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VALORIZATION OF SOLID WASTES FROM THE BREWERY AND BIODIESEL INDUSTRIES FOR THE BIOPRODUCTION OF NATURAL DYES

Abstract

This study aims to assess a new approach for concomitant valorization of two industrial wastes - raw glycerin and spent brewer’s yeast - for the bioproduction of valuable carotenoids. Microbial pigments have numerous applications in the food and cosmetic industries. First, four cultures of yeasts were screened using pure glycerol and either (NH4)2SO4 or urea as carbon and nitrogen sources, respectively. The ability of the best performing culture to accumulate carotenoids was investigated in a medium in which only wastes were supplemented as carbon and nitrogen sources. All the fermentations were carried out in 500 mL-Erlenmeyer flasks containing 150 mL of the medium. Microbial culture was incubated at 30 °C and 150 rpm for 120 h. Particularly, R. marina was the strain with the biggest potential to produce total carotenoids (up to 420 μg g-1). The four major carotenoid pigments identified by LCAPCI-MS were β-carotene, γ-carotene, torulene, and torularhodin. All fermentation assays and all the determinations were performed in triplicate. Results show that the bioprocess proposed in this work is technically and environmentally feasible, and sustainable. The simultaneous use of raw glycerin and spent brewer’s yeast for the production of carotenoids by R. marina is reported for the first time.

Key words:
Production of natural dyes; β-carotene; Valorization of solid wastes


INTRODUCTION

Increasing ecological awareness, globalization of markets and management costs make industrial solid waste a relevant and contemporary issue (Mbuligwe and Kaseva, 2006Mbuligwe, S.E., Kaseva, M.E., Assessment of industrial solid waste management and resource recovery practices in Tanzania. Resour. Conserv. Recycl . 46, 260-276 (2006). https://doi.org/10.1016/j.resconrec.2005.11.002
https://doi.org/10.1016/j.resconrec.2005...
). Thus, the use of solid waste (low-cost materials) aims to save raw materials while generating competitive advantages and economic opportunities (Vandermeersch et al., 2014Vandermeersch, T., Alvarenga, R.A.F., Ragaert, P., Dewulf, J., Environmental sustainability assessment of food waste valorization options. Resour. Conserv. Recy, 87, 57-64 (2014). https://doi.org/10.1016/j.resconrec.2014.03.008
https://doi.org/10.1016/j.resconrec.2014...
).

Raw glycerin, still called industrial or crude glycerin, is an important by-product of the biodiesel industry (Caldeira et al., 2016Caldeira, C., Queirós, J., Noshadravan, A., Freire, F., Incorporating uncertainty in the life cycle assessment of biodiesel from waste cooking oil addressing different collection systems. Resour. Conserv. Recycl, 112, 83-92 (2016). https://doi.org/10.1016/j.resconrec.2016.05.005
https://doi.org/10.1016/j.resconrec.2016...
). Due to commercial restrictions of the market or the purification processes, often the raw glycerin is discarded as solid residue (Oliveira et al., 2016Oliveira, F.J.S, Santana, D.S., Costa, S.S.B., Oliveira, L.D., Liduino, V.S., Servulo, E.F.C., Generation, characterization and reuse of solid wastes from a biodiesel production plant. Waste Manag. 61, 87-95 (2016). https://doi.org/10.1016/j.wasman.2016.11.035
https://doi.org/10.1016/j.wasman.2016.11...
). When this occurs, it is usually incinerated and co-processed in cement kilns, which increase the overall biodiesel production cost.

The brewing industry uses a substantial amount of water and generates a large amount of solid waste. The filtration of malt, separation of yeast from fermented medium, and treatment of industrial effluents are the largest generators of solid wastes (Mathias et al., 2014Mathias, T.R.S., Mello, P.P.M., Servulo, E.F.C., Solid wastes in brewing process: A review. J. Brewing Distilling, 5, 1-9 (2014). https://doi.org/10.5897/JBD2014.0043
https://doi.org/10.5897/JBD2014.0043...
; Fakova and Van der Poll, 2013; Fillaudeau et al., 2006Fillaudeau, L., Blanpain-Avet, P., Daufin, G., Water, wastewater and waste management in brewing industries. J. Clean. Production , 14, 463-471 (2006). https://doi.org/10.1016/j.jclepro.2005.01.002
https://doi.org/10.1016/j.jclepro.2005.0...
; Kanagachandran and Jayaratne, 2006Kanagachandran, K., Jayaratne, R., Utilization potential of brewery waste water sludge as an organic fertilizer. J. Inst. Brew. 112, 92-96 (2006). https://doi.org/10.1002/j.2050-0416.2006.tb00236.x
https://doi.org/10.1002/j.2050-0416.2006...
; Thomas and Rahman, 2006Thomas, K.R., Rahman, P.K.S.M., Brewery wastes. Strategies for sustainability. A review. Asp. Appl. Biol, 80, 147-153 (2006).). Spent brewer’s yeast (SBY), which is also referred to as spent slurry, may be a by-product of the process and can be marketed to the animal feed industry. However, the surplus or non-marketed part is solid waste or mixed with the liquid effluent, increasing the organic load of the treatment plants. The spent brewer’s yeast is a key residue not only because of the high amount generated, but also because of its poor biological stability, high water content, and high level of enzymatic activity, which make it difficult to store. The main destinations of spent brewer’s yeast are composting, effluent disposal, biodigestion, and landfill disposal (Goldammer, 2008Goldammer, T. (2008). The Brewer’s handbook - The complet book to brewing beer. 2nd edition; Aplex publishers, Clifton, Virgini, USA. 496 p.; Fillaudeaua et al., 2006).

