Nanocomposites films obtained from protein isolates of mechanically deboned chicken meat added with montmorillonite

Abstract

The aim of this study was to evaluate the properties of nanocomposite films of protein isolates from mechanically deboned chicken meat with organoclay (montmorillonite). For the film development, a 2³ experimental design was performed with three levels, protein isolate (2, 3.5, 5 g.100 mL^-1 of solution), montmorillonite (0.3, 0.5, 0.7 g.100mL^-1 of solution) and glycerol (25, 30, 35 g.100 mL^-1 CPI). The tensile strength varied between 6.7 and 9.1 MPa, elongation to break from 26-66%, opacity of 13.1 to 35.7 and solubility from 38.5% to 81.8%. Assessing the structural properties, interleaving of the isolate and montmorillonite can be noted. The results obtained in the experimental design indicate that 2.0 g of CPI.100 g^-1 of solution, 0.8 g of MMT.100 g^-1of solution and 0.2 g of glicerol.100 g^-1CPI are the ideal parameters for preparing nanocomposite films.

Keywords:
by-product; chicken; protein isolate; film

1. Introduction

Concentrated and isolated proteins are produced in large scale to serve as functional ingredients in a wide and increasing range of food applications. When replacing conventional proteins, protein concentrates and isolates maintain or improve the quality and acceptability of the products that have been incorporated^[1].

The interest of maintaining or improving the quality of packaged goods and reducing the waste of packaging at the same time has encouraged the exploration of new packaging materials such as biodegradable films formulated with raw materials derived from renewable resources^[2].

Among the studied raw materials, natural biopolymers, such as polysaccharides and proteins appear most promising for developing films, because they are abundant, renewable, cheap and capable of forming a continuous matrix^[3].

The choice of material for use in the formulation of films and coatings is very important, as this will depend on the interactions between the components of the material, which may interfere with barrier, mechanical and sensory properties of films^[4].

This association between biopolymers and nanoparticles aims to obtain synergistic effects, it is one of the most innovative ways to enhance the properties of these matrices. Depending on the geometry and nature of the nanoparticle, new properties such as gas barrier, mechanical strength, transparency and thermal stability are improved^[5].

In this field, special attention has been given to montmorillonite (MMT) because of its small particles, extremely large surface area and good interleaving properties. Montmorillonite is composed of silicate layers with a thickness of approximately 1 nm in the planar structure, and a lateral dimension between 200 and 300 nm. Its typical chemical structure consists of two tetrahedral silica layers surrounding a layer of octahedral aluminum hydroxide or magnesium^[6].

With the addition of between 2 and 10% of montmorillonite clay, nanocomposites can introduce significant improvements in their mechanical, optical and barrier properties. This advantage of adding low clay content, compared to the traditional composites, means the production of lighter components, a desirable factor in many applications. Another interesting properties usually presented by polymer/clay nanocomposites is higher microbial stability^[7].

The main reason for the differences in performance between composite and nanocomposite materials is related to the high surface area of ​​the latter, resulting in high interaction between the matrix and the nanoparticles^[8].

Thus, the aim of this study is to take advantage of a by-product from the chicken processing industry for the production of chicken protein isolate films and evaluate their properties by varying the concentration of the protein isolate, the plasticizer, and montmorillonite clay.

2. Materials and Methods

2.1 Development of films

For the development of active protein isolate films from mechanically deboned chicken meat (MDCM), a 2³ experimental design was carried out, with three central points and axial points. Response surface methodology was applied to study the simultaneous effects of the independent variables (concentration of MDCM protein isolate (CPI = 2, 3.5 and 5 g); montmorillonite concentration (MMT = 0.3, 0.5 and 0.7 g) and glycerol plasticizer (G = 25, 30 and 35% / g CPI) on the tensile strength (MPa), elongation to break (%), water vapor permeability (WVP), solubility and opacity responses.

The films were developed by the casting technique, where each solution of the film was prepared according to the experimental design data shown in Table 1.

