and Technology , 6, 272-285. and Koç Güler et al. (2017) Koç Güler, S., Bostan, S. Z., & Çon, A. H. (2017). Effects of gamma irradiation on chemical and sensory characteristics of natural hazelnut kernels. Postharvest Biology and Technology, 123, 12-21. http://dx.doi.org/10.1016/j.postharvbio.2016.08.007.
http://dx.doi.org/10.1016/j.postharvbio...
, who reported an increasing PC during storage. There was no significant difference in PC by drying method (p˃0.05). The same result trend was reported by Turan & Islam (2016) Turan, A., & Islam, A. (2016). Çakıldak fındık çeşidinde kurutma ortamları ve muhafaza süresine bağlı olarak meydana gelen değişimler. Ordu University Journal of Science and Technology , 6, 272-285. and Kermani et al. (2017) Kermani, A. M., Khashehchi, M., Kouravand, S., & Sadeghi, A. (2017). Effect of intermittent microwave drying on quality characteristics of pistachio nuts. Drying Technology , 35(9), 1108-1116. http://dx.doi.org/10.1080/07373937.2016.1232270.
http://dx.doi.org/10.1080/07373937.2016...
, who reported that drying methods had no significant effect on PC. However, Matin et al. (2013) Matin, A., Kricka, T., Jurisic, V., Bilandzija, N., Kuze, I., Voca, N., & Landeka, M. (2013). Qualitative and energetic changes of hazelnuts after the process of convective drying. Krmiva, 1(55), 11-19. , who reported that the drying methods affect the PC and varied between cultivars.

Table 2
Effect of drying methods on protein, lipid, moisture content and water activity during 24 months storage periods.

3.2 Lipid content

Storage time, the total lipid content (LC) exhibited fluctuations and variability, but had slightly increased overall ( Table 2 ; p˂0.001). These changes are likely due to partial hydration or rehydration in the kernel. This trend was in agreement with Turan & İslam (2016), where LC significantly decreased during the storage period, but the decrease was not constant. By contrast, Ghirardello et al. (2013) Ghirardello, D., Contessa, C., Valentini, N., Zeppa, G., Rolle, R., Gerbi, V., & Botta, R. (2013). Effect of storage condition on chemical and physical characteristics of hazelnut (Corylus avellana L.). Postharvest Biology and Technology , 81, 37-43. http://dx.doi.org/10.1016/j.postharvbio.2013.02.014.
http://dx.doi.org/10.1016/j.postharvbio...
reported that LC increased during storage while Koç Güler et al. (2017) Koç Güler, S., Bostan, S. Z., & Çon, A. H. (2017). Effects of gamma irradiation on chemical and sensory characteristics of natural hazelnut kernels. Postharvest Biology and Technology, 123, 12-21. http://dx.doi.org/10.1016/j.postharvbio.2016.08.007.
http://dx.doi.org/10.1016/j.postharvbio...
reported that the oil content was nearly stable during storage. The drying methods significantly affected total LC (p˂0.01). The highest LC value was observed with DM (56.6%), while the lowest value was observed with CG (54.7%). However, Turan & İslam (2016) and Kermani et al. (2017) Kermani, A. M., Khashehchi, M., Kouravand, S., & Sadeghi, A. (2017). Effect of intermittent microwave drying on quality characteristics of pistachio nuts. Drying Technology , 35(9), 1108-1116. http://dx.doi.org/10.1080/07373937.2016.1232270.
http://dx.doi.org/10.1080/07373937.2016...
reported that the drying method had no significant effect on LC. These differences could be due to such factors as farming and drying methods or genetic variation.

