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Internal and Marginal Fit and Fracture Strength of Narrow Diameter Dental Implant-Abutment Assembly

Abstract

The aim of this study was to assess the internal and vertical marginal fit of metallic copings to abutments and the fracture strength of different narrow diameter dental implant/abutments, either submitted to thermomechanical cycling or not. Sixty-four implant/abutments (n=16) were divided into 4 groups according to diameter and abutment type: G3.5-UAC (morse taper implant Ø3.5mm + universal abutment with beveled chamfer finish); G2.9-UAS (morse taper implant Ø2.9mm + universal abutment with shoulder finish); G2.8-AA (morse taper friction implant Ø2.8mm + anatomical abutment) and G2.5-HP (one-piece implant Ø2.5mm with indexed hexagonal platform). Each group was divided into two subgroups (n=8): submitted and not submitted to thermomechanical cycling (TMC). To assess internal and vertical marginal fit of metallic copings, the assemblies were scanned using microtomography (micro-CT) (n=5). The samples were subjected to the compressive strength test on a universal test machine. Group G3.5-UAC showed the highest marginal misfit regardless of TMC (p<0.05). All other groups were similar after TMC. Group G2.8-AA showed the lowest internal misfit both with and without TMC (p<0.05). Group G2.8-AA showed the highest fracture strength, similar only to G2.5-HP without TMC and G3.5-UAC with TMC. The type of abutment affects the internal and marginal fit of metallic copings and the anatomical abutment led to the best internal and marginal coping fit. The narrow diameter dental implant/abutments differ in terms of fracture strength, the strongest assembly was that composed by implant of type V grade titanium without internal threads (friction implant).

Key Words:
abutments; cyclical loading; dental implants; fit

Resumo

O objetivo deste estudo foi avaliar a adaptação marginal e interna de cópings metálicos em pilares sobre implantes, e a resistência a fratura de diferentes conjuntos de implantes/pilares de diâmetro reduzido, submetidos à ciclagem termomecânica ou não. Sessenta e quatro implantes/pilares (n=16) foram divididos em 04 grupos de acordo com o tipo de pilar e diâmetro do implante: G3.5-UAC (implante cone morse Ø3.5mm + munhão universal com término em chanfro); G2.9-UAS (implante cone morse Ø2.9mm + munhão universal com término em ombro); G2.8-AA (implante cone morse friccional Ø2.8mm + munhão anatômico); e G2.5-HP (implante de corpo único de Ø2.5mm com plataforma hexagonal indexada). Cada grupo foi dividio em dois subgrupos (n=8): submetidos ou não à ciclagem termomecânica (TMC). As amostras foram escaneadas por microtomografia (micro-CT) para avaliar a adaptação interna e marginal vertical dos copings metálicos. As amostras foram submetidas à resistência à compressão em uma maquina de ensaios universal. O grupo G3.5-UAC apresentou os maiores valores de desadaptação marginal independentemente da TMC (p<0,05). Todos os outros grupos foram similares entre si após TMC. O grupo G2.8-AA demonstrou o menor desajuste interno independentemente de TMC (p<0,05). O grupo G2.8-AA demonstrou a maior resistência à fratura, similar apenas ao grupo G2.5-HP sem TMC e G3.5-UAC com TMC. O tipo de pilar influencia a adaptação interna e marginal vertical de copings metálicos. O grupo do pilar anatômico (sem entalhes na superfície) levou à melhor adaptação, enquanto o grupo com plataforma expandida hexagonal e os grupos com munhão universal (com entalhes na superfície) proporcionaram os maiores desajustes (especialmente com termino em chanfro). Os implantes/pilares de diâmetro reduzido diferem em termos de resistencia à fratura, sendo que o conjunto mais resistente foi aquele composto por titânio tipo V e sem roscas internas (implante friccional).

