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Brazilian Journal of Chemical Engineering

versão impressa ISSN 0104-6632

Braz. J. Chem. Eng. vol.28 no.2 São Paulo abr./jun. 2011

http://dx.doi.org/10.1590/S0104-66322011000200004 

ENVIRONMENTAL ENGINEERING

 

Biological nitrogen removal over nitritation/denitritation using phenol as carbon source

 

 

L. M. QueirozI; M. V. AunII; D. M. MoritaII; P. Alem SobrinhoII, *

IUniversidade Federal da Bahia, Escola Politécnica, Departamento de Engenharia Ambiental, Rua Aristides Novis 02, Federação, CEP: 40210-630, Salvador - Bahia, Brasil
E-mail: lmqueiroz@ufba.br
IIUniversidade de São Paulo, Escola Politécnica, Departamento de Engenharia Hidráulica e Sanitária, Phone:+ (55) (11) 3091-5296, Av. Professor Almeida Prado 271, Trav. 2 , Butantã, CEP: 05508-070, São Paulo - SP, Brasil. E-mail: mariana_aun@grupoepa.com.br; dmmorita@usp.br;*E-mail: palem@usp.br

 

 


ABSTRACT

A laboratory scale activated sludge sequencing batch reactor was operated in order to obtain total removal of influent ammonia (200; 300 and 500 mg NH3-N.L-1) with sustained nitrite accumulation at the end of the aerobic stages with phenol (1,000 mg C6H5OH.L-1) as the carbon source for denitrifying microorganisms during the anoxic stages. Ammonia removal above 95% and ratios of (NO2--N / (NO2--N + NO3--N)) ranging from 89 to 99% were obtained by controlling the dissolved oxygen concentration (1.0 mg O2.L-1) and the pH value of 8.3 during the aerobic stages. Phenol proved to be an adequate source of carbon for nitrogen removal via nitrite with continuous feeding throughout part of the anoxic stage. Nitrite concentrations greater than 70.0 mg NO2--N.L-1 inhibited the biological denitritation process.

Keywords: Ammonia; Phenol; Nitritation; Denitritation.


 

 

INTRODUCTION

Biological nitrification/denitrification is the process most used for nitrogen removal from wastewaters. Nitrification is carried out in two steps. First, ammonia (NH3) is converted to nitrite (NO2-) by ammonia-oxidizing bacteria (AOB). For 1 mol of ammonia, AOB use 1.5 mol of oxygen. In the second step, nitrite-oxidizing bacteria (NOB) convert nitrite to nitrate (NO3-) using 0.5 mol of oxygen. Denitrification is an anoxic process whereby NO3- is converted to nitrogen gas (N2) by heterotrophic microorganisms using a carbon source as electron donor. Denitrifying bacteria have been shown to use a wide array of organic compounds, including methanol, ethanol, organic acids and aromatic compounds.

Recently, new biological systems have been developed as an alternative to conventional biological nitrification/denitrification. These systems stop nitrification at the nitrite stage (nitritation), followed directly by reduction to N2 in anoxic conditions with carbon addition (denitritation).

Nitritation/denitritation is attractive because it saves 25% of the total oxygen required which means an important economy of total energy consumption at the wastewater treatment plant. Other advantages of this process are a biological nitrogen reduction rate 63% higher than the conventional one, less biomass production and 40% reduction of the heterotrophic carbon demand (Phillips et al., 2002; Fux and Siegrist, 2004; Fux et al., 2006).

The aim of this investigation was to evaluate the nitritation/denitritation process by treating a synthetic wastewater with a high ammonia concentration using phenol as a carbon source. A lab-scale activated sludge sequencing batch reactor (SBR) was used. The overall process efficiency was evaluated by submitting the biomass to three different influent ammonia nitrogen concentrations (200; 300 and 500 mg NH3-N.L-1). The influent phenol concentration was constant (1,000 mg C6H5OH.L-1). Important operational conditions such as feed, aeration and anoxic reaction time, cycle length and dissolved oxygen (DO) concentration were observed in order to better understand the relation between the pollutant removal efficiency and the SBR operation.

 

MATERIALS AND METHODS

Experimental Setup

An acrylic lab-scale activated sludge reactor with a working volume of 20 liters and total volume of 25 liters (250 x 250 x 500 mm and a wall thickness of 3.0 mm) was used. The reactor (Figure 1) was seeded with sludge coming from a nitrifying activated sludge pilot plant located at the Hydraulic Technology Center of the Polytechnic School, University of São Paulo.