Carotenoids (a kind of natural dye) are high value-added compounds with potential application mainly in the food industry as natural dyes to replace normally used chemically synthesized dyes, whose assimilation by humans can be harmful to health. Moreover, carotenoids have human health benefits as precursors of vitamin A and have antioxidant, anticancer, and immune response properties (Abad and Turon, 2012Abad, S., Turon, X., Valorization of biodiesel derived glycerol as a carbon source to obtain added-value metabolites: Focus on polyunsaturated fatty acids. Biotechnol. Adv, 30, 733-741 (2012). https://doi.org/10.1016/j.biotechadv.2012.01.002
https://doi.org/10.1016/j.biotechadv.201...
).

Nowadays, most of the terpenoid pigments used industrially are obtained by chemical synthesis (Mezzomo and Ferreira, 2016Mezzomo, N., Ferreira, S.R.S., Carotenoids functionality, sources, and processing by supercritical technology: a review. J. Chem. 2016, Article ID 3164312, 16 pages (2016).). However, seasonal and geographic variability, hazardous wastes generation beyond other environmental and sustainability considerations have sparked scientific interest in the microbial production of carotenoids (Mata-Gómez et al., 2014Mata-Gómez, L.C., Montañez, L.C, Méndez-Zavala, A., Aguilar, C.N. Biotechnological production of carotenoids by yeasts: an overview. Microb. Cell Fact. 13, 1-11 (2014). https://doi.org/10.1186/1475-2859-13-12
https://doi.org/10.1186/1475-2859-13-12...
). In this direction, many species of the genera Rhodotorula, Rhodosporidium, Sporobolomyces, Cystofilobasidium, Xanthophyllomonas and Phaffia have been reported as profitable biocatalyst choices for natural dyes production (Silva et al., 2016Silva, C.M., Borba, T.M., Kalil, S.J., Burkert, J.F.M., Raw glycerol and parboiled rice effl uent for carotenoid production: effect of the composition of culture medium and initial pH. Food Technol. Biotechnol. 54, 489-496 (2016).; Mata-Gómez et al., 2014; Frengova and Beshkova, 2009Frengova, G.I., Beshkova, D.M., Carotenoids from Rhodotorula and Phaffa: yeasts of biotechnological importance. J Ind Microbiol Biotechnol., 36, 163-180 (2009). https://doi.org/10.1007/s10295-008-0492-9
https://doi.org/10.1007/s10295-008-0492-...
). Microbial production of carotenoids can be performed using many types of substrates, like glucose, fructose, lactose, alcohols, and organic acids, which can be provided by lower-cost raw materials such as cane juice, molasses, and whey (Marova et al, 2012Marova, I., Carnecka, M., Halienova, A., Certik, M., Dvorakova, T., Haronikova, A., Use of several waste substrates for carotenoid-rich yeast biomass production. J Environ Manage. 95, S338-S342 (2012). https://doi.org/10.1016/j.jenvman.2011.06.018
https://doi.org/10.1016/j.jenvman.2011.0...
; Aksu and Eren, 2007Aksu, Z., Eren, A.T., Production of carotenoids by the isolated yeast of Rhodotorula glutinis. Biochem. Eng. Journal, 35, 107-113 (2007). https://doi.org/10.1016/j.bej.2007.01.004
https://doi.org/10.1016/j.bej.2007.01.00...
; Valduga et al., 2007Valduga, E., Valério, A., Treichel, H., Di Luccio, M., Jacques, R.A., Furigo Junior, A., Pretreatment of sugarcane molasses and corn steep liquor for the production of carotenoids. Química Nova, 8, 1860-1866 (2007). https://doi.org/10.1590/S0100-40422007000800012
https://doi.org/10.1590/S0100-4042200700...
). It is important to highlight that few works have dealt with the valorization of raw glycerin, although some studies have focused on using glycerol as the main carbon source (Chatzifragkou and Papanikolaou, 2012Chatzifragkou A., Papanikolaou S., Effect of impurities in biodiesel-derived waste glycerol on the performance and feasibility of biotechnological processes. Appl. Microbiol. Biotechnol. 95, 13-27 (2012). https://doi.org/10.1007/s00253-012-4111-3
https://doi.org/10.1007/s00253-012-4111-...
). Meanwhile most research articles cover high-cost sources of nutrients (Cardoso et al., 2016Cardoso, L.A.C., Jäckel, S., Karp, S.G., Framboisier, X., Chevalot, I., Marc, I., Improvement of Sporobolomyces ruberrimus carotenoids production by the use of raw glycerol. Bioresour. Technol. 200, 374-379 (2016). https://doi.org/10.1016/j.biortech.2015.09.108
https://doi.org/10.1016/j.biortech.2015....
; Saenge et al., 2011Saenge, C., Cheirsilp, B., Suksaroge, T.T., Bourtoom, T., Efficient concomitant production of lipids and carotenoids by oleaginous red yeast Rhodotorula glutinis cultured in palm oil mill effluent and application of lipids for biodiesel production. Biotechnol. Bioprocess Eng, 16, 23-33 (2011). https://doi.org/10.1007/s12257-010-0083-2
https://doi.org/10.1007/s12257-010-0083-...
; Mantzouridou et al., 2008Mantzouridou, F., Naziri, E., Tsimidou, M.Z., Industrial glycerol as a supplementary carbon source in the production of beta-carotene by Blakeslea trispora. J. Agric. Food Chem, 56, 2668-2675 (2008). https://doi.org/10.1021/jf703667d
https://doi.org/10.1021/jf703667d...
).

