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Brazilian Journal of Chemical Engineering

versão impressa ISSN 0104-6632

Braz. J. Chem. Eng. vol.29 no.1 São Paulo jan./mar. 2012

http://dx.doi.org/10.1590/S0104-66322012000100009 

ENVIRONMENTAL ENGINEERING

 

Ex-situ bioremediation of Brazilian soil contaminated with plasticizers process wastes

 

 

I. D. Ferreira*; D. M. Morita

Hydraulic and Environmental Engineering Department, Polytechnic School, University of São Paulo, Av. Prof. Almeida Prado, trav. 2, 83, Butantã, Zip Code: 05508-900, São Paulo - SP, Brazil. E-mail: ieda_domingues@yahoo.com.br

 

 


ABSTRACT

The aim of this research was to evaluate the bioremediation of a soil contaminated with wastes from a plasticizers industry, located in São Paulo, Brazil. A 100-kg soil sample containing alcohols, adipates and phthalates was treated in an aerobic slurry-phase reactor using indigenous and acclimated microorganisms from the sludge of a wastewater treatment plant of the plasticizers industry (11gVSS kg-1 dry soil), during 120 days. The soil pH and temperature were not corrected during bioremediation; soil humidity was corrected weekly to maintain 40%. The biodegradation of the pollutants followed first-order kinetics; the removal efficiencies were above 61% and, among the analyzed plasticizers, adipate was removed to below the detection limit. Biological molecular analysis during bioremediation revealed a significant change in the dominant populations initially present in the reactor.

Keywords: Bioremediation; Phthalates; Adipates.


 

 

INTRODUCTION

Plasticizers are widely used industrial chemicals, serving as additives in polyvinyl chloride, polyvinyl acetate, cellulosic and polyurethane resins and imparting flexibility and workability (Brown et al., 1996). These compounds are released to the environment through production, manufacturing, use, and final disposal and, due to the large-scale use of plastics, plasticizers are one of the main potential sources of environmental contamination (Staples et al., 2000; Fromme et al., 2002; Fernandez et al., 2007; Zeng et al., 2009). Phthalates and adipates, the most utilized plasticizers, are chemicals that display hydrophobic and lipophilic characteristics and tend to accumulate in soils. The higher phthalates such as di-ethylhexyl phthalate (DEHP) interfere with the development of reproductive organs by acting as a mimic of the sex hormone estrogen (Harris et al., 1997; Paganetto et al., 2000; Petrovic & Barceló, 2000; Swan, 2008).

Bioremediation has been applied to treat phthalate-contaminated soils (Wang et al., 2004; Di Gennaro et al., 2005), but most of the literature studies involving biodegradation of phthalates in soils have been performed on a laboratory scale in temperate climate zones with synthetically contaminated soils, pure cultures of microorganisms and with only phthalates (Madsen et al., 1999; Cartwright et al., 2000;; Chatterjee & Dutta, 2003; Vega & Bastide, 2003; Chang et al., 2004; Zeng et al., 2004; Chen et al, 2007; Shailja et al, 2008; Liao et al, 2010). In some cases, bench scale results cannot be extrapolated to field studies, which incorporate large-scale heterogeneities due to mass transfer limitations, soil heterogeneity, and bacterial access to the nutrients (Liebeg & Cutright, 1999; Davis et al., 2003).

To collaborate with information on field research evaluating bioremediation performance in Brazilian soils contaminated with wastes from plasticizers industries, this research used a slurry-phase reactor to investigate the biodegradation of phthalates, adipates and alcohols present in a real contaminated soil by indigenous and acclimated microorganisms from the sludge of the wastewater treatment plant of the plasticizers industry.

 

MATERIALS AND METHODS

The industry built on contaminated soil is located in São Paulo, Brazil, since 1950 and occupies a total area of 800,000 m2. The plasticizers produced by this plant include DIBP (Diisobutyl phthalate), DBP (Dibutyl phthalate), DIAP (Diisoamyl phthalate), DEHP (Di-2-etylhexyl phthalate), DIDP (Diisodecyl phthalate) and DOA (dioctyl adipate). The location of the sample collection point of the contaminated soil was chosen on the basis of containing the largest amount of free phase removed from existing pumping wells, for being near the reactors and storage tanks of products in a place allowing the removal of the industrial floor.