3.3 Moisture content

Moisture content (MC) of kernel never reached 5%, which is the threshold value for the good preservation of hazelnuts ( Turkish Standardization Institution, 2001 Turkish Standardization Institution – TSE. (2001). Hazelnut Kernels Standard. TS 3075. Turkey: TSE. ). According to hazelnut purchase practices in Turkey, MC should be ≤6% ( Fiskobirlik, 2004 Fiskobirlik. (2004). Fındık Alım–Ekspertiz, Saklama, Fındık Kırma, Fındık Kabuğu Satış Ve Dağıtımı, Tahvil, Tahliye, Hamaliye, Taşıma, Depo, Fabrika Ve Arsa Kiralama Yönetmeliği. Giresun: Fiskobirlik. ). The present results showed that MC decreased from 5.19% to 4.40% during storage ( Table 2 ). This reduction was due to moisture loss in the kernel. The same result was reported by Turan & İslam (2016), Koç Güler et al. (2017) Koç Güler, S., Bostan, S. Z., & Çon, A. H. (2017). Effects of gamma irradiation on chemical and sensory characteristics of natural hazelnut kernels. Postharvest Biology and Technology, 123, 12-21. http://dx.doi.org/10.1016/j.postharvbio.2016.08.007.
http://dx.doi.org/10.1016/j.postharvbio...
, and Turan (2017) Turan, A. (2017). Effect of drying methods on nut quality and storage of hazelnut . (PhD Thesis). Ordu University, Ordu. kernel MC decreased during storage time.

3.4 Water activity

Water activity (aw) in food is one factor that affects the fat oxidation ( Özdemir et al., 2002 Özdemir, M., Yıldız, M., & Gürcan, T. Ş. (2002). Effect of artificial trying air temperature on stability of the major Turkish hazelnut variety Tombul. Gida, 27, 35-39. ), and the oxidation rate was low at aw= 0.3-0.5; thus, a kernel MC ˂5% is desired. In the present study, water activity decreased from 0.72 to 0.40 during storage with fluctuations ( Table 2 ). These results are in general compliance with the findings of Turan & İslam (2016) and Koç Güler et al. (2017) Koç Güler, S., Bostan, S. Z., & Çon, A. H. (2017). Effects of gamma irradiation on chemical and sensory characteristics of natural hazelnut kernels. Postharvest Biology and Technology, 123, 12-21. http://dx.doi.org/10.1016/j.postharvbio.2016.08.007.
http://dx.doi.org/10.1016/j.postharvbio...
. It has been reported that AF may form if aw exceeds 0.83 over 2 days ( Özay et al. 2008 Özay, G., Seyhan, F., Pembeci, C., Saklar, S., & Yılmaz, A. (2008). Factors influencing fungal and aflatoxin levels in Turkish hazelnuts (Corylus avellana L.) during growth, harvest, drying and storage: A 3-year study. Food Addives Contaminants, 25: 209-218. ); therefore, kernel aw should never reach 0.83. In the present study, water activity was below 0.72; the effect of drying methods on water activity was given Table 3 . After 24 months of storage, a significantly higher water activity value was recorded for CG and DM (aw=0.63) compared to GG (0.62; p˂0.001). These results are contrary to those reported by Turan & İslam (2016), possibly due to differences in–shell and/or kernel characteristics of the cultivars and their water holding capacity.

Table 3
Effect of drying methods on free fatty acid, peroxide and rancimat value, aflatoxin B1 and total aflatoxin during 24 months storage periods.