Table 1
Variables used in the experimental design to develop active films.

Real variables	Coded variables
	-1.68	-1	0	1	1.68
CPI (g)*	1.0	2.0	3.5	5.0	6.0
Glycerol (g)*	0.2	0.5	1.0	1.5	1.8
MMT (g)*	0.2	0.3	0.5	0.7	0.8

• ^*
  CPI: Chicken protein isolate of MDCM; MMT: Montmorillonite.

2.2 Thickness

After the packaging period, the thickness of the films was obtained using a digital micrometer (INSIZE, IP 54) Resolution 0.0100 ± 0.0005 mm. The thickness was determined as the arithmetic mean of five random measurements of the area of ​​the film.

2.3 Mechanical properties

The testing of tensile strength (TS) and elongation to break (E) was performed according to the standard method of the American Society for Testing and Materials, ASTM D-882^[9]. A section of the film with a width of 2.5 cm and a length of 9 cm was inserted into a texturometer (Stable Micro System, TA.XT plus) and subjected to a stretching force until the film ruptured. The tensile strength was expressed in MPa and elongation to break in%.

2.4 Water vapor Permeability (WVP)

Water vapor permeability (WVP) assays were done gravimetrically at 25 °C according to the E96-95 method^[10]. The films were coupled with CaCl solution, previously dried at 105 °C for 2h, and stored in a desiccator with a relative humidity of 75% for 8 days, being weighed every 24 hours. The WVP calculation was performed according to Equation 1.

$P=\frac{M}{t}\frac{L}{A.\Delta P}$ (1)

where M is the mass of absorbed moisture (g); t is time in days; L is the thickness in mm; A is the area in m² and ΔP is moisture variation on in KPa.

2.5 Solubility

Water solubility of the films was determined in triplicate by the Fakhouri et al.^[11] method. The films were cut into squares of 2 cm, and the initial percentage of dry matter of the sample was determined in an oven (A1-SED, De Leo) at 105 °C for 24 hours. After weighing, the samples were immersed in containers with 25 mL of distilled water, and stirred slowly in an orbital shaker (TE-420, Tecnal) for 24 hours. After this period, samples were removed and dried (105 °C for 24 hours) to determine the mass of dry matter not dissolved in water.

2.6 Opacity

The opacity of the films was obtained using a visible UV spectrophotometer (Biospectro, SP-22) and calculated by the formula:

$opacity=\frac{A_{450}}{X}$ (2)

where A₄₅₀ is the absorbance at 450nm, given by the equation A₄₅₀ = -logT and X is film thickness (mm).

2.7 Scanning electron microscopy (SEM)

Sample films were analyzed to determine the surface characteristics using a scanning electron microscope (JSM 6060, JEOL, Japan) operating at 15kV. Five samples were mounted in a brass tube and coated with a gold layer before obtaining the images. The photographs were taken at 10000x magnification. This analysis was performed at the Center of Electron Microscopy of South Zone (CEME-SUL) at the Federal University of Rio Grande.

2.8 X-ray diffraction (XRD)

The analysis of X-ray diffraction (XRD) were obtained using a diffractometer (Siemens D500 of Bragg-Brentanogeometry) with Cu radiation, operating at 40kV and 17.5mA, graphite monochromator for diffracted X-ray beams. The measurements were obtained in steps of 0.05 degrees (2Ɵ), counting time of 5 seconds/step and measurement intervals in2Ɵ from 2 to 60 degrees. The analysis was performed at the Electron Microscopy Center (CME) of the Federal University of Rio Grande do Sul – UFRGS.

2.9 Infrared spectroscopy (FTIR)

The films were analyzed according to Attenuated Reflectance FTIR-ATR method; using spectrophotometric equipment on infrared (Prestige, 210,045-Japan) with 40 scans in the Laboratory of Synthesis and Inorganic Catalysis in the Federal University of Rio Grande.