Collection of the Soil Sample for Characterization and the Bioremediation Test

Approximately 110 kg of soil were collected at a depth between 1 and 2 m at the plasticizers contaminated site; this amount was manually homogenized and 100 kg were segregated for the bioremediation test. Samples for physical and chemical analyses were refrigerated at 4ºC in the laboratory until they were analyzed. The soil granulometric curve, pH(CaCl2), pH(KCl), pH(H2O), ion exchange capacity and potential acidity, Total Organic Carbon (TOC), Total Phosphorus and Total Kjeldahl Nitrogen (TKN) were determined in triplicate using the Instituto Agronômico de Campinas - IAC (Van Raij et al., 2001) and Empresa Brasileira de Pesquisa Agropecuária - EMBRAPA (Silva, 1999) methods. The moisture content was assessed according to CETESB L6.350 Standard (CETESB, 1990). Samples for the microbiological characterization were immediately frozen.

Collection and Characterization of the Sludge Used in the Bioremediation Test

The collection of samples was performed in 100 mL glass bottles in the excess sludge wasting line of the activated sludge system of the plasticizers industry. Samples were refrigerated at 4ºC in the laboratory until they were analyzed. Samples for microbiological characterization were immediately frozen. The pH and temperature were determined immediately after collection. Total Suspended Solids (TSS) and Volatile Suspended Solids (VSS), Total Organic Carbon (TOC), Total Phosphorus and Total Kjeldahl Nitrogen (TKN) were determined according to Standard Methods for the Examination of Water and Wastewater (Eaton et al., 2005).

Determination of the Concentrations of Plasticizers and Alcohols in Soil, Sludge and Slurry Samples

The extractions of contaminants in the soil, sludge and slurry matrix were performed according to method 3540 of the USEPA (1996). The concentrations of contaminants were determined by gas chromatography according to method 8061A of the USEPA (1996). The operational conditions for gas chromatography (Varian CP-3380) were:

Injection: volume of 2µL of the extract obtained by method 3540; splitless mode (no division of the sample); temperature: 280ºC;

Oven: initial temperature at 40ºC for 2 minutes, temperature ramp of 20ºC minute-1 and final temperature at 300ºC;

Column: RTX - 35 Restec (cross-linked methyl silicone), 0.32-mm internal diameter, 30-m length and 1.5-µm film thickness. Carrier gas: Helium, 7.0 mL minute-1;

Detector: flame-ionization detector (FID), temperature of 300ºC.

Molecular Characterization of the Soil Microbiota, Inoculum and Slurry During Bioremediation

The PCR (Polymerase Chain Reaction) and DGGE (Denaturing Gradient Gel Electrophoresis) techniques were used to evaluate the genetic diversity of the microbial populations in the soil, in the sludge and in the reactor slurry at the beginning of the experiment and after 30, 60 and 100 days. The Genomic DNA extraction followed the manufacturer's kit -FastDNA® SPIN Kit for Soil (QBiogene, USA). The total microbial community DNA samples of sludge, soil and slurry were amplified with primers (Brosius et al., 1981) 968-GC (5'-GC clamp-AAC GCG AAG AAC CTT AC -3') and 1401r (5'-CGG TGT GTA CAA GGC CCG GGA ACG-3') in a PCR reaction (final volume of 40 µL) containing 100 ng DNA, 0.2 mM of each primer, 200 µL of deoxyribonucleotide triphosphate (dNTPs), 1.5 mM MgCl2, 5 µL of 10X reaction buffer and 2 U of Taq polymerase (Invitrogen). The amplification program consisted of an initial denaturation at 94ºC for 5 minutes and 10 cycles touchdown of denaturation at 94ºC for 1 minute, annealing at 58ºC (with decrease of 0.5ºC per cycle) for 30 seconds and extension at 72ºC for 2 minutes, followed by 25 cycles of 94ºC for 1 minute, 53ºC for 30 seconds, 72ºC for 2 minutes and final extension at 72ºC for 2 minutes. The quality of the amplification product was verified in 1.2% agarose gel stained with ethidium bromide (0.5 mg mL-1). The PCR products of the total community were analyzed by denaturing gradient gel electrophoresis (DGGE) using the Bio-RadCodeTM Universal Mutation Detection System (Bio-Rad) and the procedure performed according to the manufacturer's manual. Samples of PCR (180 to 300 ng of amplified DNA) added to 10 µL of 2X sample buffer were applied directly on a 6% polyacrylamide gel, with a denaturant gradient of urea-formamide of 35-65% and submitted to electrophoresis at 60ºC for 14 hours at 50 Volts. Then the gel was stained with SYBR Green I (Molecular Probes) for 2 hours in the dark, observed under ultraviolet light and photo documented, using EpiChemi 3 Darkroom (UVP, Biolmaging System). The similarity dendrogram was obtained with the software GelCompar version 4.2 (Applied Maths, Kortrijk, Belgium) and the Pearson correlation coefficient.