3.5 Free fatty acids

Free fatty acid (FFA) is the first indication of quality loss, as lipid oxidation results in an undesirable taste caused by the oxidation of FFA ( Fiskobirlik, 2004 Fiskobirlik. (2004). Fındık Alım–Ekspertiz, Saklama, Fındık Kırma, Fındık Kabuğu Satış Ve Dağıtımı, Tahvil, Tahliye, Hamaliye, Taşıma, Depo, Fabrika Ve Arsa Kiralama Yönetmeliği. Giresun: Fiskobirlik. ). FFA ≥1% indicates rancidity ( Özdemir et al., 1998 Özdemir, M., Ozay, G., & Seyhan, F. G. (1998). Hasattan Ambalaja Fındık İşlemenin Kritik Kontrol Noktalarında Tehlike Analizi . Gebze-Kocaeli, Marmara Araştırma Merkezi. ; Turan, 2019 Turan, A. (2019). Effect of drying on storage conditions on the chemical composition of Çakıldak (cv) hazelnuts (Corylus avellana L.) during storage. Grasas Aceites, 70(1). https://doi.org/10.3989/gya.0693181 In press.
https://doi.org/10.3989/gya.0693181 ...
). In the present study, FFA increased from 0.04% to 0.36% during storage (p ˂0.001; Table 3 ). It has been reported by other researcher that the storage period significantly affected FFA content (Turan & İslam, 2016; Koç Güler et al., 2017 Koç Güler, S., Bostan, S. Z., & Çon, A. H. (2017). Effects of gamma irradiation on chemical and sensory characteristics of natural hazelnut kernels. Postharvest Biology and Technology, 123, 12-21. http://dx.doi.org/10.1016/j.postharvbio.2016.08.007.
http://dx.doi.org/10.1016/j.postharvbio...
; Turan, 2018b Turan, A. (2018b). Effect of drying methods on fatty acid profiles and oil oxidation of hazelnut oil during storage. European Food Research and Technology, 244(12), 2181-2190. http://dx.doi.org/10.1007/s00217-018-3128-y.
http://dx.doi.org/10.1007/s00217-018-31...
; Karaosmanoğlu & Üstün, 2019 Karaosmanoğlu, H. & Üstün, N.Ş. (2019). Variation of fatty acid composition and oxidative stability of some hazelnut (Corylus avellana L.) varieties stored by traditional method. Grasas Aceites, 70(1), https://doi.org/10.3989/gya.0463181 In press.
https://doi.org/10.3989/gya.0463181 ...
). Fu et al. (2016) Fu, M., Qu, Q., Yang, X., & Zhang, X. (2016). Effect of intermittent oven drying on lipid oxidation, fatty acids composition and antioxidant activities of walnut. Lebensmittel-Wissenschaft + Technologie, 65, 1126-1132. http://dx.doi.org/10.1016/j.lwt.2015.10.002.
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and Qu et al. (2016) Qu, Q., Yang, X., Fu, M., Chen, Q., Zhang, X., He, Z., & Qiao, X. (2016). Effects of three conventional drying methods on the lipid oxidation, fatty acids composition, and antioxidant activities of walnut (Juglans regia L.). Drying Technology , 34(7), 822-829. http://dx.doi.org/10.1080/07373937.2015.1081931.
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reported a higher FFA value for hazelnuts dried in the sun compared to those dried in a DM. This difference was a result of prolonged drying time. Under the action of light, heat or lipase, FFA lipid molecules are released, and this can influence the stability of the oil ( Fu et al., 2016 Fu, M., Qu, Q., Yang, X., & Zhang, X. (2016). Effect of intermittent oven drying on lipid oxidation, fatty acids composition and antioxidant activities of walnut. Lebensmittel-Wissenschaft + Technologie, 65, 1126-1132. http://dx.doi.org/10.1016/j.lwt.2015.10.002.
http://dx.doi.org/10.1016/j.lwt.2015.10...
; Qu et al, 2016 Qu, Q., Yang, X., Fu, M., Chen, Q., Zhang, X., He, Z., & Qiao, X. (2016). Effects of three conventional drying methods on the lipid oxidation, fatty acids composition, and antioxidant activities of walnut (Juglans regia L.). Drying Technology , 34(7), 822-829. http://dx.doi.org/10.1080/07373937.2015.1081931.
http://dx.doi.org/10.1080/07373937.2015...
). In addition, increasing temperature and relative humidity both have a synergistic effect on the lipolysis reaction and rate of FFA production ( Tavakolipour et al., 2010 Tavakolipour, H., Armin, M., & Kalbasi, A. A. (2010). Storage stability of Kerman pistachio nuts (Pistacia vera L.). International Journal of Food Engineering , 6(6), 1-11. http://dx.doi.org/10.2202/1556-3758.1740.
http://dx.doi.org/10.2202/1556-3758.174...
). Thus, the rate of oil oxidation increased with a prolonged drying time and increased temperature. However, Kashaninejad et al. (2003) Kashaninejad, M., Tabil, L. G., Mortazavi, A., & Safeordi, A. (2003). Effect of drying methods on quality of pistachio nuts. Drying Technology, 21(5), 821-838. http://dx.doi.org/10.1081/DRT-120021688.
http://dx.doi.org/10.1081/DRT-120021688...
indicated that differences in FFA content were not significantly different among drying methods. During storage, FFA content increased for all drying methods. After 24 months of storage, FFA in–shell hazelnuts dried on CG, GG, or in a DM, were 0.36, 0.35 and 0.38% oleic acid, respectively. These values were lower than the acidity reported for superior extra–virgin olive oils (0.40% oleic acid; the comparison was provided in the absence of indications for critical acidity values for the nut industry; Ghirardello et al., 2013 Ghirardello, D., Contessa, C., Valentini, N., Zeppa, G., Rolle, R., Gerbi, V., & Botta, R. (2013). Effect of storage condition on chemical and physical characteristics of hazelnut (Corylus avellana L.). Postharvest Biology and Technology , 81, 37-43. http://dx.doi.org/10.1016/j.postharvbio.2013.02.014.
http://dx.doi.org/10.1016/j.postharvbio...
). These values are the limit of acceptability after 24 months of storage.