2.10 Statistical analysis

To statistically determine significant differences with 95% confidence between means (p = 0.05), analysis of variance and Tukey's test were used and for the development of the films a response surface methodology was applied to study the simultaneous effects of the variables independent on responses on Statistica 7.0 software (Statsoft, USA).

3. Results and Discussion

3.1 Film properties

3.1.1 Physical thickness

Table 2 shows the thickness values obtained, with the amount of filmogenic solution placed on the plate and thickness.

Table 2
Determination of the thickness of chicken isolate and nanoclay films.

	Amount of filmogenic solution (g)	Thickness (mm)
	14.5	0.18 ± 0.11
	15.0	0.19 ± 0.07
	15.5	0.20 ± 0.10
	16.0	0.21 ± 0.08
	17.0	0.22 ± 0.12
Mean	15.6	0.20 ± 0.09

The thickness was determined as the arithmetic average of five random measurements of the area of the film, it was found that with an increase in solids, thickness increased too, same behavior found by Brandelero et al.^[12] who determined thicknesses of starch films in the same way and obtained a variation in thickness from 0.11 mm to 0.33 mm. On the other hand, Cortez-Vega et al.^[13] also determined the film thickness of croaker protein isolate by the mean of 10 thickness measurements. Therefore, the value of the average thickness (0.2 mm) was maintained for the planning, according to the amount of solution placed in the plate (15.5 g), since these values showed better tensile strength and elongation to break characteristics from preliminary tests.

3.1.2 Physicochemical properties

Responses surfaces were obtained to evaluate the effect of independent variables, chicken protein isolate (CPI), montmorillonite (MMT) and glycerol (G) on the dependent variables (tensile strength, elongation, opacity, solubility and water vapor permeability).

Table 3 shows the matrix of the experimental design and the results obtained for the assays. The central points for the answers showed little variation, indicating a good repetitiveness of the process.

Table 3
Results and experimental design matrix used to evaluate the mechanical properties of chicken protein isolate and nanoclay films.

Assay	CPI (g/100mL)	MMT (g/100mL)	Glycerol (g/100mL)	Tensile Strength * (MPa)	Elongation to break * (%)	Opacity *	Solubility * (%)	WVP * (g.mm/m2.d.kPa)
1	-1(2.0)	-1 (0.3)	-1 (0.5)	8.6 ± 0.11	41 ± 0.06	13.7 ± 0.32	46.5 ± 0.74	1.74 ± 0.68
2	+1 (5.0)	-1 (0.3)	-1 (0.5)	8.6 ± 0.15	44 ± 0.11	18.6 ± 0.53	39.7 ± 0.60	1.23 ± 0.18
3	-1 (2.0)	-1 (0.3)	+1 (1.5)	7.6 ± 0.20	26 ± 0.16	13.1 ± 0.52	53.1 ± 0.54	1.21± 0.01
4	+1 (5.0)	-1 (0.3)	+1 (1.5)	7.6 ± 0.13	29 ± 0.13	16.0 ± 0.18	53.6 ± 0.25	1.30 ± 0.15
5	-1 (2.0)	+1 (0.7)	-1 (0.5)	7.5 ± 0.18	36 ±0.17	14.8 ± 0.82	38.5 ± 0.09	1.23 ± 0.40
6	+1 (5.0)	+1 (0.7)	-1 (0.5)	6.7 ± 0.23	66 ± 0.22	35.7 ± 0.07	71.8 ± 0.34	1.64 ± 0.01
7	-1 (2.0)	+1 (0.7)	+1 (1.5)	6.8 ± 0.26	28 ± 0.04	15.3 ± 1.06	48.4 ± 0.05	2.83 ± 0.11
8	+1 (5.0)	+1 (0.7)	+1 (1.5)	8.4 ± 0.11	36 ± 0.12	16.5 ± 0.49	54.0 ± 0.24	1.04 ± 0.25
9	-1.68 (1.0)	0 (0.5)	0 (1.0)	8.4 ± 0.22	44 ± 0.05	15.2 ± 0.50	81.8 ± 0.78	2.01 ± 0.31
10	+1.68 (6.0)	0 (0.5)	0 (1.0)	7.4 ± 0.24	46 ± 0.13	20.0 ± 0.36	46.5 ± 0.09	1.51 ± 0.09
11	0 (3.5)	0 (0.5)	-1.68 (0.2)	7.9 ±0.19	56 ± 0.16	17.6 ± 0.83	38.6 ± 0.13	1.33 ± 0.09
12	0 (3.5)	0 (0.5)	+1.68 (1.8)	7.0 ± 0.13	35 ± 0.26	14.7 ± 0.41	43.6 ± 0.22	1.74 ± 0.44
13	0 (3.5)	-1.68 (0.2)	0 (1.0)	9.1 ± 0.12	52 ± 0.11	13.5 ± 0.59	42.2 ± 0.20	1.00 ± 0.01
14	0 (3.5)	+1.68 (0.8)	0 (1.0)	8.9 ± 0.11	40 ± 0.10	17.8 ± 0.89	40.7 ± 1.10	1.76 ± 0.33
15	0 (3.5)	0 (0.5)	0 (1.0)	7.8 ± 0.22	39 ± 0.05	14.7 ± 0.59	40.9 ± 0.37	1.09 ± 0.03
16	0 (3.5)	0 (0.5)	0 (1.0)	8.0 ± 0.02	39 ± 0.01	16.5 ± 0.29	45.7 ± 0.06	1.08 ± 0.01
17	0 (3.5)	0 (0.5)	0 (1.0)	8.0 ± 0.09	39 ± 0.07	16.0 ± 0.33	45.8 ± 0.26	1.07 ± 0.03