Nutrients and vitamins are essential in the production medium for microbial growth and carotenoid production (Aksu and Eren, 2007Aksu, Z., Eren, A.T., Production of carotenoids by the isolated yeast of Rhodotorula glutinis. Biochem. Eng. Journal, 35, 107-113 (2007). https://doi.org/10.1016/j.bej.2007.01.004
https://doi.org/10.1016/j.bej.2007.01.00...
) and comprise a significant portion of the costs to prepare fermentation media, which may limit the economic viability of the process. Besides, it is important to emphasize along with the substrate that the production rate of pigments by many microorganisms may be a relevant limitation for their industrial application (Moliné et al., 2012Moliné, M., Libkind, D., van Broock, M., Production of torularhodin, torulene, and β-carotene by Rhodotorula yeasts. Methods Mol. Biol. 898, 275-283 (2012). https://doi.org/10.1007/978-1-61779-918-1_19
https://doi.org/10.1007/978-1-61779-918-...
).

Thus, the object of the present work is to evaluate strategies that improve sustainability and manage resource supply in the production of products with high added value. In this context, the feasibility of replacing primary resources with two internationally produced solid wastes, raw glycerin from biodiesel production and spent yeast from the brewing industry, was investigated in the production of natural dyes by Rhodotorula strains, which are native to Brazil. To our best understanding, carotenoid production by fermentation of these two solid wastes as sole nutrient sources has not been explored yet.

MATERIALS AND METHODS

Sampling, classification, and characterization of solid wastes

A 20 L aliquot of raw glycerol (which was to be discarded as solid waste) was collected from a biodiesel plant located in the State of São Paulo, Brazil. After vigorous mixing, three kilograms of solid waste were sub-sampled (USEPA, 1995USEPA - United States Environmental Protection Agency 1995. Samplers and sampling procedures for hazardous waste streams. http://nepis.epa.gov/Exe/ZyPURL.cgi?Dockey=30000APW.txt (accessed December 20, 2011)
http://nepis.epa.gov/Exe/ZyPURL.cgi?Dock...
) in a laminar flow chamber into polypropylene vials and stored at 4 °C prior to analysis and fermentation tests.

The SBY was collected from a brewing industry, located in the State of Rio de Janeiro, Brazil. A plastic bag containing 20 kg of solid waste was received and the samples were obtained using a stainless-steel grain sampler according to the procedures described by USEPA, (1980)USEPA - United States Environmental Protection Agency 1980. Procedures for laboratory analysis of surface/bulk dust loading samples. http://www.epa.gov/ttnchie1/ap42/appendix/app-c2.pdf (accessed December 20, 2011)
http://www.epa.gov/ttnchie1/ap42/appendi...
. Three kilograms of solid waste were sub-sampled by a cone and quartering procedure (USEPA, 1995USEPA - United States Environmental Protection Agency 1995. Samplers and sampling procedures for hazardous waste streams. http://nepis.epa.gov/Exe/ZyPURL.cgi?Dockey=30000APW.txt (accessed December 20, 2011)
http://nepis.epa.gov/Exe/ZyPURL.cgi?Dock...
) in a laminar flow chamber using a sterile spoon and stored in sterile flakes before testing and chemical analysis.

Samples of both solid wastes were also submitted to waste classification procedures according to Brazilian Standard 10004 (2004)Brazilian Standard NBR 10004, 2004. Solid Wastes - Classification. ABNT - Brazilian Association for Technical Standardization, Rio de Janeiro, Brazil., which tests for flammability, corrosivity, and reactivity. In addition, a toxicity characteristic leaching procedure was performed (Title 40 of the United States Code of Federal Regulations and USEPA (2007)USEPA - United State Environmental Protection Agency 2007 Test methods for evaluating solid waste, SW-846. Office of solid waste and emergency response, revision 6. http://www.epa.gov/osw/hazard/testmethods/sw846/ (accessed June 9, 2015)
http://www.epa.gov/osw/hazard/testmethod...
.