3.6 Peroxide value

Peroxide value (PV) is one of parameter adopted by the nut industry to evaluate the storage aptitude of hazelnuts ( Ghirardello et al., 2013 Ghirardello, D., Contessa, C., Valentini, N., Zeppa, G., Rolle, R., Gerbi, V., & Botta, R. (2013). Effect of storage condition on chemical and physical characteristics of hazelnut (Corylus avellana L.). Postharvest Biology and Technology , 81, 37-43. http://dx.doi.org/10.1016/j.postharvbio.2013.02.014.
http://dx.doi.org/10.1016/j.postharvbio...
; Turan, 2017 Turan, A. (2017). Effect of drying methods on nut quality and storage of hazelnut . (PhD Thesis). Ordu University, Ordu. ; Koç Güler at al., 2017 Koç Güler, S., Bostan, S. Z., & Çon, A. H. (2017). Effects of gamma irradiation on chemical and sensory characteristics of natural hazelnut kernels. Postharvest Biology and Technology, 123, 12-21. http://dx.doi.org/10.1016/j.postharvbio.2016.08.007.
http://dx.doi.org/10.1016/j.postharvbio...
; Gadani et al., 2017 Gadani, B. C., Mileski, K. M. C., Peixoto, L. S., & Agostini, J. S. (2017). Physical and chemical characteristics of cashew nut flour stored and packaged with different packages. Food Science and Technology (Campinas), 37(4), 657-662. http://dx.doi.org/10.1590/1678-457x.27516.
http://dx.doi.org/10.1590/1678-457x.275...
). PV is also an important indicator of walnut oxidative rancidity, as it reflects the degree of lipid oxidation at the primary level ( Fu et al., 2016 Fu, M., Qu, Q., Yang, X., & Zhang, X. (2016). Effect of intermittent oven drying on lipid oxidation, fatty acids composition and antioxidant activities of walnut. Lebensmittel-Wissenschaft + Technologie, 65, 1126-1132. http://dx.doi.org/10.1016/j.lwt.2015.10.002.
http://dx.doi.org/10.1016/j.lwt.2015.10...
). In our study, PV significantly increased during storage time (p˂0.001), but the increase was not constant ( Table 3 ). PV increased to a maximum level during any storage time and then dropped (Demirci, 2009 Dermirci, E. T. (2009). Research on shelf life of processed hazelnut products (PhD Thesis). Ankara University, Ankara. ; Turan, 2017 Turan, A. (2017). Effect of drying methods on nut quality and storage of hazelnut . (PhD Thesis). Ordu University, Ordu. ; Koç Güler et al., 2017 Koç Güler, S., Bostan, S. Z., & Çon, A. H. (2017). Effects of gamma irradiation on chemical and sensory characteristics of natural hazelnut kernels. Postharvest Biology and Technology, 123, 12-21. http://dx.doi.org/10.1016/j.postharvbio.2016.08.007.
http://dx.doi.org/10.1016/j.postharvbio...
; Belviso et al. 2017 Belviso, S., Dal Bello, B., Giacosa, S., Bertolino, M., Ghirardello, D., Giordano, M., Rolle, L., Gerbi, V., & Zeppa, G. (2017). Chemical, mechanical and sensory monitoring of hot air and infrared roasted hazelnuts (Corylus avellana L.) during nine months of storage. Food Chemistry, 217, 398-408. http://dx.doi.org/10.1016/j.foodchem.2016.08.103. PMid:27664651.
http://dx.doi.org/10.1016/j.foodchem.20...
; Turan, 2018b Turan, A. (2018b). Effect of drying methods on fatty acid profiles and oil oxidation of hazelnut oil during storage. European Food Research and Technology, 244(12), 2181-2190. http://dx.doi.org/10.1007/s00217-018-3128-y.