Introduction

Narrow-diameter implants have become a common choice in Dentistry because they can be used as an alternative for rehabilitation of areas with significant bone resorption after dental extraction, regions with bone loss following periodontal disease, trauma or dental agenesis, reduced mesiodistal prosthetic space, or limited inter-radicular space 11. Hirata R, Bonfante EA, Anchieta BR, Machado LS, Freitas G, Fardin VP, et al. Reliability and failure modes of narrow implant systems. Clin Oral Invest 2016;20:1505-1513.. Narrow-diameter implants can avoid the use of bone grafts, leading to reduced treatment time, cost, and morbidity 11. Hirata R, Bonfante EA, Anchieta BR, Machado LS, Freitas G, Fardin VP, et al. Reliability and failure modes of narrow implant systems. Clin Oral Invest 2016;20:1505-1513..

However, some disadvantages of the use of narrow-diameter implants have been observed. Regarding the biomechanical behavior, the narrow-diameter implant is less structurally resistant than regular implants (with a diameter larger than 3.5 mm) 22. Quirynem M, Al-Nawas B, Meijer HJ, Razavi A, Reichert TE, Schimmel M, et al. Small-diameter titanium Grade IV and titanium-zirconium implants in edentulous mandibles: three-year results front a double-blind, randomized controlled trial. Clin Oral Implants Res 2015;26:831-840.,33. Bordin D, Witek L, Fardin VP, Bonfante EA, Coelho PG. Fatigue failure of narrow implants with different implant-abutment connection designs. J Prosthodont 2018;27:659-664.. In addition to that, narrow-diameter implants have a small surface area, with reduced bone-implant contact. This could affect the stress distribution on the bone, potentially compromising the osseointegration 44. Qian J, Wennerberg A, Albrektsson T. Reasons for marginal bone loss around oral implants. Clin Implant Dent Relat Res 2012;14:792-807.,55. Isidor F. Influence of forces on peri-implant bone. Clin Oral Implants Res 2016;17:8-18..

Biomechanical properties have shown significant improvement associated with the use of implants with tapered connections 66. Coppedê AR, Bersani E, Mattos MG, Rodrigues RC, Sartori IA, Ribeiro RF. Fracture resistance of the implant-abutment connection in implants with internal hex and internal conical connections under oblique compressive loading: an in vitro study. Int J Prosthodont 2009;22:283-286.. The characteristics of the implant/abutment interface of narrow-diameter implants can also affect the mechanical behavior of the system 33. Bordin D, Witek L, Fardin VP, Bonfante EA, Coelho PG. Fatigue failure of narrow implants with different implant-abutment connection designs. J Prosthodont 2018;27:659-664.. One-piece narrow-diameter implants are also available 11. Hirata R, Bonfante EA, Anchieta BR, Machado LS, Freitas G, Fardin VP, et al. Reliability and failure modes of narrow implant systems. Clin Oral Invest 2016;20:1505-1513.. Comparing different narrow-diameter implants commercially available, some authors point out that one-piece implants present decreased peri-implant bone resorption due to the lack of a micro-gap between implant and abutment, which have been associated with micro-infiltration and bacterial infection, which could be potentialized by the conjunct deformation 77 .Bonfante EA, Almeida EO, Lorenzoni FC, Coelho PG. Effects of implant diameter and prosthesis retention system on de reliability of single crowns. Int J Oral Maxillofac Implants 2015;30:95-101. . On the other hand, two-pieces narrow-diameter implants have shown high rates of mechanical failures, such as fractures of prosthetic abutment and screw loosening 77 .Bonfante EA, Almeida EO, Lorenzoni FC, Coelho PG. Effects of implant diameter and prosthesis retention system on de reliability of single crowns. Int J Oral Maxillofac Implants 2015;30:95-101. . Nonetheless, some studies have shown favorable biomechanical results with the use of narrow-diameter implants 88. Freitas Jr AC, Bonfante EA, Martins LM, Silva NRFA, Marotta L, Coelho PG. Effect of implant diameter on reliability and failure modes of molar crowns. Int J Prosthodont 2011;24:557-561,,99. Almeida EO, Freitas Junior AC, Bonfante EA, Rocha EP, Silva NR, Coelho PG. Effect of microthread presence and restoration design (screw versus ce-mented) in dental implant reliability and failure modes. Clin Oral Implants Res 2012;24:191-196..