The water content in the samples of industrial glycerin was determined by Karl Fischer coulometric titration (ASTM, 2007American Standard ASTM D6304, 2007. Standard test method for determination of water in petroleum products, lubricating oils, and additives by coulometric Karl Fischer titration. ASTM - American Society for Testing and Materials, West Conshohocken, USA.). The water content in SBY samples was determined using an infrared moisture analyzer. pH values of solid wastes were measured in suspensions of distilled water 1: 1 (p p-1), according to Brazilian Standard 10004 (2004). The concentrations of total nitrogen and total phosphorus were determined by colorimetry, according to the methodologies USEPA 365.2 and USEPA 353.2, respectively (USEPA, 2007USEPA - United State Environmental Protection Agency 2007 Test methods for evaluating solid waste, SW-846. Office of solid waste and emergency response, revision 6. http://www.epa.gov/osw/hazard/testmethods/sw846/ (accessed June 9, 2015)
http://www.epa.gov/osw/hazard/testmethod...
).

Aliquots of 1g of each sample of industrial waste were subjected to superior calorific value (SCV) quantifications. The determinations of SCV were performed using an Ika C200 bomb calorimeter according to the procedures preconized by method DIN 51900-1 (2000)German National Standard DIN 51900-1, 2000. Determining the gross calorific value of solid and liquid fuels using the bomb calorimeter, and calculation of net calorific value - part 1: general information. DIN - German Institute for Standardization, Berlin, Germany..

The concentrations of cyanides and sulfides were also determined by cyanide ion-selective electrode and colorimetry, respectively (APHA, 1992APHA - American Public Health Association. 1992. Standard methods for examination of water and waste water. APHA, AWWA. Washington, DC., USA.). The metals were determined by using inductively coupled plasma mass spectrometry, according to the methods described in USEP 6020 and USEPA 7474 (USEPA, 2007USEPA - United State Environmental Protection Agency 2007 Test methods for evaluating solid waste, SW-846. Office of solid waste and emergency response, revision 6. http://www.epa.gov/osw/hazard/testmethods/sw846/ (accessed June 9, 2015)
http://www.epa.gov/osw/hazard/testmethod...
). To quantify the chemical elements, the samples were previously digested in a microwave oven using both nitric acid and hydrogen peroxide, according to the methodology described in USEPA 3030B (USEPA, 2007USEPA - United State Environmental Protection Agency 2007 Test methods for evaluating solid waste, SW-846. Office of solid waste and emergency response, revision 6. http://www.epa.gov/osw/hazard/testmethods/sw846/ (accessed June 9, 2015)
http://www.epa.gov/osw/hazard/testmethod...
).

The concentration of glycerol in industrial glycerin samples was determined by potentiometric titration (ASTM, 2010American Standard ASTM D7637, 2010. Standard test method for determination of glycerin assay by titration (sodium metaperiodate). ASTM - American Society for Testing and Materials, West Conshohocken, USA.). Methanol was quantified in the raw glycerin samples using gas chromatography, flame ionization, and head-space sampling, according to the methods USEPA 8260B and 5021A, respectively (USEPA, 2007USEPA - United State Environmental Protection Agency 2007 Test methods for evaluating solid waste, SW-846. Office of solid waste and emergency response, revision 6. http://www.epa.gov/osw/hazard/testmethods/sw846/ (accessed June 9, 2015)
http://www.epa.gov/osw/hazard/testmethod...
).

Selection of Rhodotorula strain for carotenoids production

The carotenoid production tests used four strains of Rhodotorula (R. pallida, R. minuta, R. mucilaginosa, and R. marina), all isolated in Brazil and kindly provided by the Strain Bank of the School of Chemistry at the Federal University of Rio de Janeiro. Pure glycerol was used as source of carbon and energy (20 g L-1) in the culture selection studies. All assays were performed at 150 rpm in 500-mL Erlenmeyer flasks containing 150 mL of liquid medium (g L-1): (NH4)2SO4, 5.0; KH2PO4 5.5; Na2HPO4 3.3; MgSO4.7H2O 0.5; MnSO4.7H2O 0.2. The pH of the culture medium was adjusted to six using 1 N NaOH solution and autoclaved at 121 °C for 20 min.

Experiments for solid waste recovery

Subsequent tests were carried out following microbial selection tests to evaluate the feasibility of replacing primary sources of carbon and nutrients by low cost products and/or solid waste. Thus, in some experiments, ammonium sulfate (5 g L-1) in the liquid medium was replaced by other low-cost nitrogen sources: commercial urea (2 g L-1) and SBY (1 g L-1). In addition, tests substituted pure glycerol (10 g L-1) with raw glycerin (10 g L-1), which was to be discarded as solid waste.