http://dx.doi.org/10.1007/s00217-018-31...
; Turan, 2019 Turan, A. (2019). Effect of drying on storage conditions on the chemical composition of Çakıldak (cv) hazelnuts (Corylus avellana L.) during storage. Grasas Aceites, 70(1). https://doi.org/10.3989/gya.0693181 In press.
https://doi.org/10.3989/gya.0693181 ...
). During the storage period, both peroxide formation and peroxide decomposition reactions occured at the same time; therefore, PV fluctuates. However, Evren (2011) Evren, S. (2011). Storage stability of natural hazelnut flour. (PhD Thesis). 19 May University, Samsun. , Ghirardello et al. (2013) Ghirardello, D., Contessa, C., Valentini, N., Zeppa, G., Rolle, R., Gerbi, V., & Botta, R. (2013). Effect of storage condition on chemical and physical characteristics of hazelnut (Corylus avellana L.). Postharvest Biology and Technology , 81, 37-43. http://dx.doi.org/10.1016/j.postharvbio.2013.02.014.
http://dx.doi.org/10.1016/j.postharvbio...
, and Raisi et al. (2015) Raisi, M., Ghorbani, M., Mahoonak, A. S., & Kashaninejad, M. (2015). Effect of storage atmosphere and temperature on the oxidative stability of almond kernels during long term storage. Journal of Stored Products Research, 62, 16-21. http://dx.doi.org/10.1016/j.jspr.2015.03.004.
http://dx.doi.org/10.1016/j.jspr.2015.0...
reported a continuous increase in PV during the storage period. Significant differences were observed among the drying methods during the storage period (p ˂0.001). This result is in agreement with Qu et al. (2016) Qu, Q., Yang, X., Fu, M., Chen, Q., Zhang, X., He, Z., & Qiao, X. (2016). Effects of three conventional drying methods on the lipid oxidation, fatty acids composition, and antioxidant activities of walnut (Juglans regia L.). Drying Technology , 34(7), 822-829. http://dx.doi.org/10.1080/07373937.2015.1081931.
http://dx.doi.org/10.1080/07373937.2015...
and Fu et al. (2016) Fu, M., Qu, Q., Yang, X., & Zhang, X. (2016). Effect of intermittent oven drying on lipid oxidation, fatty acids composition and antioxidant activities of walnut. Lebensmittel-Wissenschaft + Technologie, 65, 1126-1132. http://dx.doi.org/10.1016/j.lwt.2015.10.002.
http://dx.doi.org/10.1016/j.lwt.2015.10...
, who reported that PV of sun–dried walnuts increased steadily, reaching the highest value of 2.35 meqO2kg–1 at the end of the drying period. In addition, PV of direct and intermittent oven–dried samples was 1.94 and 1.82 meqO2kg–1, respectively ( Fu et al., 2016 Fu, M., Qu, Q., Yang, X., & Zhang, X. (2016). Effect of intermittent oven drying on lipid oxidation, fatty acids composition and antioxidant activities of walnut. Lebensmittel-Wissenschaft + Technologie, 65, 1126-1132. http://dx.doi.org/10.1016/j.lwt.2015.10.002.
http://dx.doi.org/10.1016/j.lwt.2015.10...
). It is clear that hazelnut samples exposed to long–term light and temperature had an increase in oil oxidation. Hence, it is critical that the drying process is carried out shortly after harvest for the long-term storage of hazelnuts.