Bioremediation Test

The bioremediation test was conducted in accordance with the best results obtained in early studies developed on a bench scale (Ferreira and Morita, 2010) and the biodegradation of pollutants present in real contaminated soil occurred by indigenous and acclimated microorganisms from the sludge of the wastewater treatment plant of the plasticizers industry.

The soil was prepared by manual homogenization and introduced into the reactor at the original pH and moisture content. A hundred kilograms of soil, 25 liters of sludge (11 gVSS kg-1 dry soil) and 100 mL of a solution of 50 g KH2PO4 L-1 were introduced into a 400 liter reactor and, after one hour homogenization, samples were collected for initial slurry analysis. The bioremediation was carried out during 120 days. The concentrations of plasticizers and alcohols, pH, moisture content and temperature were monitored by collection of fortnightly samples. Samples were also collected monthly for the identification of the dynamics of the microbial populations. The pH and temperatures were not corrected during bioremediation, only humidity was corrected. The addition of water occurred weekly to maintain the soil moisture content at 40%.

 

RESULTS AND DISCUSSION

Characterization of Soil and Sludge Samples

The soil was classified as medium clay: sand (13±1%); fine sand (55±2%); silt (7±1%) and clay (25±1%), and as an acid medium: pH(H2O) 5.7 ± 0.1, pH(KCl) 5.3 and pH(CaCl2) 5.4 (EMBRAPA, 1999). The ion exchange capacity was 35 ± 1 mmol kg-1 and the potential acidity was 9 mmol kg-1. The content of Total Organic Carbon, 1.01 ± 0.03%, is within the usual range reported by Fassbender (1975) for Brazilian soils. Total Kjeldahl Nitrogen was 279±5 mg kg-1 and Total Phosphorus was 1±1 mg kg-1. Considering the carbon:nitrogen and carbon:phosphorus ratios recommended by Leeson and Hinchee (1995) for the biodegradation of organic compounds in soil, the first was less than 60:1 and it was not necessary to add this nutrient, but the carbon:phosphorus ratio was higher than 300:1, requiring the introduction of phosphorus to maintain the microorganisms' metabolism and the biodegradation of contaminants in these conditions. The soil moisture content was 23 ± 1% and the water capacity 26 ± 1%.

The sludge used as inoculum had a pH of 6.27 ± 0.01, temperature of 26.4ºC, density of 1.0113 ± 0.0033 g cm-3, total suspended solids of 35,819 ± 1,325 mg L-1, volatile suspended solids of 33,749 ± 998 mg L-1, TOC of 2.46 ± 0.13%, Total phosphorus of 301 ± 7 mg L-1 and Total Kjeldahl Nitrogen of 1,583 ± 36 mg L-1.

The initial concentrations of pollutants in the soil and sludge are shown in Table 1. The plasticizers DEHP and DIDP, the most produced in industry, showed the highest concentrations in soil and sludge samples; the respective alcohols and DIBP, DBP and DIAP were identified only in the soil sample, probably due to their biodegradation in the wastewater treatment plant and the lower sludge adsorption capacity for the phthalates DIBP, DBP and DIAP (log Kow = 4.11 to 4.45) when compared to DEHP and DIDP (Staples & Peterson, 2003).

Monitoring the Bioremediation Test

Slurry Moisture Content During Bioremediation

Slurry moisture content during biodegradation ranged from 28.49 ± 0.04% to 36.93 ± 0.14% and the lowest values were obtained after 15 days. During bioremediation, water was added weekly to the slurry-phase bioreactor to reach 40%, but the effective moisture content achieved a value above 36% only at 95 days. The constant addition of water and a pH of 6.0 potentially favored acidic hydrolysis of esters, as described by Gang et al. (2008).