Aliquots of the fermented medium were centrifuged at 5000 rpm for 10 min at 4 °C to separate the biomass. Then, the biomass was resuspended in petroleum ether and ruptured with the aid of a bead grinder. Then the carotenoids were extracted with petroleum ether. The suspension was centrifuged and the supernatant collected. Fresh petroleum ether was mixed into the pellet and centrifuged until the color disappeared. The petroleum ether extracts were collected, and the absorbance was determined at 455 nm. The total carotenoids content was determined spectrophotometrically in which β-carotene (Sigma, USA) was used as the standard.

The different carotenoids were identified using liquid chromatography (HPLC), Agilent 1260 Infinity, coupled with a high-resolution Agilent 6420 mass spectrometer (MS). The chromatograph was equipped with a C18 column (Agilent and Poroshell 120 SB-C18, 75 mm × 2.1 mm, 2.7 μm, 120 Ǻ) and an atmospheric pressure chemical ionization (APCI) interface. N2 was used as the nebulizer gas under the following conditions: 350 °C, 7 L min-1, 40 psi. Aliquots of 20 μL were eluted with a water and acetonitrile mixture (7:3 v v-1) at a flow rate of 1 mL min-1 in isocratic mode. Column temperature was controlled at 40 °C. The mass spectra of carotenoids were acquired in positive ion and full scan mode of m/z 50-700 with shredder at 250 V, and acceleration cell at 7 V. Simultaneously, the diode array detector (DAD) detector recorded UV spectra in the range from 200 nm to 600 nm. The four identified carotenoids were quantified using the same chromatographic system previously described and external standardization (Nan et al., 1988Nan, H.S., Cho, S.Y., Rhee, J.S., High-performance liquid chromatography of major carotenoids from Rhodotorula glutinis. J. Chromatogr. A, 448, 445-447 (1988). https://doi.org/10.1016/S0021-9673(01)84610-0
https://doi.org/10.1016/S0021-9673(01)84...
).

The results for the average production of carotenoids obtained from tests that substituted primary sources of carbon and nutrients for low-cost supplies and/or solid wastewere submitted to ANOVA and randomized multiple comparison of means (Tukey’s test) at the significance level of 5%. In all cases, the analyses were performed with the aid of the statistical software Statistica, version 5.5 (StatsoftInc). All quantitative determinations were performed in triplicate (n = 3). Results are presented as mean and standard deviation (p > 0.05).

RESULTS AND DISCUSSION

Classification and characterization of the studied solid wastes

The physical-chemical characterization data of the two solid wastes: SBY and raw glycerin, from the brewing industry and biodiesel production, respectively, are shown in Table 1. Flammability, corrosivity, and reactivity characteristics were not found in samples of either waste investigated (Table 1). Sodium and potassium were the most abundant metals in the raw glycerin samples and are related to the catalysts used in the biodiesel production process (potassium hydroxide or sodium methoxide). In the SBY, these elements were nutrients (Yenush, 2016Yenush L., Potassium and sodium transport in yeast. Adv Exp Med Biol, 892, 187-228 (2016). https://doi.org/10.1007/978-3-319-25304-6_8
https://doi.org/10.1007/978-3-319-25304-...
). Both solid wastes contained elements such as iron, manganese, and aluminum, which may be related to incorporation of corrosion products from the metal surfaces of industrial equipment and pipes. Both solid wastes also had other heavy metals in very low concentrations, which were consistent with the materials and processes employed in the industries. Unlike raw glycerin, the SBY samples showed high concentrations of total nitrogen, confirming the organic nature of the studied materials. Nitrogen is a natural component of living organisms, indicating a presence of amino acids, peptides, and various vitamins in their cellular tissues (Madigan et al., 2008Madigan, M.T., Martinko, J.M., Dunlap, P.V., Clark, D.P., Brock Biology of Microorganisms. 12ed., Pearson Prentice Hall, Upper Saddle River, New Jersey, USA (2008).; Mathias et al., 2014Mathias, T.R.S., Mello, P.P.M., Servulo, E.F.C., Solid wastes in brewing process: A review. J. Brewing Distilling, 5, 1-9 (2014). https://doi.org/10.5897/JBD2014.0043
https://doi.org/10.5897/JBD2014.0043...
).

Table 1
Characterization of the solid wastes used in the raw material substitution tests for carotenoids production.

In both solid wastes, ethane and chlorinated ethenes, chloroform, benzene, benzo(a)pyrene, chlorobenzene, Aldrin, Endrin, and several other organic compounds listed in Annex F of Brazilian Standard 10.004 were detected in concentrations lower than their limits of quantification (LOQ) in the leachate extracts. In all cases, LOQ were less than 0.0015 mg L-1.

The TCLP results (Table 2) of all the solid wastes samples indicated that the heavy metals present in the samples are retained in the solid fraction. The chemical analyses classify both wastes as non-hazardous and non-inert (Class 2A).