The clinical success of rehabilitations using implant-supported prosthesis is directly linked to a passive fit between crown and prosthetic abutment 1010. Fenner N, Hämmerle CHF, Sailer I, Jung RE. Long-term clinical, technical, and esthetic outcomes of all-ceramic vs. titanium abutments on implant supporting single-tooth reconstruction after at least 5 years. Clin Oral Implants Res 2016;27:716-723.,1111. Kahramanoglu E, Kulak-Ozkan Y. Marginal and internal adaptation of different superstructure and abutment materials using two different implant systems for five-unit implant-supported fixed dental prosthesis: an in vitro study. Int J Oral Maxillofac Implants 2016;28:1207-1216.. The passive fit of an implant-supported prosthetic structure is defined as a stress-free circular contact at the abutment/prosthesis interface before functional loading 1212. Abduo J, Bennani V, Waddell N, Lyons K, Swain M. Assessing the fit of implant fixed prostheses: a critical review. Int J Oral Maxillofac Implants 2010;25:506-515.. This is key to keep the mechanical and biological balance, and to reduce load on abutment, screw, and bone 1313. Brånemark PI. Osseointegration and its experimental background. J Prosthet Dent 1983;50:399-410.,1414. Jemt T. Failures and complications in 391 consecutively inserted fixed prostheses supported by Brånemark implants in edentulous jaws: a study of treatment from the time of prosthesis placement to the first annual checkup. J Int Oral Maxillofac Implants 1991;6:270-276., since an excellent internal adaptation facilitates the prosthetic crown fitting without compromising its resistance and retention.

In narrow-diameter implants, a poor marginal adaptation contributes to bacterial growth and inflammatory reactions on the peri-implant area 1111. Kahramanoglu E, Kulak-Ozkan Y. Marginal and internal adaptation of different superstructure and abutment materials using two different implant systems for five-unit implant-supported fixed dental prosthesis: an in vitro study. Int J Oral Maxillofac Implants 2016;28:1207-1216., which favors bone loss 1515. Katsoulis J, Mericske-Stern R, Enkling N, Katsoulis K, Blatz MB. In vitro precision of fit of computer-aided designed and computer-aided manufactured titanium screw-retained fixed dental prostheses before and after ceramic veneering. Clin Oral Implants Res 2015;26:44-49.. Therefore, it is also important that marginal adaptation is maintained after occlusal loading. The clinically acceptable marginal misfit varies in different studies 1414. Jemt T. Failures and complications in 391 consecutively inserted fixed prostheses supported by Brånemark implants in edentulous jaws: a study of treatment from the time of prosthesis placement to the first annual checkup. J Int Oral Maxillofac Implants 1991;6:270-276.,1616. Jemt T, Book K. Prosthesis misfit and marginal bone loss in edentulous implant patients. Int J Oral Maxillofac Implants 1996;11:620-625., but it is a consensus that it should be no higher than 100-150 µm 1414. Jemt T. Failures and complications in 391 consecutively inserted fixed prostheses supported by Brånemark implants in edentulous jaws: a study of treatment from the time of prosthesis placement to the first annual checkup. J Int Oral Maxillofac Implants 1991;6:270-276.,1616. Jemt T, Book K. Prosthesis misfit and marginal bone loss in edentulous implant patients. Int J Oral Maxillofac Implants 1996;11:620-625..

Currently, several types of narrow-diameter implants are commercially available varying in connection type, macrostructure, material, diameter, and presence or absence of a prosthetic abutment (implant/abutment or one-piece implant). In addition to that, a comparison among systems with different implant/abutment assemblies is not stablished in literature.