3.7 Rancimat value

Rancimat value (RV) is based on the principle of water conductivity absorbing the degradation products formed as a result of peroxidation of unsaturated fatty acids in oils (Demirci, 2009). Polyunsaturated fatty acids are very important in oxidative degradation, which is low in varieties with low polyunsaturated fatty acids ( Özdemir et al., 1998 Özdemir, M., Ozay, G., & Seyhan, F. G. (1998). Hasattan Ambalaja Fındık İşlemenin Kritik Kontrol Noktalarında Tehlike Analizi . Gebze-Kocaeli, Marmara Araştırma Merkezi. ).

The interaction effect of drying and storage time was significant for RV (p ˂0.05; Table 3 ). As expected, RV decreased with storage time for all drying methods. The results showed that RV decreased as oil oxidation increased, depending on the storage time and conditions. The present results are in general compliance with the findings of Lopez et al. (1995) Lopez, A., Pique, M. T., Romero, A., & Aleta, N. (1995). Influence of cold–storage conditions on the quality of unshelled walnuts. International Journal of Refrigeration , 18(8), 544-549. http://dx.doi.org/10.1016/0140-7007(96)81781-6.
http://dx.doi.org/10.1016/0140-7007(96)...
, Demirci (2009), Turan (2017) Turan, A. (2017). Effect of drying methods on nut quality and storage of hazelnut . (PhD Thesis). Ordu University, Ordu. , Turan (2018b) Turan, A. (2018b). Effect of drying methods on fatty acid profiles and oil oxidation of hazelnut oil during storage. European Food Research and Technology, 244(12), 2181-2190. http://dx.doi.org/10.1007/s00217-018-3128-y.
http://dx.doi.org/10.1007/s00217-018-31...
, and Turan (2019) Turan, A. (2019). Effect of drying on storage conditions on the chemical composition of Çakıldak (cv) hazelnuts (Corylus avellana L.) during storage. Grasas Aceites, 70(1). https://doi.org/10.3989/gya.0693181 In press.
https://doi.org/10.3989/gya.0693181 ...
, who reported decreasing RV during storage time. The highest RV was recorded for DM compared to CG AND GG ( Table 3 ). This result is in agreement with Turan & İslam (2016), where DM had a higher RV than drying on CG and GG. After 24 months of storage, hazelnut RV was higher (3.59-3.87 h) than the critical threshold value (3 h) reported that for oxidative stability in the Turkish nut industry. As such, 3 h RV can be regarded as limit value at the end of 24 months of storage.

3.8 Aflatoxin

In Turkey, hazelnuts are traditionally sun-dried and may be subject to mold growth and, like other nuts, subsequent AF formation due to prolonged drying under humid and rainy conditions ( Simşek et al., 2002 Simşek, O., Arici, M., & Demir, C. (2002). Mycoflora of hazelnut (Corylus avellana L.) and aflatoxin content in hazelnut kernels artificially infected with Aspergillus paraticus. Die Nahrung, 46(3), 194-196. http://dx.doi.org/10.1002/1521-3803(20020501)46:3<194::AID-FOOD194>3.0.CO;2-D. PMid:12108220.
http://dx.doi.org/10.1002/1521-3803(200...
). Thus, rapid drying and reducing MC in kernels is very important prevent fungal activity. Furthermore, fungal contamination and subsequent AF production can occur in hazelnuts in the orchard, at harvest, and during post–harvest operation ( Özay et al., 2008 Özay, G., Seyhan, F., Pembeci, C., Saklar, S., & Yılmaz, A. (2008). Factors influencing fungal and aflatoxin levels in Turkish hazelnuts (Corylus avellana L.) during growth, harvest, drying and storage: A 3-year study. Food Addives Contaminants, 25: 209-218. ). However, AF was not detected (<0.1 ngg-1) in the present study although the storage conditions were appropriate for AF development. Thus, if AF was not detected during the mature hazelnut stage, they were not contaminated during the harvest, threshing, or storage period.

4 Conclusion

The present study investigated the effect of drying methods on the chemical properties of in–shell hazelnuts during storage. FFA increased during storage and never exceeded 0.38%. PV increased in fluctuation during storage, and the highest values were recorded for GG. RV decreased during the storage period, and was lower for DM than for CG and GG. Total AF and AFB1 were not detected during the storage period. Therefore, when hazelnuts were stored in jute bags as in–shells at an ambient temperature, quality was maintained for a period of about 24 months. Consequently, DM was found to be more effective for the preservation of hazelnut quality than CG and GG.

Acknowledgements

This study was supported by Gürsoy Tarımsal Urünler Gıda Sanayi ve Ticaret AŞ (Ordu, Turkey). The authors wishes to thank Dr. Fatih ÖNER for statistical analysis.

  • Practical Application: Determination better drying method and change of chemical traits for period of 24 months storage

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Publication Dates

  • Publication in this collection
    18 Feb 2019
  • Date of issue
    Dec 2019

History

  • Received
    13 June 2018
  • Accepted
    26 Nov 2018
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