 

 

An aeration pump (Millipore High Output Pump) was used for air supply and to keep the sludge suspended during the aerobic stages. The airflow rate (0.05-1.0 L.min.-1) was measured by a calibrated rotameter. The air was dispersed by bubble air diffusers located at the bottom of the reactor. Dissolved oxygen concentration was monitored by a portable meter with a membrane electrode (YSI - 55S) permanently submerged in the reactor content. During anoxic stage, mixing was provided by a mechanical stirrer (Nova Ética - 105RS). Feeding was performed by means of a peristaltic pump (Watson-Marlow - maximum discharge of 1.0 liter per hour). Initially, the temperature was controlled at 35 ± 2°C by using aquarium heaters, but after the beginning of the second phase the controller was suppressed and the treatment cycles were conducted at room temperature (25± 2°C).

The pH was automatically monitored (Prominent, Dulcometer D1C) and controlled by adding a solution of 40g.L-1 of NaOH as pH buffer.

Phenolic synthetic wastewater was used with an ammonia nitrogen concentration of 200; 300 and 500 mg NH3-N.L-1. It was prepared by dissolving the chemical compounds in five liters of distilled water immediately before the beginning of each treatment cycle. The synthetic wastewater composition is presented in Table 1. Its composition in terms of macronutrients was suggested by APHA, AWWA, WEF (2005). A micronutrient stock solution, adapted from Ruiz et al. (2003), was added at a proportion of 1 ml.L-1 of synthetic wastewater.

System Operation

During the first and second phase of the experiment, the treatment cycles were conducted twice a week. However, during the third phase the total length of cycles was 72 hours and it was only possible to perform one cycle per week. The operational strategy (Figure 2) was developed to attain total NH3-N oxidation with sustained nitrite accumulation at the end of the aerobic stages and assure the use of phenol as carbon source for denitrifying microorganisms during the anoxic stages.

 

 

Two operational aspects should be highlighted. First, the SBR was operated in fed-batch mode in order to avoid phenol or ammonia shock loads and, consequently, toxic effects on biomass. Secondly, it should be mentioned that the supernatant discarded at the end of the treatment cycles presented a high NO2--N concentration and, for a full-scale application, it would require a post-treatment in order to meet the Brazilian pollution limits for discharge into water bodies.

The influent volume gradually delivered to the reactor at the beginning of each treatment cycle was 5.0 (five) liters, whereas the same volume was drawn at the end of the cycle. The volume of biological sludge used was equal to 15.0 (fifteen) liters and the only sludge discarded was that necessary for physical-chemical analysis. Hence, the volumetric exchange ratio was about 25%. At stable operational conditions, this means that 75 % of the total influent ammonia nitrogen load will be converted to molecular nitrogen (N2) and 25% will require further treatment. But, even with this configuration, SBR presents advantages such as absence of recirculation and smaller area to implement a treatment plant when compared to a conventional activated sludge system.

Biological ammonia oxidation is pH-sensitive and nitrification rates decline significantly at pH values below 6.8. Since the synthetic wastewater does not have enough alkalinity to sustain the biological process, a sodium hydroxide solution (1.0 mol.L-1) was added. Preliminary batch-tests conducted in a lab-scale activated sludge reactor fed by the same synthetic wastewater (Queiroz et al., 2008) indicated a stable nitritation at a DO concentration equal to 1.0 mg O2.L-1 and a pH value of 8.3. Therefore, these operational conditions were maintained during the whole study period.

Initially, the temperature was controlled at 35 ± 2°C, since AOB grows twice as fast as NOB at 35°C (Grunditz and Dalhammar, 2001). But, in most cases, the temperature is not susceptible to be modified or controlled in full-scale reactors, mainly for economic considerations. Hence, after the beginning of the second phase (about day 70) the controller was suppressed and the treatment cycles were conducted at room temperature (25 ± 2°C).