This study aimed to assess internal and vertical marginal fit of metal copings cemented on different abutments and the fracture strength of the implant/abutment narrow-diameter implant assemblies. The null hypotheses assume that (I) there are no differences in internal and marginal fit, and (II) there are no differences in fracture strength.

Material and Methods

The experiment used 64 implants measuring 13 mm in length and their respective abutments for cemented-retained crowns. The implants were divided into four groups (n=16), as described in Table 1. Details of each implant/abutment are shown in Figure 1. The abutments in groups G3.5-UAC and G2.9-UAS were installed using torque of 20 N.cm and 15 N.cm, respectively, according to the manufacturer’s recommendations. In group G2.8-AA, the anatomical taper was coupled using a proper hammer. In group G2.5-HP, because it is a one-piece implant, the hexagonal abutment is coupled to the implant as default; thus, only a short extension screw was used to attach the prosthetic crown, which was installed with 20 N.cm of torque. The prosthetic abutments transmucosal height was standardized in 1.5 mm.

Figure 1
specimens used in the study

Table 1
Experimental groups

Manufacturing of the Metal Copings

Cast components specific for each system were used for the copings manufacturing. The G2.8-AA, that lacks a cast component, was directly waxed. The resulting anatomy was compatible with that of a coping for maxillary lateral incisors, standardized with a bipartite condensing silicone matrix (Zetaplus, Zhermack, Badia Polesine, Rovigo, Italy).

After waxing, the crowns were coated (Heat Shock, Polidental Ind. e Com. Ltda, Cotia, SP, Brazil) and cast in chromium-cobalt alloy (Fit Cast Cobalto, Talmax, Curitiba, PR, Brazil) through the lost-wax process. All copings were sandblasted with aluminum oxide particles (Polidental Ind. e Com. Ltda, Cotia, SP, Brazil), with 100 µm grit, to remove any coating residues. Then, the copings were finished and polished with appropriate tips and pastes for the metal (Exa-Cerapol, Edenta, Au/SG, Switzerland).

The cementation process was performed with dual polymerization resin cement (Allcem Core, FGM, Joinville, SC, Brazil), according to the manufacturer’s recommendations, using 250 g of pressure. Cement was photoactivated for 40 s at the interface coping/abutment at 1200 mW/cm2. Cement excesses were removed using finishing tips adequate for the specific material (Exa-Cerapol, Edenta, Au/SG, Switzerland).

The implant/abutment/coping assemblies were inserted into PVC cylinders containing epoxy resin (Resina F23, Axson, Cergy, France) at 30º angle, as per ISO 14801 1717. Khaisat A, Stegaroi R, Nomura S, Miyakawa O. Fatigue resistance of two implant/abutment joint designs. J Prosthet Dent 2002;88:604-610..

Internal and Vertical Marginal Misfit Assessment Using Computer Microtomography (Micro-Ct)

The marginal adaptation of coping/abutment assemblies was assessed using micro-CT (SkyScan 1176, Bruker, micro-CT, Kontich, Belgium). Eight sets of each group were scanned using the following parameters: acceleration strength of 90 kV, current of 272 mA, rotation of 360º, isotropic resolution of 9 µm, rotation steps of 0.7, frames of 4, and Copper filter of 0.1mm. The micro-CT images were reconstructed using the software NRecon (Bruker-microCT, Kontich, Belgium) with the following image fitting parameters: Smoothing=4; Ring Artifact Correction=20; Beam Hardening Correction (%)=51.

Image processing and analysis were initially performed using the software Data Viewer (Bruker, micro-CT, Kontich, Belgium) that allows the simultaneous visualization of the three axes (x, y, z). From this visualization, two new files were derived for the analysis of internal and marginal misfit with the software CTAn (Bruker, micro-CT, Kontich, Belgium): 11. Hirata R, Bonfante EA, Anchieta BR, Machado LS, Freitas G, Fardin VP, et al. Reliability and failure modes of narrow implant systems. Clin Oral Invest 2016;20:1505-1513. New folder of sagittal views; 22. Quirynem M, Al-Nawas B, Meijer HJ, Razavi A, Reichert TE, Schimmel M, et al. Small-diameter titanium Grade IV and titanium-zirconium implants in edentulous mandibles: three-year results front a double-blind, randomized controlled trial. Clin Oral Implants Res 2015;26:831-840. New folder of coronal views.