Variation of Slurry pH During Bioremediation

The variation of slurry pH during biodegradation was not significant: the highest value (6.9) was observed 60 days after the experiment had started (initial pH = 6.0 ± 0.1) and a decline of the pH to approximately 6.2 was observed at the 90th day (Figure 1). Different authors (Juneson et al., 2001; Chang et al., 2007) observed a trend for the pH to decline during phthalate biodegradation in synthetically contaminated soil and they attributed this decline to phthalic acid produced by the primary biodegradation. In this Brazilian contaminated soil there were five phthalates, adipates and alcohols and differences between the primary and ultimate biodegradation times for each compound (hydrolysis and acid formation) could explain, together with soil buffering capacity and the consortia of microorganisms, the trend of pH maintenance. The initial soil pH, although not ideal (6.75-7.25) for bioremediation of soils by slurry bioreactors, according to Robles-González et al. (2008), was not a restriction for pollutant biodegradation.

 

 

Variation of Slurry Temperature During Bioremediation

The variation of slurry temperature during biodegradation is shown in Figure 1. The slurry temperature ranged from 14 to 26ºC during the bioremediation period and was 1 to 5ºC below the ambient temperature. The lowest values were obtained at the beginning and at 45 and 60 days and a decrease in DBP, DIBP, isodecyl alcohol and DIDP removal was observed in this period. These temperature conditions, considered not to be ideal for phthalate biodegradation by slurry bioreactors (Chang et al., 2004; 2007; Kim et al., 2008; Robles-González et al., 2008), were not restrictive for soil bioremediation.

Concentrations of Alcohols and Plasticizers During Bioremediation

The initial concentrations of alcohols and plasticizers in the reactor are shown in Table 1. The original soil had higher concentrations of pollutants than those found in the slurry, confirming the possible acid catalyzed plasticizers hydrolysis after initial addition of water and sludge, a result corroborated by Ferreira and Morita (2010).

The concentrations of alcohols and plasticizers during bioremediation in the reactor are shown in Figure 2. In the bioremediation test, a lag phase was observed for isobutanol, DBP and DOA. Isobutyl alcohol showed the same initial concentration during 60 days after the start of bioremediation, demonstrating that it became bioavailable after phthalate removal in the plasticized soil. The decrease of this short alkyl chain alcohol content could not be totally attributed to volatilization, as demonstrated by Ferreira and Morita (2010). Concerning the long alkyl chain alcohols, 2-ethyl hexanol was identified at the beginning of the experiment and after 30 days in concentrations of 14 mg kg-1 dry soil and was not detected after this period. The most persistent alcohol was isodecanol. The phthalate DBP showed the same initial concentration during 15 days and DOA during 30 days after bioremediation started. These compounds showed lower contents in soil when compared to others plasticizers (less produced plasticizers due to the market share) and were not present in wastewater when the sludge was collected, which could explain the lag phase, considering the change in the dominant populations initially present after 30 days of biodegradation, as demonstrated by DGGE analysis.

After 120 days of bioremediation, the alcohols isobutanol and isodecanol, with 92% and 87% removal efficiencies respectively, and all the phthalates, with removal efficiencies of 69% for DIBP, 83% for DBP, 61% for DIAP, 62% for DEHP and 80% for DIDP remained in the soil. DOA was not detected after 90 days.

Kinetics of the Pollutant Degradation

The biodegradation of alcohols and plasticizers followed first-order kinetics and correlation coefficients were above 0.89 (Table 2). A reduction in the phthalate biodegradation rate was not observed with the increase of the alkyl chain, a result not corroborated by Chang et al. (2007), and the presence of highly biodegradable co-substrates did not prevent the plasticizer biodegradation. Among the plasticizers, dioctyl adipate showed the highest rate of biodegradation.

In this study, biodegradation constants of DBP, DIBP and DEHP were below the values reported by different authors, whose studies involving biodegradation of plasticizers in soils were performed on a laboratory scale, at an ideal temperature and pH, in temperate climate zones with synthetically contaminated soils and with only phthalates (Table 3). The Total Organic Carbon content of the soil was low (1.01±0.03%) and a higher bioavailability of phthalates could be expected (Semple et al., 2003), but lower pH and temperature values of the slurry and the presence of co-substrates could explain the lower plasticizer biodegradation constants, although these parameters were not restrictive to soil bioremediation. The possible presence of specific microorganisms, considering the changes in the dominant population shown by DDGE analysis, could also affect the biodegradation rates.