• ^*
  Mean values of 3 repetitions expressed as mean ± standard deviation;
• CPI: Chicken protein isolate; MMT: Montmorillonite; WVP: water vapor Permeability.

Table 3 shows the experimental design matrix and results obtained for the dependent variables tensile strength, elongation, opacity, solubility and water vapor permeability (WVP). However, only the tensile strength, opacity and solubility were influenced by the process variables.

For the variables elongation to break and water vapor permeability (WVP), F_calculated was less than F_tabulated, thus the model was not predictive, not being possible to generate the response surface^[14]. Therefore, the elongation to break and WVP were not influenced by the process variables.

According to the process conditions, the tensile strength of the films of chicken protein isolate with montmorillonite ranged from 6.7 to 9.1MPa and elongation to break of 26-66%. On the other hand, Zavareze et al.^[15] found tensile strength ranging from 4.0 to 5.7MPa and elongation to break of 102-193% in myofibrillar fish protein films, in croaker protein isolate films with the addition of montmorillonite found TS from 7.2 to 10.7MPa and elongation to break from 39.6 to 45.8%^[13].It can be seen then that the films obtained in this work showed reasonable resistance compared to other films derived from meat protein isolates, possibly due to the addition of montmorillonite, obtaining values close to those of Cortez-Vega et al.^[13] who also used nanoclay. As for the elongation, variability greater than that of other authors was obtained. Elongation to break depends principally on the plasticizer values, and increasing the concentration of glycerol and sorbitol improves the elongation to break of films^[16].

Therefore, one can view the tensile strength conditions as a function of the protein isolate concentrations, montmorillonite and glycerol in Figure 1a and 1b, and conclude that the tensile strength becomes higher with maximum (0.8 g) and minimum amounts (0.2 g) of MMT and less glycerol, regardless of the amount of protein isolate.

Figure 1
Response surface of tensile strength as a function of the concentration of (a) protein isolate and MMT (b) protein isolate and glycerol.

According to the process conditions, the opacity ranged from 13.1 to 35.7 and the solubility from 38.5% to 81.8%^[17], in chitosan films added with clay, found opacity from 14.0 to 31.9, results within the range of values found in this study. In croaker protein isolate films with the addition of montmorillonite found opacity ranging from 12 to 13.5 and a solubility ranging from 18.1% to 27.6%^[13]. Thus it can be concluded that the films of this study showed higher opacity and solubility and greater variability from the other studies. State that it is important that the films exhibit low opacity, i.e, greater transparency for viewing the packaged product and also stating that it is best for films to have a lower solubility to protect the food and ensure quality during storage^[15].

