Print version ISSN 0104-6632
Braz. J. Chem. Eng. vol.29 no.3 São Paulo July/Sept. 2012
S. MoradiI, * ; M. DabiriII; B. DabirIII; D. RashtchianIV; M. A. EmadiV
IPetroleum University of Technology, Iran. E-mail: firstname.lastname@example.org
IINational Iranian South Oil Company, Iran. E-mail: email@example.com
IIIAmirkabir University of Technology, Iran. E-mail: firstname.lastname@example.org
IVSharif University of Technology, Iran. E-mail: email@example.com
VNational Iranian Oil Company, Iran. E-mail: firstname.lastname@example.org
Asphaltene precipitation during natural depletion and miscible gas injection is a common problem in oilfields throughout the world. In this work, static precipitation tests are conducted to investigate the effects of pressure, temperature and gas type and concentration on asphaltene instability. Three different oil samples have been studied under reservoir conditions with/without nitrogen and methane injection. Besides applying common thermodynamic models, a new scaling equation is presented to predict asphaltene precipitation under HPHT gas injection. Extensive published data from the literature are also used in model development. The scaling approach is attractive because it is simple and complex asphaltene properties are not involved in the calculations. Moreover, the proposed model provides universal parameters for different fluid samples over a wide range of pressure and temperature that makes it novel for evaluation of future gas injection projects when simple PVT data are available.
Keywords: Nitrogen injection; Asphaltene precipitation; Pure solid modeling; Scaling equation
Miscible/partially miscible gas injection is a promising enhanced oil recovery technique for many reservoirs (Huang et al., 1993). It is well known that the injection of CO2, N2 and hydrocarbon gases changes the solubility of heavy components in the reservoir oil and causes asphaltene instability (Yang et al., 1999; Srivastava et al., 1999; Jamaluddin et al., 2002; Takahashi et al., 2003; Hu et al., 2004; Negahban et al., 2005; Verdier, 2006; Dehghani et al., 2008).
Hirschberg et al. (1988) applied polymer solution theory to develop a solubility model for asphaltene precipitation. In this approach, asphaltene was treated as a heavy liquid and phase behavior calculations were performed for gas-oil and oil-asphaltene systems. The model was later modified to account for asphaltene polydispersity (Monteagudo et al., 2001). Yang et al. (1999) proposed a modified Hirschberg model and defined the asphaltene solubility parameter as a function of specific gravity, molecular weight and boiling point. Vafaie-Sefti et al. (2006) and Mousavi-Dehghani et al. (2008) incorporated association terms in the Peng-Robinson equation of state. Simple association factors were obtained from the molecular weight distribution (fractional molecular weight) and average asphaltene molecular weight. However, this model includes more uncertain matching parameters compared to previous attempts. Pazuki et al. (2006) defined an interaction parameter between polymer and solvent and correlated it to the molecular weights of the solution and asphaltene. Later, they applied perturbation theory and proposed a new equation of state to study phase behavior of crude oil and asphaltene (2007). In more recent efforts, Gonzalez et al. (2005, 2008) also applied a thermodynamic liquid-liquid phase approach with the perturbed chain - statistical associating fluid theory (PC - SAFT) equation of state. This thermodynamic model was verified with experimental data for methane, ethane, and N2 with quite good results. Vargas et al. (2009, 2010) further improved this model to make it applicable to more working criteria with better predictions.
Leontaritis and Mansoori (1987) presented a colloidal model by applying statistical thermodynamics. They defined a critical resin concentration (CRC) to estimate the critical chemical potential of resins. According to this approach, asphaltene precipitation will occur if the chemical potential of resins in the mixture is less than the critical value. Escobedo and Mansoori (1994) concluded that this model is accurate for determination of the onset of asphaltene precipitation but does not quantify the precipitates. Later, Wang et al. (2001) mentioned some experimental evidences against this model.
Pan and Firoozabadi (1998, 2000) proposed a thermodynamic micellization model that describes asphaltene precipitation by minimizing the total free Gibbs energy of the system (including asphaltene monomers and micelles). Although their model considers the colloidal nature of oil, it must be optimized to include the effect of resins and precipitants successfully.