Considering only DEHP, 395 days of treatment would be required to attain the value of 10.0 mg kg-1 dry soil recommended by the São Paulo State Environmental Protection Agency for industrial use (CETESB, 2005).

Fingerprint Analysis of the Microbial Community Present in the Slurry During Bioremediation

The fingerprint analysis of the total community of microorganisms in the slurry during the bioremediation test revealed a significant change in the dominant populations initially present (Figure 3a). Their similarity dendrogram based on the Pearson correlation coefficient (Figure 3b) showed profiles of these bands with less than 70% similarity with respect to the population found after 30 and 60 days and less than 40% similarity with respect to those observed after 100 days. The dominant populations present in the reactor up to 60 days of biodegradation removed 44% of DIAP and 51% of DEHP, the most persistent phthalates. After 100 days, when there is a greater differentiation of populations, the soil pollutant removal efficiencies were above 61%. The profile obtained from the bands suggests that, after 100 days, the community is actually composed of several dominant populations from the soil, with 60% similarity to the indigenous microorganism bands and some dominant population from the inoculum, with 20% similarity to the acclimated microorganism bands. Despite the low similarity with respect to the dominant population bands of the inoculum, early studies developed by Ferreira and Morita (2010) showed no removal efficiency of soil pollutants without the addition of acclimated microorganisms to a plasticizer biodegrading reactor at the initial time. Chatterjee and Dutta (2003), Gu et al. (2005) and Li et al. (2005) have demonstrated that the complete degradation of phthalates is always performed syntrophically by several types of microorganisms. In a DGGE gel, the number, precise position, and intensity of the bands in a gel track give an estimate of the number and relative abundance of the numerically dominant ribotypes in the sample. Boon et al. (2002) reported that banding patterns of highly diverse microbial communities, present in soils and activated sludges, are usually very complex when bacterial primers are used. Only the major populations of the analyzed community are represented on these DGGE patterns and thus relatively less abundant, but potentially very important species may not be detected by this molecular method. Nevertheless, PCRDGGE is a very sensitive and rapid technique that can detect most single-base variations when a G-C clamp is added to one primer in the PCR amplification process (Muyzer et al., 1998). This approach allows a comparison of different microbial communities in a system (Kaewpipat & Grady, 2002).

 

 

 

 

CONCLUSIONS

In this study, a bioremediation experiment was conducted with a Brazilian soil from a site contaminated with plasticizer wastes (phthalates, adipate and alcohols):

During bioremediation, the slurry pH (5.9-6.9) and temperature values (14-26ºC) were not controlled and were lower than those considered to be ideal for phthalate degradation by slurry bioreactors; however, these conditions were not restrictive for bioremediation of a real contaminated soil;

The addition of water and a pH of 6.0 potentially favored acid hydrolysis of esters during bioremediation;

The biodegradation of plasticizers followed first-order kinetics. A reduction in the biodegradation rate was not observed with the increase of the alkyl chain and the presence of highly biodegradable cosubstrates did not prevent the plasticizer biodegradation: the most persistent phthalates were DIAP and DEHP and only adipate was totally removed;

The profile obtained from the DGGE bands of the total community of microorganisms present in the reactor revealed a significant change in the dominant populations during the bioremediation. After 100 days, the community is composed of several dominant populations from the soil, with 60% similarity to the indigenous microorganism bands, and some dominant populations from the inoculum, with 20% similarity to the acclimated microorganism, suggesting that the consortia of microorganisms was essential to biodegradation;

After 120 days of bioremediation experiment, remained in the soil: 2 mg kg-1 of isobutanol, 137 ± 5 mg kg-1 of isodecanol, 65 ± 2 mg kg-1 of DIBP, 25 ± 4 mg kg-1 of DBP, 85 ± 1 mg kg-1 of DIAP, 140 ± 5 mg kg-1 of DEHP, and 141 ± 3 mg kg-1 of DIDP. However, only DEHP has the value of 10.0 mg kg-1 dry soil recommended by the São Paulo State Environmental Protection Agency for industrial use and 395 days of bioremediation treatment would be necessary to achieve this goal.

 

ACKNOWLEDGMENT

This work was supported by FAPESP (The State of São Paulo Research Foundation) - Project Number - 06/50487-0.

 

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(Submitted: January 12, 2011; Revised: August 10, 2011; Accepted: August 15, 2011)

 

 

* To whom correspondence should be addressed