From Figures 2a and 2b, one can see the response surfaces of the opacity against chicken protein isolate concentrations, glycerol and montmorillonite.

Figure 2
Response Surface of opacity as a function of the concentration of (a) protein isolate and MMT (b) protein isolate and glycerol.

It was possible to visualize the opacity conditions as a function of the concentrations of protein isolate, montmorillonite and glycerol in Figures 2a and 2b, concluding that the opacity (13.7) decreases with a greater amount of MMT (0.8g), least amount of glycerol (0.2 g), and higher values of protein isolate (6 g). This behavior is different to that found by Nascimento et al., because according to the author, increase in opacity occurs with increasing clay^[17]. In this case, this may be due to dilution of montmorillonite along with the other components of the film.

In Figures 3a and 3b the response surfaces of the solubility against the concentrations of chicken protein isolate, glycerol and montmorillonite.

Figure 3
Response Surface of solubility as a function of the concentration of (a) protein isolate and MMT (b) protein isolate and glycerol.

It was possible to visualize the solubility conditions as a function of the concentration of protein isolate, montmorillonite and glycerol in Figure 3a and 3b, concluding that the solubility (13.7%) decreases with greater amounts of MMT (0.8 g) and smaller amount of protein isolate (1 g), and is independent of the amount of glycerol. This behavior was similar to that showed by Nascimento et al.^[17], where the solubility was lower when the chitosan concentrations were lower and with the addition of clay.

From the response surface, the best formulation for the preparation of the films was chosen for further analysis. Interpreting the results of the response surface, the films with better properties were those with a maximum quantity of MMT (0.8 g /100 mL), smaller amount of glycerol (2 g/100 mL), since their quantity did not significantly influence the properties and intermediate quantity of the isolate (2 g/100 mL) so as not to make the film opaque.

3.1.3 Structural properties

The film with the best formulation, determined from the experimental design, was characterized for its structural properties.

3.1.3.1 Infrared spectroscopy (FTIR)

Figures 4a and 4b shows the infrared spectra of films without and with the addition of montmorillonite (MMT).

Figure 4
Infrared spectroscopy of CPI films (a) without the addition montmorillonite (b) with the addition montmorillonite.

The spectra show an increase in the bands of 50 cm^-1 with the incorporation of MMT, one can see the peaks in the same wavelength on both films, but the number of waves with MMT seems to be slightly lower due to enlargement in some cases, as is in the case of the 3000-3600 cm^-1 region. This is possible due to the interaction of the chain of the film components with MMT through hydrogen bonds^[18].

Peaks around 2800 to 2900 cm^-1 can be associated to asymmetric and symmetric stretching of the C-H bonds (from CH₃ and CH₂ groups). It can be verified that they are expanded further in films with addition of montmorillonite, Santos^[19] studied the effects of various clays and found that they all had this functional group, because they presented peaks around this 2800 cm^-1 band. In this study, the wider band shown approximately at the region of 2800 cm^-1, in Figure 4b, represents the functional group of montmorillonite nanoclay.

Figure 4b shows bands in the 3600-3400 cm^-1 region, corresponding to stretching vibration (axial) of the hydroxyl groups related to the water adsorbed between the MMT plates. The characteristic bands of Si-O-Si bonds were observed in the region between 1150-1020 cm^-1 and in the range of 945-810 cm^-1, corresponding to octahedral layers of the alumino silicate Si-O-Al^[20].

The peak located around 1000 cm^-1 may be related to the interaction between the plasticizer (glycerol OH group), and the structure of the film^[21].

Therefore, by spectroscopic analysis, the main structural characteristics of the prepared films and the interactions between the protein isolate and montmorillonite could be observed. These results suggest that there was an interaction between CPI and MMT, the amplitudes of the peaks of MMT films were higher, although both films exhibit similar peaks.