Table 2
Leachate concentration of the wastes (spent brewer’s yeast and raw glycerin) - TCLP.

Selection of Rhodotorula strain for carotenoids production

Figures 1 A-C report the growth profile, substrate consumption, and pH variation, respectively, for cultures of the four Rhodotorula strains studied (R. pallida, R. marina, R. minuta,and R. mucilaginosa) in culture medium containing glycerol as the main carbon source. All microbial strains were able to grow at the expense of glycerol in mineral medium with similar growth, yielding the maximum cell concentration, about 108 cells mL-1, in 48 h of culture (Fig 1A). The exception was R. marina that reached the maximum value of cellular concentration in 72 h (Fig. 1A).

Figure 1
Cultivation of Rhodotorula pallida, Rhodotorula marina, Rhodotorula minuta, and Rhodotorula mucilaginosa strains in liquid medium containing pure glycerol as carbon source. (A) growth profile, (B) pH variation of medium in fermentation, and (C) glycerol consumption.The bars indicate the standard deviation of the mean.

The pH value of the reaction medium remained practically constant throughout the monitored time for the cultures of R. pallida, R. minuta, and R. mucilaginosa (Fig. 1B). In the case of R. marina, the pH decreased to values close to 4. The glycerol concentration profile in the fermented media was similar in all cultures. Under the nutritional conditions tested, total consumption of glycerol was not detected for any of the strains, and ranged from 48% to 78% (Figure 1C). The percentage of glycerol consumption in the exponential phase of microbial growth was quite different, usually representing a value less than 50% of the content consumed throughout the process.

For all microbial cultures, the production of total carotenoids increased after 2 days of inoculation (Figure 2), notwithstanding that the synthesis profiles were different. Except for R. pallida, total carotenoids produced by other species reached the maximum values at the end of process (5 days), i.e., between 40 and 420 µg g-1 of cell. In fact, the cultivation of R. pallida on glycerol containing medium resulted in the highest total carotenoid concentration (87 µg g-1 of cell) on the third day. The decrease of concentration of total carotenoids over a more extended time was already reported by Varmira et al (2016Varmira, K., Habibi, A., Moradi, S., Bahramian, E., Statistical optimization of airlift photobioreactor for high concentration production of torularhodin pigment. Biocatal. Agric. Biotechnol , 8, 197-203 (2016). https://doi.org/10.1016/j.bcab.2016.09.013
https://doi.org/10.1016/j.bcab.2016.09.0...
) and Varzakakou et al. (2011Varzakakou, M., Roukas, T., Papaioannou, E., Kotzekidou, P., Liakopoulou-Kyriakides, M. Autolysis of Blakeslea trispora during carotene production from cheese whey in an airlift reactor. Prep. Biochem. Biotechnol, 41, 7-21 (2011). https://doi.org/10.1080/10826068.2010.525436
https://doi.org/10.1080/10826068.2010.52...
) for the growth of fungi in bioreactors. According to these authors the decrease in pigment concentration with time is due to cell membrane autolysis and chemical oxidation reactions of pigments.

Figure 2
Production of carotenoids by Rhodotorula spp grown in pure glycerol supplemented medium. The bars indicate the standard deviation of the mean.

The production of carotenoids from glycerol was not a function of the species used, because the four microbial cultures showed similar growth. The analysis of Figure 2 also emphasizes the potential of R. marina and R. minutastrains in the production of carotenoids, 420 and 310 μg g-1 of dry cells, in five days of process, evidencing the importance of the step of selecting the microbial strain.