Nghiem et al. (1997) developed a pure solid model based on their previous work on three-phase equilibrium calculations of gas, liquid and solid under isothermal conditions (Nghiem and Li, 1984). The effects of pressure and temperature on asphaltene precipitation were later introduced in the model by Kohse et al. (2000).
The solubility, colloidal and micellization models are based on activity coefficients, whereas the solid model is based on fugacities. In the activity coefficient approach, a two-phase oil-gas flash calculation is first performed to split the mixture into oil and gas phases. The oil phase is then divided into different sets of components for modeling asphaltene precipitation. This approach ignores the effects of asphaltene precipitation on the oil and gas phase equilibrium and may introduce errors in the phase behavior calculations since heavy components such as asphaltene have an important effect on the saturation pressures.
Almost all of the models mentioned involve asphaltene properties (e.g., density, molecular weight) in their calculations. Accurate determination of asphaltene mean molecular weight and the molecular weight distribution of aggregates is difficult because of association of asphaltene particles and their polydisperse nature in molecular size and polarity (Speight et al., 1985; Andersen et al., 1999). To overcome this difficulty, common thermodynamic models consider asphaltene as a heavy pseudo-component and tune its properties to match experimental data. This is accurate only under static test conditions (i.e., a specified pressure range, temperature and injected gas concentration); under reservoir conditions, where different grid blocks can have different gas saturations and temperatures, the results of such a model could be misleading.
Rassamdana et al. (1996) presented a scaling equation based on aggregation/gellation phenomena to predict the results of asphaltene precipitation experiments under standard conditions.
In this report, the following objectives are considered.
An experimental study of asphaltene instability due to gas injection is described; the experiments include the effects of gas type (methane and nitrogen), gas concentration, pressure and temperature and the pure solid approach is employed to model the experimental data.
Extensive data collection from the literature is used in the development of a new scaling model for the prediction of asphaltene precipitation due to gas injection; sensitivity analysis is performed on the model parameters and its predictive capability investigated for different gas injection processes.
Three single-phase bottom-hole samples were taken from representative wells of southwest Iranian oil reservoirs. Reservoir fluid compositions and other basic properties (API, molecular weight and solution GOR) were determined by means of the GC-MS (Gas-Chromatography Mass-Spectroscopy) technique and differential liberation tests. The samples were also characterized for weight percents of saturates (S), aromatics (A), resins (R) and asphaltenes (A) using the SARA method as described in the Institute of Petroleum handbook (IP, 1985). The results are presented in Tables 1-3.
Asphaltene Precipitation Experiments without Gas Injection
In these sets of experiments, a conventional pressure depletion process was performed at the reservoir temperature in order to examine whether asphaltene precipitation occurred in the absence of gas injection or not. The schematic diagram of the experiments apparatus is shown in Figure 1. The main part of the system is a mercury-free, visual JEFRI equilibrium cell which operates in the temperature range of 30-200 °C with a maximum operating pressure of 10000 psi.
The experimental procedure in this step is described as follows.
The equilibrium cell is cleaned and maintained at reservoir temperature. The feed oil is first filtered through an appropriate filter paper to remove any possible solid particles present in the oil and then charged into the cell under single-phase conditions at reservoir pressure. A magnetic stirrer is used to agitate the sample overnight and accelerate the equilibrium process. The cell pressure is lowered in subsequent predefined steps; at each point, a high pressure filtration process is performed with a 0.2 µm filter paper. To do this, a limited volume of sample (about 10 cc for each pressure step) is allowed to flow into the filter manifold at constant pressure and temperature. In order to avoid alteration of the asphaltene solubility, only a small pressure drop must occur across the filter. Therefore, high pressure helium is used to maintain a back-pressure on the downstream of the filter so that the fluid sample can flow gradually through the filter with only a small pressure drop.