3.1.3.2 Scanning electron microscopy (SEM)

Figures 5a and 5b shows the scanning electron microscopy for the chicken protein isolate films with and without incorporation of montmorillonite, respectively, while Figure 6 shows the microscopy of natural MMT^[22]. Scanning electron microscopy can be used to evaluate the homogeneity of the films, the structure of the layer, pores, cracks and surface smoothness^[23].

Figure 5
SEM of protein isolate films from mechanically deboned chicken meat (a) without the addition of montmorillonite (b) with the addition of montmorillonite.

Figure 6
SEM of natural montmorillonite (MMT-Na), at a magnification of 2000x.Source: Sarier et al.^[22].

In the scanning electron microscopy with a 10,000x magnification, shown in Figure 6, the difference in the morphology of the films can be seen. In Figure 5a, a compact and homogeneous structure was observed, showing the interaction of the protein with the plasticizer, unlike Figure 5b, which, in the presence of MMT, shows granules in their structure, representing clusters of MMT nanoclay.

Micrograph (Figure 7) shows non-uniform granule-shaped small particles well separated into different parts, however these are not presented in form of beads which is the natural form of MMT (Figure 6)^[22]. These changes are directly related to interleaving and adsorption of the proteins and plasticizers with montmorillonite.

Figure 7
SEM of protein isolate films from mechanically deboned chicken meat with addition of montmorillonite at a 3000x magnification.

These discontinuities in the film structure can provide the formation of preferential pathways for diffusion of water vapor, which would explain the high water vapor permeability (WVP) of films Bodini, however in this case there was no effect of MMT on the WVP of the films^[24].

3.1.3.3 X-Ray Diffraction (XRD)

The XRD patterns of the protein isolate-based films from MDCM are shown in Figure 8. It can be seen that the spectra are different, suggesting the presence of distinct structures in the different layers of the film.

Figure 8
XRD of films of protein isolate from MDCM without montmorillonite (blank) and with montmorillonite (active film).

It can be noted that the nanocomposite film with the presence of MMT shows peaks, representing crystalline phases not presented in films without MMT^[25]. This is due to the fact that when the radiation is incident on the surface layer of a film with MMT, it has an incident irradiation reflex, representing an amorphous film, probably due to its composition, this potential depends strongly on the substrate. In study analyzed XRD in thin chalcogenide films and found that the films are mostly amorphous, with oxidation evident^[26]. This oxidation is not advantageous, because if the film is oxidized, there is great chance of oxidizing the product packaged as well.

The small peak near 20° in the active nanocomposite film with MMT is characteristic of the crystalline phase of polymers^[27]. And the other peaks between 20 and 40°; 40° and 60° correspond to the reflection of mineral structures, and may be zinc or iron, which are more evident in nanocomposite films because of the composition of the montmorillonite^[28].

In their sample without MMT, obtained no peaks either, indicating that no crystalline structure was evident^[18].

4. Conclusion

It was possible to obtain nanocomposite films from chicken protein isolate added with montmorillonite. On assessing the structural properties (SEM, FTIR and XRD), interleaving between the isolate and montmorillonite can be noted.

It was found that the elongation to break and water vapor permeability of the films were not affected by variables in the experiment (chicken protein isolate; glycerol; montmorillonite), while the other properties were. The low solubility and opacity and high tensile strength of the films occurred at a high montmorillonite concentration (0.8 g.100 mL^-1), low glycerol (0.2 g.100 mL^-1), intermediate chicken protein isolate (2 g.100 mL^-1) and a heat treatment of 70 °C.

5. Acknowledgements

The authors acknowledge the financial support by the National Council for Scientific and Technological Development (CNPq) and the grant provided by the Coordination for the Improvement of Higher Education Personnel (CAPES) of Brazil.

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Publication Dates

• Publication in this collection
  Jan-Mar 2017

History

• Received
  22 July 2015
• Reviewed
  23 May 2016
• Accepted
  03 June 2016