The new folders (sagittal and coronal) were uploaded to CTAn where the internal and marginal fit were measured using the Measure Tool in 10 different sections of each plane. To this end, the implant/abutment/coping central slice (coronal and sagittal) was defined in each folder, plus five slices above and five slices below the central one, with a step of 0.100 mm. Thus, for each condition, two measurements for vertical marginal misfit and two measurements for internal misfit were taken on each face (vestibular, palatal, mesial, and distal), resulting in 20 measurements per face, and 80 measurements per specimen.

Thermomechanical Cycling Test (TMC)

The TMC was performed on 32 samples, eight from each of the four groups, in a pneumatic load simulator (BIOPDI, São Carlos, SP, Brazil). The samples were placed in the test machine where each assembly was subjected to a load of 100 N using a flat surface metal tip on the cingulum region of the metal crown. The test simulated 1 year of prosthetic crown use, which corresponds to 1 × 106 mechanical cycles of 3 Hz 1717. Khaisat A, Stegaroi R, Nomura S, Miyakawa O. Fatigue resistance of two implant/abutment joint designs. J Prosthet Dent 2002;88:604-610.. During the test, all samples were kept in distilled water and submitted to approximately 2000 thermal cycles in the temperature range of 5º - 55º C 1818. Vásquez VZ, Oskan M, Kimpara ET. Evaluation of interface characterization and adhesion of glass ceramics to commercially pure titanium and gold alloy after thermal and mechanical loading. Dental Mater 2009;25:221-231..

After the thermomechanical cycling test, the samples were scanned, as previously described, and the internal and vertical marginal fit of the copings were assessed.

Compressive Strength Test

The samples were attached to a metal device in the mechanical universal test machine (Biopdi, São Carlos, Brazil), with a load cell of 1,000 kgf, and crosshead speed of 1.0 mm/min. The load was applied on the coping’s palatal concavity until exceeding the maximum deformation force (MDF) and plastic deformations occur, or until fracture of one of the components. As a rule, if the displacement reached 3 mm without deformation, the test was discontinued. Values of maximum deformation force and fracture force were analyzed. Samples randomly chosen from each subgroup were taken to micro-CT qualitative analysis after the test.

Statistical Analysis

Shapiro-Wilk’s normality test and Levene’s homogeneity test showed that the data were normally distributed. Internal and vertical marginal misfit and compressive strength were analyzed with linear mixed models and Tukey’s post hoc test (p<0.05). The analyses were performed using the SPSS software (IBM SPSS Statistics, v20.0; IBM Corp.).

Results

Vertical Marginal Misfit

Table 2 shows coping/abutment vertical marginal misfit. There was significant difference between groups in different times. Among groups without TMC, G3.5-UAC showed the highest misfit, significantly different from all other groups (p<0.05). G2.5-HP showed a higher misfit than G2.9-UAS and G2.8-AA. With TMC, only G3.5-UAC was significant different, with higher misfit values.

TMC shows no effect on intragroup vertical marginal misfit of copings/abutments (p>0.05). Qualitative analysis of micro-CT images (Fig. 2) showed the highest loss of material between the coping finish and the prosthetic abutment’s platform in group G3.5-UAC.

Table 2
Groups, average, and standard deviation (SD) of vertical marginal misfit (µm).

Figure 2
micro-CT representative images of vertical marginal misfit.