Filtered oil is then flashed in a separator and the asphaltene content of the residual oil is measured using the standard IP procedure; thus, the difference between the asphaltene content of the original sample and the filtered oil at each pressure determines the weight percent of precipitated asphaltene. The weight of precipitated asphaltene is then divided by the weight of the oil sample that is used in the IP procedure to give the weight percent of precipitated asphaltene. Since the experimental procedure is designed to characterize the asphaltene content of the filtered fluid, the asphaltene deposition problems in the equilibrium cell and the connection flowlines do not affect the accuracy of the experiments and reliable data could be gathered. The results in Table 4 show that noticeable precipitation occurs for samples B and C under reservoir conditions.
Asphaltene Precipitation Due to Gas Injection
In this step, a series of experiments was performed to study the effect of different factors on the asphaltene precipitation behavior of oil samples through the gas-injection process. In these experiments, methane and nitrogen gases were used for injection in miscible conditions as described below.
In the first step, a swelling test is performed to determine the alteration of the bubble point pressure for the mixtures of oil samples and injected gas. The results are presented in Figure 2.
A known volume of fresh oil is fed into the equilibrium cell at the desired temperature while the cell pressure is maintained above the mixture saturation pressure to avoid phase separation during fluid transfer and recombination of oil and gas samples. A preset amount of gas (nitrogen or methane) is introduced into the cell under isothermal conditions. The mixture is allowed to equilibrate and settle down overnight to ensure full asphaltene precipitation. A high pressure filtration is performed to quantify asphaltene precipitation vs. pressure. The sampling, filtration and evaluation processes are similar to natural depletion experiments. To examine the effect of nitrogen injection on asphaltene instability, 10 mole percent of nitrogen was recombined with sample A at a reservoir temperature of 250 ºF. Although gas injection showed negative effects on asphaltene precipitation, it was not clearly detected because the asphaltene content of this sample is very low (less than 1 wt %). Nitrogen injection was repeated for sample B with 10 and 20 mole percent of nitrogen at a reservoir temperature of 185 ºF (Table 4).
In another effort, in order to investigate the effect of gas type on asphaltene precipitation, methane injection was carried out; Sample C was recombined with methane in GOR of 600 SCF/STB (43.3 mole percent) at a reservoir temperature of 255 ºF and asphaltene precipitation was determined at different pressure levels, as shown in Table 4.
The test was repeated at 180 ºF to investigate the effect of temperature on asphaltene instability. The results showed that the effect of temperature was different above and below the bubble point pressure. Above Pb, asphaltenes become more unstable as the temperature increases; it can be expected that the energy required to promote the aggregation and precipitation of asphaltene clusters decreases with increasing temperature, i.e., the solubility parameter of the oil decreases with increasing temperature. The asphaltene re-dissolution rate below Pb is controlled by the amount of liberated gas rather than the temperature.
Pure Solid Model
In this approach, the heaviest pseudo-component is split into a non-precipitating and a precipitating component. These components have the same critical properties and acentric factors, but different interaction parameters with the light components. The equations for thermodynamic equilibrium between oil, gas and s1 (solid phase in equilibrium with hydrocarbon fluid) are:
The general solubility equation that relates the solid fugacity to the liquid fugacity of a pure component is (Firoozabadi, 1999):
This equation can be used to derive an expression relating the fugacity of the solid at any pressure and temperature to the solid fugacity at a reference condition (Kohse et al., 2000):
This is the form of the asphaltene fugacity equation used for predicting the effect of pressure and temperature on asphaltene precipitation and can be simplified for isothermal conditions to give:
In this model, the regression parameters are asphaltene molar volume and binary interaction parameters of the asphaltene fraction with the light components (i.e. N2, CO2, and C1). The most accurate regression results, which were achieved with optimum matching parameters, are listed in Table 5. Figures 3 and 4 compare the experimental data with predictions of the pure solid model. It is observed that this model successfully predicts the experimental data at low gas concentrations (natural depletion and 10 and 20 mole percent of nitrogen injection). However, the results for high gas concentration (43.3 mole % methane injection) are not promising above the bubble point pressure.