Several studies have shown that the productivity of carotenoid synthesis is influenced by the yeast used. Shih and Hang (1996Shih, C.T., Hang, Y.D., Production of carotenoids by Rhodotorula rubra from sauerkraut brine. Lebensm.-Wiss. Technol, 29, 570-572 (1996). https://doi.org/10.1006/fstl.1996.0087
https://doi.org/10.1006/fstl.1996.0087...
) reported that cultivation of R. rubra NRRL-15596 in brine from cabbage fermentation led to a production of 130 μg g-1 of pigments. Squina et al. (2002Squina, F.M., Yamashita, F., Pereira, J.L., Mercadante, A.Z., Production of carotenoids by Rhodotorula rubra and R. glutinis in culture medium supplemented with sugar cane juice. Food Biotechnol, 16, 227-235 (2002). https://doi.org/10.1081/FBT-120016776
https://doi.org/10.1081/FBT-120016776...
), working with a strain of R. rubra, evaluated the growth and production of carotenoids in different concentrations of sugarcane juice supplemented with yeast extract, with or without peptone or inorganic salts solution. The concentration of total carotenoids ranged from 60.0 to 426.6 μg g-1 dry mass, depending on the composition of the medium. These authors also found that, for the same nutritional conditions, the maximum yield of total carotenoids for R. rubra cultivars was much higher than for the cultures with R. glutinis (197 μg g-1). Studies using different strains of R. minuta obtained total carotenoid contents varying from 40 to 100 μg g-1(Peterson et al., 1958Peterson, W.J., Lecce, E. E., Bell, T. A., Etchells, J.L., Quantitative determination of the carotenoids in yeasts of the genus Rhodotorula. J. Bacteriol, 75, 586-591 (1958).; Perrier et al., 1995Perrier, V., Dubreucq, E., Gayzy, P., Fatty acid and carotenoid composition of Rhodotorula strains. Arch. Microbiol. 164, 173-179 (1995). https://doi.org/10.1007/BF02529968
https://doi.org/10.1007/BF02529968...
; Squina and Mercadante, 2003Squina, F.M., Mercadante, A.Z., HPLC analysis of carotenoids from five Rhodotorula strains. Rev. Bras. Cienc. Farm, 39, 309-318 (2003).). Squina and Mercadante (2003)Squina, F.M., Mercadante, A.Z., HPLC analysis of carotenoids from five Rhodotorula strains. Rev. Bras. Cienc. Farm, 39, 309-318 (2003). determined differences in the concentration of total carotenoids in dry cells of R. glutinis (251.7 μg g-1), R. rubra (123.5 μg g-1), R. araucariae (11.2 µg g-1), R. lactosa (105.8 μg g-1), and R. minuta (103.7 μg g-1) on day 5 of culture, using medium containing glucose as substrate (28 °C, 150 rpm, and exposure to intense lighting using a fluorescent lamp). Thus, the potential of the R. marina strain in the production of these high added value products is demonstrated and justified the subsequent trials to reduce the overall cost of the process by replacing expensive carbon and less expensive nutrient sources with industrial waste.

Assessing low-cost materials as carbon and nitrogen sources for production of carotenoids by R. marina

Figure 3 shows the results of carotenoid concentrations for the second day of fermentation by R. marina, as only after this period could the biosynthesis be detected, irrespective of the three N sources studied. The substitution of pure glycerol by raw glycerin (10 g L-1 of glycerol) had very little influence on the quantity of carotenoids produced when urea or SBY was used as a source of macro-nutrients. This result can be related to the composition of SBY, which contains high concentrations of proteins (source of N) and B vitamins, favoring the cellular metabolism.

Figure 3
Production of carotenoids on the second day of the process for R. marina cultivation using pure glycerol or raw glycerin as primary carbon source and ammonium sulfate, urea, and spent brewer’s yeast as nutrient source. For the same carbon source, the same lowercase letters indicate that the data are not significantly different, according to the Tukey test (p > 0.05). The bars indicate the standard deviation of the mean.

Aiming to assess the potential of biodiesel-derived glycerol (raw glycerin) and spent brewer’s yeast as feedstocks for carotenoids bioproduction, the productivity was monitored at 24-h intervals over a 5-day period (Fig. 4); whilst seeking to increase sustainability of the process. Besides, such low-cost substrates could greatly increase the economic cost-effectiveness of carotenoids production and enable biodegradation of problematic industrial wastes. From the third day of the bioprocess, a slight influence of the time on the carotenoid production can be noted, irrespective of the type of carbon source, by using the SBY mainly as source of nitrogen.

Figure 4
Production of carotenoids by R. marina using raw glycerin or pure glycerol as primary carbon source and spent brewer’s yeast as nitrogen source. The bars indicate the standard deviation of the mean.

Literature reports great variation among specific carotenoid production rates, from 6 up to about 152 µgcarotenoidsg-1 day-1, depending on yeast strain, process condition and substrate availability (Table 3). However, most research articles cover high-cost sources of nutrients. Thus, the comparison of data recorded in Table 3 with Figure 4 clearly demonstrates the technical feasibility of using both raw glycerol and SBY as C and N sources (low-cost materials), respectively, for carotenoids production by the R. marina strain.

Table 3
Specific carotenoid production rates for yeast cultures using different substrates.