Internal Misfit

Table 3 shows the internal marginal misfit between coping and abutment. Groups G3.5-UAC and G2.5-HP without TMC showed no statistical difference from each other, but present internal marginal misfit significantly higher than the other groups (p< 0.05). G2.9-UAS presented misfit results significantly higher than 2.8-AA (p<0.05). With TMC, only G2.8-AA presented results significantly lower than the other groups (G3.5-UAC, G2.9-UAS and G2.5-HP) (p<0.05), which showed no difference from each other (p > 0.05).

Table 3
Groups, averages, and standard deviation (SD) of internal marginal misfit (µm)

TMC significantly reduced the internal marginal misfit of copings/abutments of groups G3.5-UAC, G2.8-AA and G2.5-HP (p<0.05) (Table 3). Qualitatively, all groups presented a similar pattern of internal marginal misfit, with higher misfit close to the coping finish line (Fig. 3).

Figure 3
micro-CT representative images of horizontal marginal misfit

Compressive Strength

Table 4 shows the compressive strength of the implant/abutment/coping assemblies. Among those without TMC, G2.8-AA presented the highest values, lacking statistical difference only from group G2.5-HP. Groups G3.5-UAC and G2.5-HP were similar. G2.9-UAS presented the lowest results (p<0.05). With TMC, G2.8-AA presented the highest values, lacking statistical difference only from G3.5-UAC. Groups G2.5-HP and G2.9-UAS showed the lowest values and lack statistical difference from each other.

Table 4
Groups, averages, and standard deviation (SD) of compressive strength (N)

TMC affected the compressive strength only of group G2.5-HP (p<0.05) (Table 4).

Figure 4 shows the micro-CT failure mode, where it was possible to observe that plastic deformation of the assemblies occurred before the tests for all groups, both with and without TMC. It was also possible to observe a displacement of the prosthetic crown as a result of the applied load. Fractures were observed in groups G3.5-UAC and G2.5-HP.

Figure 4
micro-CT representative imagens of failure mode after compressive load

Discussion

This study assessed the internal and vertical marginal misfit, and the compressive strength of coping/abutment/implant assemblies, both with and without TMC. The assemblies were also qualitatively assessed through micro-CT. The first null hypothesis was rejected, since differences in internal and marginal misfit were observed.

Regarding the acceptable vertical marginal misfit values at the interface between coping and abutment, Branemark 1313. Brånemark PI. Osseointegration and its experimental background. J Prosthet Dent 1983;50:399-410. stated values of 10 µm. Currently, most of studies consider marginal discrepancies of up to 100-150 µm as clinically acceptable 1414. Jemt T. Failures and complications in 391 consecutively inserted fixed prostheses supported by Brånemark implants in edentulous jaws: a study of treatment from the time of prosthesis placement to the first annual checkup. J Int Oral Maxillofac Implants 1991;6:270-276.,1616. Jemt T, Book K. Prosthesis misfit and marginal bone loss in edentulous implant patients. Int J Oral Maxillofac Implants 1996;11:620-625.,2020. Bauer JR, Grande RH, Rodrigues-Filho LE, Pinto MM, Loguercio AD. Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys? Braz Oral Res 2012;26:190-196.. In the present study, only G3.5-UAC showed misfit values above these clinically acceptable values (with and without TMC), which might be related to the abutment design that can hinder the coping accommodation due to its higher level of details (Fig. 1). Crevices on the abutment and screw access hole can be more critical due to the intrinsically distortions during casting. Compared with group G2.9-UAS, the higher misfit values observed in G3.5-UAC can be attributed to the fact that the coping adaptation in beveled chamfer finish structures can to be more critical than in the shouldered ones.