The investigation was divided into three phases, characterized by a gradual increase of influent ammonia nitrogen (200; 300 and 500 mg NH3-N.L-1), while influent phenol concentration was kept constant (1,000 mg C6H5OH.L-1) during the whole investigation period. Considering the stoichiometric ratio of 2.4 g COD/g phenol, the critical influent COD/N ratio was about 5.8. The literature reports that the influent COD/N ratio required for a stable denitrification is about 4.5 (Randall et al., 1995) and should be less for denitritation. Table 2 shows the SBR operational conditions throughout the research.

Analytical Methods

The samples were drawn from the reactor content every three hours during the treatment cycle. In order to determine the dissolved components, the aliquots were immediately filtered through a membrane (0.45µm cellulose paper filters - Whatman®) and analyzed according to Standard Methods (APHA, AWWA, WEF, 2005). Phenol was measured by a colorimetric method: phenolic compounds react with 4-aminoantipyrine in the presence of ferricyanide to produce a red reaction product and its absorbance is measured at a wavelength of 500 nm. Nitrite was quantified photometrically at 543 nm, nitrate was measured using the specific ion electrode and ammonia was quantified by titration after distillation. The method used to quantify the suspended solids was gravimetric; one aliquot was drawn from the reactor content at the beginning of each treatment cycle.

 

RESULTS

Start-Up

The reactor was operated in a fed-batch mode. Before the first treatment cycle, 1.0 liter of a solution containing 500 mg NO2--N.L-1 was added to the reactor content, creating an anoxic environment. Four liters of synthetic phenolic wastewater prepared according to Table 1 and containing 200 mg NH3-N.L-1 was gradually added (8.33 ml.min-1) to the reactor content and, at the end of the anoxic reaction (18 hours), phenol and nitrite removals reached 40% and 99%, respectively.

The first aerobic stage lasted 15 hours and, at the end, the (NO2--N/(NO2- -N + NO3--N)) ratio was 0.65. Despite the excellent NH3-N removal efficiency (92%), the result showed that part of the nitrite oxidized to nitrate.

Before starting the next aerobic stage, the rotameter was calibrated and adjusted in such a way that the maximum DO concentration would be 1.0 mg O2.L-1. Furthermore, the duration of the aerobic stage was reduced to 10 hours because the stress on NOB can be reduced if the aeration period is too long (Phillips et al., 2002; Guo et al., 2008). These operational adjustments gave a significant result for the (NO2--N / (NO2--N + NO3--N)) ratio, which reached 97%.

It was concluded that, to guarantee a stable nitritation during the whole period, the pH value should be controlled within a narrow range of values and the aeration time should be just that required for ammonia oxidation.

Nitritation/Denitritation Process

During the aerobic stage of the treatment cycles, the process strategy of sustained nitrite accumulation was to improve the conditions for ammonia-oxidizing bacteria (AOB) growth and suppress the activity of nitrite-oxidizing bacteria (NOB). Furthermore, Anthonisen et al. (1976) concluded that accumulation of ammonia and nitrite in biological systems could be the result of inhibition of AOB or NOB by free ammonia (FA) and unionized nitrous acid (FNA). Higher pH values could decrease the NOB activity because, with increasing pH, the ammonia equilibrium will shift to a prevalence of FA in the reactor content.

The maintenance of a pH value of 8.3 during the aerobic stages, together with a maximum DO concentration (1.0 mg O2.L-1) and a suitable aerated stage time, allowed obtaining (NO2--N / (NO2--N + NO3--N)) ratio values higher than 95% during the cycles conducted with an influent concentration of about 200 mg NH3-N.L-1. This operational strategy was maintained during the subsequent phases of the research. The aeration stages were stopped when a set-point of ammonia nitrogen concentration was fulfilled (about 95% of influent NH3-N load oxidized) which means that the effluent NH3-N concentration ranged between 0.5 and 6.9 mg NH3-N.L-1 during the whole study period. It should be mentioned that nitrate concentration rouse at the end of the aerobic stage during the two first cycles of the third phase. This phenomenon was probably due to a calibration problem presented by the electronic timer that controlled the aeration pump. The extent of the aerobic stage of these two cycles was 30 hours.

Figure 3 shows the ammonia nitrogen removal and also the different forms of nitrogen during the aerobic stages of the treatment cycles.