Conventional Scaling Equation
Rassamdana et al. (1996) conducted asphaltene precipitation experiments with different normal alkanes. Since the Flory-Huggins model was not able to predict the experimental results accurately, a scaling equation was developed based on the aggregation/gelation phenomenon:
where S is the ratio of the volume of injected solvent to the weight of the crude oil, M is the molecular weight of the solvent and W is the weight percent of precipitated asphaltene. For Z' = - 2 and Z = 0.25, all data points collapsed onto a single third-order polynomial curve of the general form:
Hu et al. (2000) checked the predictive capability of the scaling equation and universality of the exponents Z and Z'. They concluded that Z' = - 2 was a universal constant regardless of the oil composition and the optimum value of Z varied between 0.1 and 0.5.
Ashoori et al. (2003) performed asphaltene precipitation experiments for Iranian dead oil samples at different temperatures and introduced the effect of temperature in the original scaling equation:
The temperature exponent, n, was defined in the range of 0.1 to 0.25 whereas the other constants (Z, Z' ) were unchanged.
Bagheri et al. (2009) proposed the following scaling equation to model their experimental work:
where S is the solvent to oil dilution ratio (cm3/g), GOR is the gas oil ratio (SCF/STB), Rt and Ct are resin and asphaltene contents (wt %), W is the amount of precipitated asphaltene (wt %) and XC31+ is the mole fraction of the C31+ fraction in the oil sample. Model results were compared with original scaling predictions; experimental asphaltene precipitation data (at ambient pressure and temperature) were predicted better by the new model.
New Scaling Equation for High Pressure Gas Injection
The conventional scaling equation was developed for standard conditions. Compared to standard conditions, more effective parameters have to be accounted for in HPHT gas injection. Reservoir pressure and temperature, bubble point pressure of the sample, mole percent of precipitant (injected gas) and gas molecular weight were considered in the new model.
Different configurations of the effective parameters were examined considering their physical effect on precipitation. The most simple and accurate X and Y definitions were found to be:
M is the molecular weight of injected gas, W is the weight percent of precipitated asphaltene, P is pressure, Pb is the bubble point pressure of the mixture, T is temperature in ˚F and S is the ratio of the volume of injected gas to the weight of crude oil. The exponential function was applied to model the effects of both increasing and decreasing pressure on asphaltene precipitation above and below the bubble point pressure.
Different sets of gas injection data were collected from the literature to determine the optimized model exponents. Integrated data were mostly for CO2 injection and data for other gases were sparse. Novosad et al. (1990) evaluated the stability of asphaltene under CO2 injection. Srivastava et al. (1999) presented the results of dynamic and static precipitation tests for the Weyburn reservoir at reservoir pressure for three oil samples. Takahashi et al. (2003) investigated the effect of CO2 concentration on asphaltene precipitation at the reservoir temperature for a range of pressures. Other investigations with vague experimental details or incomplete data were excluded from the modeling. Jamaluddin et al. (2002) investigated the effect of nitrogen injection on asphaltene instability due to isothermal depressurization at reservoir temperature. Hu et al. (2004) studied the effects of operating pressure, injected CO2 concentration, and multiple-contact on the onset and amount of asphaltene precipitation. Negahban et al. (2005) discussed experimental work associated with the evaluation of asphaltene precipitation due to the injection of a synthetic gas for a field in the UAE. Idem et al. (2002) used a molar CO2 programmed titration technique to evaluate the kinetics of CO2-induced asphaltene precipitation from three Saskatchewan crude oils under isothermal and isobaric reservoir conditions and formulated a kinetic model for the data.
Using defined X and Y parameters, it was observed that the plot of Y vs. X collapses all literature data onto the following third-order polynomial function (Figure 5):
The exponents, Z, Z', n and h were carefully determined for best fit of the literature experimental data. Afterwards, the coefficients of the 3rd order polynomial (ai) could be extended to other samples.
Our experimental data were used to evaluate the new model. Although the general equation was developed for literature CO2 data, Figure 5 shows that data for methane injection also collapse onto the general curve.