Chromatographic analyses indicated that R. marina produced four main pigments (β-carotene, γ-carotene, torularhodin, and torulene - Table 4), regardless of whether the culture was made in liquid medium containing raw glycerin and any of the two low-cost nutrient sources (Urea and SBY). At the second day of the bioprocess, β-carotene was the main carotenoid (25 μg g-1), followed by torularhodin (15 μg g-1), torulene (12 μg g-1), and γ-carotene (4 μg g-1). The same proportion between the concentrations of β-carotene, torularhodin, torulene, and γ-carotene (about 6:4:3:1) was determined along the subsequent days of fermentation. Therefore, the maximum concentration of β-carotene was reached at the fifth day (218 μg g-1). β-Carotene is considered the most interesting carotenoid type, because it is the main safe dietary source of vitamin A and its antioxidant activity (Kot et al., 2016Kot, A.M., Błażejak, S., Kurcz, A., Gientka, I., Kieliszek, M., Rhodotorula glutinis-potential source of lipids, carotenoids, and enzymes for use in industries. Appl Microbiol Biotechnol, 100, 6103-6117 (2016). https://doi.org/10.1007/s00253-016-7611-8
https://doi.org/10.1007/s00253-016-7611-...
). As reported in the literature, the oxidation of carotenes to torulene and torularhodin is promoted by microbial cultures under oxidative conditions (Varmira et al., 2016Varmira, K., Habibi, A., Moradi, S., Bahramian, E., Statistical optimization of airlift photobioreactor for high concentration production of torularhodin pigment. Biocatal. Agric. Biotechnol , 8, 197-203 (2016). https://doi.org/10.1016/j.bcab.2016.09.013
https://doi.org/10.1016/j.bcab.2016.09.0...
; Zoz et al., 2015Zoz, L., Carvalho, J.C., Soccol, V.T., Casagrande, T.C., Cardoso, L., Torularhodin and torulene: bioproduction, properties and prospective applications in food and cosmetics - a review. Brazil. Arch. Biol. Technol. 58, 278-288 (2015). https://doi.org/10.1590/S1516-8913201400152
https://doi.org/10.1590/S1516-8913201400...
). Currently, torulene and torularhodin are not commercially used. However, it is known that torulene exhibits provitamin A properties and antioxidative action (Maldonade et al. 2008Maldonade, I.R.; Amaya, D.B.R., Scamparini, A.R.P., Carotenoids of yeast isolated from the Brazilian ecosystem. Food Chem. 107, 145-150 (2008). https://doi.org/10.1016/j.foodchem.2007.07.075
https://doi.org/10.1016/j.foodchem.2007....
; Kot, et al., 2016). Thus, native R. marina strain may be the biocatalyst of choice for the conversion of the studied solid wastes.

Table 4
DAD UV-vis wavelengths of maximum absorbance and main APCI-MS peaks of R. marina cultivated in liquid medium containing raw glycerin, spent brewer’s yeast, or urea.

Maldonado et al. (2008) reported obtaining levels of torulene (38-54 μg g-1), torulorradine (2.0-6.6 μg g-1), and β-carotene (13-16 μg g-1) in cultures of R. mucilaginosa strains. Yimyoo et al. (2011Yimyoo, T., Yongmanitchai, W., Limtong, S., Carotenoid Production by Rhodosporidium paludigenum DMKU3-LPK4 using Glycerol as the Carbon Source. Kasetsart J. (Nat. Sci.) 45, 90-100 (2011).) reported cultures of Rhodosporidium paludigenum DMKU3-LPK4 with a yield of 0.31 mg g-1 carotenoids in 132 h of incubation. More recently, Andrade et al. (2016Andrade, R.F.S, Lima, R.A., Ribeaux, D. R., Araújo, H.W.C., Franco, L.O., Pessoa-Júnior, A., Campos-Takaki, G.M., Production of β-carotene by a newly isolated Rhodotorula Glutinis UCP1555 strain and cytotoxic effect evaluation. J. Chem. Chem. Eng, 10, 212-220 (2016).) demonstrated that R. glutinis strains presented the highest productivity of total carotenoids (128 μg g-1) in medium containing raw glycerin. The yield for β-carotene was 82.02 μg g-1, in the absence of illumination. Thus, a R. marina strain native to Brazil has the potential to add value to the tested wastes by substituting them for high-cost raw materials.

CONCLUSION

The results show that a strain of native R. marina from Brazil may be the biocatalyst of choice for the conversion of two solid wastes produced on an industrial scale (spent brewer’s yeast and raw glycerin) to substitute primary carbon and nutrient sources in the production of value-added metabolites (β-carotene, torularhodin, torulene, and γ-carotene) and a means of valorization of solid wastes from the biodiesel and brewery industry.

ACKNOWLEDGMENTS

The authors thank the Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq) and Agência Nacional do Petróleo, Gás Natural e Biocombustíveis (ANP) for financial support and fellowship. The authors are also grateful to Professor K. Leal (Universidade Federal Fluminense), Dr J. Dognini (Serviço Nacional de Aprendizagem Industrial), Dr V. Bascunan (Universidade Federal de Santa Catarina) and Dr J. Severo (Universidade Federal de Santa Catarina) for assistance with HPLC, HPLC-APCI-MS, metals and metalloids analyzes.

    NOMENCLATURE
  • ANOVA  - Analysis of variance
  • APCI  - Atmospheric pressure chemical ionization
  • DAD  - Diode array detector
  • HPLC  - High-performance liquid chromatography
  • MAW  - Maximum absorbance wavelength
  • [M+H]+  - Protonated molecular ion
  • MS  - High-resolution mass spectrometer
  • SBY  - Spent brewer’s yeast
  • SCV  - Superior calorific value
  • TCLP  - Toxicity characteristic leaching procedure
  • UV  -vis - Ultraviolet visible

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Publication Dates

  • Publication in this collection
    15 July 2019
  • Date of issue
    Jan-Mar 2019

History

  • Received
    02 Dec 2017
  • Reviewed
    17 May 2018
  • Accepted
    13 June 2018
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