The stability of the subsequent process step (denitritation using phenol as carbon source) is mainly dependent of two factors: avoid phenol concentrations toxic to heterotrophic biomass and provide a sufficient amount of phenol as an electron donor for biological nitrite removal. Phenol proved adequate as the single source of carbon and energy for the heterotrophic denitrifying microorganisms. During the first and second phase of the study, no imbalance was observed during the denitritation process. Figure 4 shows the concentrations of phenol and oxidized nitrogen forms during the denitritation stage, as well as the efficiencies of phenol removal at the end of the anoxic stages and the volatile suspended solids (VSS) concentration from aliquots withdrawn at the beginning of each treatment cycle.

The phenol that was not consumed by heterotrophic microorganisms during the anoxic stages was biologically removed during the subsequent aerobic stage without impacting the nitritation process. Phenol in all effluent samples (after aerobic stages) was below the detection limit of 1.0 mg.L-1.

During the third phase, the results of analyses of aliquots drawn from the reactor content at the end of anoxic stages indicated that the removals of NO2--N and phenol were below 25% and 15%, respectively. These results showed an inhibition of the denitritation process with nitrite accumulation and a treatment system unbalance. Table 3 shows the main results of the nitritation/denitritation process during the whole study period.

 

DISCUSSION

Conditions for Nitrite Predominance

During the three phases of the study, nitrite was the dominant oxidized nitrogen form at the end of all aerobic stages. Although the free ammonia concentrations in the aerobic stages of the treatment cycles were within the range determined by Anthonisen et al. (1976) as inhibiting for nitrite oxidizing bacteria (0.1 to 1.0 mg NH3.L-1), this was not the only factor in establishing a stable nitritation. Due to the long-term reactor operation, NOB could adapt to an inhibitory free ammonia concentration, as suggested by other researchers (Bae et al., 2002; Fux and Siegrist, 2004; Ruiz et al., 2003). In fact, stable nitritation was achieved with the maintenance of a maximum DO concentration of 1.0 mgO2/L, a pH value of 8.3 and the adjustment of the aeration time required for ammonia oxidation. Figure 5 shows the free ammonia concentrations and (NO2--N / (NO2--N + NO3--N)) ratios in the aerobic stages during the whole study period.

During the third phase of the investigation (influent ammonia nitrogen = 500 mg NH3-N.L-1), the minimum free ammonia concentration in the reactor content was 13.0 mg NH3.L-1 at the beginning of the aerobic stages. Anthonisen et al. (1976) observed that a free ammonia concentration above 10.0 mg NH3.L-1 inhibits all nitrification process. Contrary to these findings, our research showed that, even with free ammonia concentrations equal to 17.3 mg NH3.L-1 (maximum value during the whole study), no imbalance was observed during nitritation. These results are in agreement with Jenicek et al. (2004), who successfully removed ammonia via nitrite even at free ammonia concentrations varying from 14.0 to 32.0 mg NH3.L-1.

Although other researchers (Phillips et al., 2002; Fux e Siegrist, 2004; Jenicek et al., 2004) concluded that the maintenance of sustained NO2--N accumulation in biological activated sludge systems depends on the adoption of high temperatures (theoretically, the specific growth rate of NOB decreases above 35ºC), we found that, even when the SBR operated at temperatures that are considered favorable to nitrite oxidizers (T < 25ºC), the presence of nitrate was not observed.

The amount of air consumed during the process is an important design factor because energy consumption of the air supply system accounts for a high percentage of the total energy demand in wastewater treatment plants. Therefore, the achievement of high removal efficiencies of ammonia nitrogen (89 - 99%) at low DO concentrations is certainly an advantage of the process. On the other hand, for full-scale application, a high level of automation (ammonia sensors, controls, and software) will be required to guarantee the nitritation process stability.

Biological Removal of Phenol with Nitrite as Electron Acceptor During the Anoxic Stage

Since the beginning of the research, phenol was degraded without a lag phase and proved adequate as a single carbon source for heterotrophic biomass. This performance is probably associated with the inoculum, which originated from a nitrifying pilot activated sludge plant that has treated a phenolic wastewater under aerobic conditions for almost three years. Blaszczyk et al. (1998) also studied phenol biodegradation under denitrifying conditions and, at higher concentrations (up to 1,000 mg.L-1), the activity of heterotrophic biomass was preceded by a lag phase of 9 to 5 days.