Swelling test results confirmed that the effect of nitrogen on fluid phase behavior is different from that of methane (and carbon dioxide) since it increases mixture saturation pressure more compared to other gases, mainly because of its unique critical properties (very low critical temperature of nitrogen compared to methane and carbon dioxide). As a result, a distinct 3rd order polynomial is defined for nitrogen injection data (Figure 6):
One of main advantages of the new scaling equation is the prediction of asphaltene instability under gas injection without involving asphaltene properties. When simple PVT data, including the molecular weights of the oil and injected gas sample, the mixture bubble point pressure and the asphaltene content of the oil sample are available, the scaling equation should be applicable.
As mentioned before, in thermodynamic - based models asphaltene is considered to be a pseudo-component and its properties are tuned to match the experimental data. However, this is valid only for static test conditions and the resultant model does not accommodate any changes in thermodynamic conditions (e.g., gas concentration and temperature). Under reservoir conditions, the injected gas concentration is different from point to point and applying the original model to different grid blocks would be misleading. The scaling equation is more reliable because, in this approach, a unique X can be estimated for each grid block depending on its properties; afterwards, the corresponding asphaltene precipitation would be calculated from the 3rd order polynomial that has been tuned to precipitation data. The working procedure for estimation of asphaltene precipitation by applying the scaling equation can be summarized as follows.
Preliminary characterization of the oil and gas samples (i.e., measurement of oil and injected gas molecular weight and mixture bubble point pressure).
Determination of the asphaltene content by SARA analysis.
Calculation of the X parameter from Equation (9) for the desired pressure, temperature and gas concentration.
Evaluation of the Y parameter from the corresponding 3rd order polynomial (Equation (11) or (12)).
Determination of the precipitated asphaltene weight percent from the Y definition (Equation (9)).
Sensitivity analysis was performed to investigate the universality of the model parameters. Z' = -2 was found to be universal in agreement with the original scaling equation. Different Z' values resulted in dispersion of the XY plot.
Rassamdana et al. (1996) and Hu et al. (2000) suggested a range of 0.1 to 0.5 for the Z exponent. The optimum Z value was found to be Z = 0.11 in this work.
Since h is related to the pressure function with important impact on precipitation, it should be tuned more accurately. The best value for h is suggested to be 7 for CO2 and methane and 1 for nitrogen injection data. Different values for h disperse the data points from the general curve.
Different values between -0.05 and 0.05 were examined for the temperature exponent. The best fit was obtained for n = -0.04, although excluding the temperature term (n = 0) did not produce a large regression error. This is in agreement with literature observations that the effect of temperature is negligible compared to the other parameters and is different above and below the bubble point pressure (Verdier, 2006).
Experimental results show that the asphaltene re-dissolution rate below the bubble point pressure decreases at high gas concentrations. This is due to formation of complex clusters when more precipitated particles are present in the mixture.
Comparison of gas injection results shows that the effect of nitrogen on asphaltene precipitation is more severe compared to methane.
The effect of temperature is much less than those of pressure and injected gas concentration and is different in the upper and lower bubble point pressure regions.
Although the pure solid model successfully predicts asphaltene precipitation for the natural depletion process and low gas injection, its results are not promising at high gas concentrations.
A new scaling equation is presented to predict asphaltene precipitation behavior without including complex properties of the asphaltene. Universal parameters of this model make it novel for evaluation of future gas injection projects when simple PVT data are available.
Collapse of the data is often possible by defining dimensionless parameters. Although X and Y are not dimensionless, excellent collapse of the data from different oil and gas samples was achieved for various temperatures and pressures.
The scaling model is more reliable for dynamic reservoir conditions since its parameters can be redefined if any change in thermodynamic conditions occurs.
The authors would like to thank the National Iranian South Oil Company (NISOC) and the Research Institute of Petroleum Industry (RIPI) for their support of the experimental work.
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Submitted: August 22, 2010
Revised: January 26, 2012
Accepted: January 27, 2012
* To whom correspondence should be addressed