Groups G3.5-UAC and 2.5-HP, which have more detailed abutments with crevices and retentions (Fig. 1), showed the highest internal marginal misfit. On the other hand, G2.8-AA, which prosthetic abutment is flat and lacks any details on the surface, had the best results, which can be linked to a fewer interference of the prosthetic cylinder and minor dimensional changes caused during the casting process. Misfit may interfere with the proper accommodation of the prosthetic crown to the abutment platform, affecting the assembly’s stability (2020. Bauer JR, Grande RH, Rodrigues-Filho LE, Pinto MM, Loguercio AD. Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys? Braz Oral Res 2012;26:190-196.,2121. Moris IC, Faria ACL, Ribeiro RF, Rodrigues RCS. Abutments with reduced diameter for both cement and screw retentions: analysis of failure modes and misfit of abutment-crown-connections after cyclic loading. Clin Oral Implants Res 2017;28:432-436.,2222. Wang H, Feng Q, Li N, Xu S. Evaluation of metal-ceramic bond characteristics of three dental Co-Cr alloys prepared with different fabrication techniques. J Prosthet Dent 2016;116:916-923.. All groups showed high internal marginal misfit of the coping/abutment (both with and without TMC). The conventional casting using the lost-wax process associated with the fully cast cylinders may have negatively affected the crowns adaptation to the abutments because the casting process might have caused a dimensional change of the castable cylinder, particularly in group 3.5-UAC, which abutment is more detailed on the surface. The use of castable cylinders with a metal band (currently not commercially available in the systems adopted in this study) could minimize this effect. In these cases, the metal is less susceptible to changes due to the casting process because its temperature of fusion is above the firing temperature of the coating and compatible with the alloy injection temperature 2334. Kano SC, Bonfante G, Hussne R, Siqueira AF. Use of base metal casting alloys for implant framework: marginal accuracy analysis. J Appl Oral Sci 2004;12:337-343.. Hence, it could maintain the waxing standardized dimensions without higher distortions on the prosthetic coping basis. Another solution would be designing the crowns in CAD/CAM system because this digital technology is able to produce more precise and adapted pieces if compared with conventional methods 1919. Beuer F, Aggstaller H, Edelhoff D, Gernet W, Sorensen J. Marginal and internal fits of fixed dental prostheses zirconia retainers. Dent Mater 2009;25:94-102.,2222. Wang H, Feng Q, Li N, Xu S. Evaluation of metal-ceramic bond characteristics of three dental Co-Cr alloys prepared with different fabrication techniques. J Prosthet Dent 2016;116:916-923.,2434. Kohorst P, Junghanns J, Dittmer MP, Borchers L, Stiesch M. Different CAD/CAM processing routes for zirconia restorations: influence on fitting accuracy. Clin Oral Investig 2011;15:527-536..

This study showed that TMC significantly reduced only internal misfit, corroborating previous findings 2121. Moris IC, Faria ACL, Ribeiro RF, Rodrigues RCS. Abutments with reduced diameter for both cement and screw retentions: analysis of failure modes and misfit of abutment-crown-connections after cyclic loading. Clin Oral Implants Res 2017;28:432-436.,2535. Hecker, DM, Eckert SE . Cyclic loading of implat-supported prostheses: changes in component fit over time. J Prosthet Dent 2003;89:346-351. that showed that the accommodation of prostheses to the prosthetic abutments suffer changes over time after the mechanical loading. This is because misfit between abutment and crown can be diminished after loading due to wearing of the interfaces between components, and this can eliminate micro-interferences derived from the machining process, bringing them closer and reducing misfit 2121. Moris IC, Faria ACL, Ribeiro RF, Rodrigues RCS. Abutments with reduced diameter for both cement and screw retentions: analysis of failure modes and misfit of abutment-crown-connections after cyclic loading. Clin Oral Implants Res 2017;28:432-436..

The second null hypothesis is also rejected since it was observed differences in the assemblies’ resistance to fracture. There was no direct relation between resistance and diameter of the implants, since group G2.8-AA presented larger compressive strength than the other groups. Group G3.5-UAC showed lower compressive strength than groups G2.8-AA and G2.5-HP, with and without TMC. Thus, the choice of implants and abutments should consider other factors in addition to implant diameter.