The volumetric application rates were within the range of 0.25 e 0.3 g C6H5OH L-1 .d-1 and the Food/Microorganisms (F/M) ratios were 0.07 to 0.13 g phenol. g VSS-1.d-1. Blaszczyk et al. (1998) concluded that phenol biodegradation under anoxic conditions is less efficient when its concentration increases (from 200 to 2,000 mg .L-1) or the temperature decreases (from 30 to 13°C). During the present work, the same conclusions were obtained. The first phase of the experiment was conducted at 35 ± 2°C and the volumetric phenol removal rate during the anoxic stage was within the range of 0.281 to 0.306 kg C6H5OH. m-3 .d-1. On the other hand, during the second phase (conducted at 25 ± 2°C), the rate was within the range of 0.148 to 0.163 kg C6H5OH. m-3 .d-1.

The third phase of the study was marked by an inhibition of the denitritation. The cycles conducted with a nitrogen concentration in synthetic wastewater equal to 500 mg NH3-N.L-1 presented concentrations between 76.0 and 98.0 mg NO2--N. L-1 at the beginning of the anoxic stage. Sogame et al. (1996), studying the feasibility of using ammoniacal liquor (rich in phenol) generated at the coke-oven plant as a source of carbon for denitrification, verified the instability of the biological process when the concentration reached 50.0 mg NO2--N. L-1 in the reactor content. Chung and Bae (2002), investigating the denitritation behavior, found 50.0 mg NO2--N. L-1 as the limit value for nitrite concentration in the reactor content, but they called attention to the possibility of well-adapted microorganisms withstanding and degrading large nitrite concentrations.

The nitrite concentrations at the beginning of the anoxic stage (influent ammonia nitrogen concentrations equal to 300 mg NH3-N.L-1) ranged from 59.0 to 70.0 mg NO2--N. L-1 and did not inhibit denitritation. With these findings, it can be concluded that concentrations higher than 70 mg NO2--N. L-1 possibly inhibited the activity of phenol-degrading denitrifying microorganisms.

Using the values obtained for the ratio of mg phenolconsumed / mg NO2--Nremoved during the anoxic stage of the treatment cycles that did not present inhibition of the denitritation process and the theoretical COD value of phenol (CODtheoretical = 2.4 g COD/g phenol), it was possible to obtain a mean value of 6.5 mg CODconsumed /mg NO2--Nremoved during the denitritation process. Therefore, our result is in agreement with those found by other researchers (Chung and Bae, 2002; Choi et al., 2004), who concluded that, to attain high efficiencies of biological removal of nitrogen via nitrite, the ideal ratio of CODconsumed /NO2--Nremoved must be above 6.0.

 

CONCLUSIONS

The results of this study led to the following conclusions:

  • Phenol at concentrations close to 1,000 mg C6H5OH .L-1 proved adequate as the single source of carbon for nitrogen removal via nitrite with continuous feeding throughout part of the anoxic stage, using volumetric application rates within the range of 0.25 to 0.30 g C6H5OH.L-1.d-1 .
  • Concentrations greater than 70.0 mg NO2-N. L-1 in the reactor content inhibited the use of phenol as a source of carbon for heterotrophic biomass under anoxic conditions.
  • The maintenance of a maximum DO concentration of about 1.0 mg O2.L-1, a pH value of 8.3 and the adjustment of the aeration time required for ammonia oxidation provided (NO2--N / (NO2--N + NO3--N)) ratios that varied from 89 to 99%.

 

ACKNOWLEDGEMENTS

The authors would like to thank FAPESP (The State of São Paulo Research Foundation) for financial and material support.

 

NOMENCLATURE

Symbols

N Nitrogen (Chemical Element)

N2 Nitrogen gas

NH3 Free ammonia

NH3-N Ammonia nitrogen

NO2--N Nitrite Nitrogen

NO3--N Nitrate Nitrogen

NOx-N

Q Flow

Abbreviations

AOB ammonia-oxidizing bacteria

COD Chemical Oxygen Demand

DO Dissolved Oxygen

EDTA Ethylenediamine tetraacetic acid

FA Free ammonia

FNA Free nitrous acid

F/M Food Microorganism Ratio

NOB Nitrite-oxidizing bacteria

SBR Sequencing Batch Reactor

USEPA United States Environmental Protection Agency

VER Volumetric Exchange Ratio

VSS Volatile Suspended Solids

 

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(Submitted: December 7, 2009 ; Revised: December 1, 2010 ; Accepted: January 27, 2011)

 

 

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