It is suggested that the type of material (titanium type V) determined the larger compressive strength of group G2.8-AA because of the presence of aluminum and vanadium in its composition. The implant’s internal profile on the region where the intermediary abutment is coupled to the implant can also be considered because the threads (friction system) can represent weakness areas and increased the risk of fracture. Another possible reason is related to the fact that G2.8-AA abutment is more robust and has no thread, forming a more efficient coupling with the implant.

Qualitative analysis using micro-CT aimed to explain the differences in compressive strength between the groups, since it allows the visualization of different failure patterns. It was possible to observe that G3.5-UAC, despite its larger diameter, showed plastic deformation of the assembly (without TMC) in the presence of a gap at the interface abutment/implant and larger displacement of abutment/crown with the compression tests. In addition to the plastic deformation, the prosthetic abutment within the implant showed fractures, which can be explained by the implant’s design and abutment’s composition. The narrow cervical wall of the implant associated with the thin apical portion of the prosthetic abutment in this group might have been a determinant factor to the failure pattern observed in this group. The two-pieces abutment developed by the manufacturer for this implant of Ø3.5mm can be one of the causes for the assembly’s weakness given the volumetry of the metallic component structures. Moreover, the use of a fixation screw of this system, instead of a solid abutment, might have made it more prone to failure comparing to other groups.

The difference in composition of abutment/implant or one-piece associated with the external hexagonal prosthetic connection seems to have influenced the results. The group G2.5-HP (one-piece) showed a different failure pattern from other groups, with a minimal plastic deformation of the implant and fracture of the prosthetic component area (equivalent to the abutment) after the compression test. This might have been caused by the force applied by the prosthetic screw against the abutment (lever arm), a particularity of external hexagonal connection, where the prosthetic abutment does not fit the interior of the implant, making the assembly more susceptible to failures 66. Coppedê AR, Bersani E, Mattos MG, Rodrigues RC, Sartori IA, Ribeiro RF. Fracture resistance of the implant-abutment connection in implants with internal hex and internal conical connections under oblique compressive loading: an in vitro study. Int J Prosthodont 2009;22:283-286.. The volumetry of this implant of Ø2.5 mm with a platform of Ø3.0 mm can explain its weakness. Comparing results with and without TMC, we observe an influence of TMC on compressive strength, with reduction for all groups, with statistical significance only for group G2.5-HP. The micro-CT images corroborated this result, showing plastic deformations in all groups.

Correlating clinical expectations regarding masticatory forces with our results, we suggest that all groups can have satisfactory responses to rehabilitations with implant-supported prostheses limited to the region of mandibular central and lateral incisors, and maxillary lateral incisors, given that the maximum loads defined for these regions are between 186 N and 231 N 2626. Serra CM, Manns AE. Bite force measurements with hard and soft bite surfaces. J Oral Rehabil 2013;40:563-568.. The assemblies studied here presented average strength above 300 N, even after TMC.

Based on the results obtained in this study, it is possible to conclude that: compressive strength is different among the tested assemblies and showed no direct relation with the implant diameter, suggesting an influence of the implant alloy (favorable to titanium alloy grade V) and type of implant/abutment fitting (friction implant - without internal threads); the tested assemblies are not affected by the thermomechanical cycling in regards to vertical marginal adaptation, but the internal misfits are reduced for all the systems; thermomechanical cycling affects the compressive strength of the assemblies, with greater influence over the narrower one (ø2.5 mm).

Acknowledgements

The authors wish to thank to Dr Adriana Claudia Lapria Faria of the Laboratory of Biomechanical Studies in Prosthodontics and Implants at the Department of Dental Materials and Prosthodontics, School of Dentistry of Ribeirão Preto, University of São Paulo (FORP-USP), Brazil for technical supports. The authors would like to thank to implant companies Neodent, DSP Biomedical and SIN for the donation of material for the execution of the present study.

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Publication Dates

  • Publication in this collection
    12 June 2020
  • Date of issue
    Mar-Apr 2020

History

  • Received
    31 July 2019
  • Accepted
    31 Oct 2019
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