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Impact of biodiesel production on wastewater generation

Impacto da produção de biodiesel na geração de águas residuais

ABSTRACT

Biodiesel production has intensified in recent years and the traditionally applied method for its production is homogeneous alkaline transesterification, with the formation of esters and glycerol, which need to be separated. Also, the crude biodiesel needs to be purified at the end of the reaction to remove the remaining catalyst, glycerol, soap, oil, and alcohol, which can impair engine performance. This process generates large quantities of wastewater that need to be properly disposed of to avoid polluting the environment. This article provides a review of the biodiesel production process and the need for a purification step, focusing on wastewater generation. Traditional and advanced methods for treating wastewater originating from biodiesel production are described and discussed. Details regarding patents published in the past 5 years, related to techniques for the treatment of these wastewaters, are also included.

Keywords:
advanced treatments; biodiesel; conventional treatment; pollution; purification; wastewater

RESUMO

A produção de biodiesel tem-se intensificado nos últimos anos e o método tradicionalmente aplicado para sua produção é a transesterificação alcalina homogênea, com a formação de ésteres e glicerol, que precisam ser separados. Além disso, o biodiesel bruto precisa ser purificado no final da reação para remover o catalisador, glicerol, sabão, óleo e álcool restantes, que podem prejudicar o desempenho do motor. Esse processo gera grandes quantidades de águas residuais que precisam ser descartadas de forma adequada para evitar a poluição do meio ambiente. Este artigo apresenta uma revisão do processo de produção de biodiesel e a necessidade de uma etapa de purificação, com foco na geração de efluentes. Métodos tradicionais e avançados para o tratamento de águas residuais provenientes da produção de biodiesel são descritos e discutidos. Detalhes sobre patentes publicadas nos últimos cinco anos, relacionadas a técnicas de tratamento dessas águas residuais, também estão incluídos.

Palavras-chave:
tratamentos avançados; biodiesel ; tratamento convencional; poluição; purificação; águas residuais

INTRODUCTION

The growing demand for energy associated with depleting fossil fuel reserves and the pollution problems arising from the use of this nonrenewable resource, notably the emission of greenhouse gases, are aspects that encourage interest in the use of alternative energy sources, such as biodiesel (MANAF et al., 2019MANAF, I. S. A.; EMBONG, N. H.; KHAZAAI, S. N. M.; RAHIM, M. H. A.; YUSOFF, M. M.; LEE, T. K.; MANIAM, G. P. A review for key challenges of the development of biodiesel industry. Energy Conversion and Management, v. 185, p. 508-517, 2019. https://doi.org/10.1016/j.enconman.2019.02.019
https://doi.org/10.1016/j.enconman.2019....
). In all cases, the most commonly used biodiesel production process is transesterification with the use of a homogeneous basic catalyst (e.g., sodium and potassium hydroxides), as this allows a high conversion of fatty acid esters (biodiesel) to be achieved in a relatively short period (CARDOSO et al., 2019CARDOSO, C.; NAIARA, F.; ALMEIDA, C. DE; KEIFF, G.; YUMI, I.; CURVELO, N. Synthesis and optimization of ethyl esters from fish oil waste for biodiesel production. Renewable Energy, v. 133, p. 743-748, 2019. http://doi.org/10.1016/j.renene.2018.10.081
http://doi.org/10.1016/j.renene.2018.10....
).

Although this method is the most widely applied, the use of homogeneous alkaline catalysis has the limitation that it cannot be used for raw materials with high water and free fatty acid (FFA) contents, which may lead to the generation of soaps, therefore reducing the ester yields (GÜNAY et al., 2019GÜNAY, M. E.; TÜRKER, L.; TAPAN, N. A. Significant parameters and technological advancements in biodiesel production systems. Fuel, v. 250, p. 27-41, 2019. http://doi.org/10.1016/j.fuel.2019.03.147
http://doi.org/10.1016/j.fuel.2019.03.14...
). Moreover, it is important to highlight that soap formation makes it difficult to separate the biodiesel and glycerol phases, leading to the use of greater quantities of water for washing during this purification process.

At the end of the transesterification, the co-product (glycerol) is separated. The crude biodiesel is then purified to remove impurities such as residual glycerol, soap, alcohol, catalyst residue, and FFA which may remain at the end of the transesterification reaction. The purification process is necessary to ensure the quality of the biodiesel produced (FONSECA et al., 2019FONSECA, J. M.; TELEKEN, J. G.; ALMEIDA, V. DE C.; DA SILVA, C. Biodiesel form waste frying oils: Methods of production and purification. Energy Conversion and Management, v. 184, p. 205-218, 2019. https://doi.org/10.1016/j.enconman.2019.01.061
https://doi.org/10.1016/j.enconman.2019....
). There are several methodologies that can be employed to remove impurities; however, wet scrubbing is the most widespread purification process used at biodiesel production plants (ATADASHI, 2015ATADASHI, I. M. Purification of crude biodiesel using dry washing and membrane technologies. Alexandria Engineering Journal, v. 54, n. 4, p. 1265–1272, 2015. https://doi.org/10.1016/j.aej.2015.08.005
https://doi.org/10.1016/j.aej.2015.08.00...
).

Although washing with water is efficient and widely applied after processes where basic or acid homogeneous catalysts are used (ATADASHI et al., 2011ATADASHI, I. M.; AROUA, M. K.; AZIZ, A. A. Biodiesel separation and purification: A review. Renewable Energy, v. 36, n. 2, p. 437-443, 2011. https://doi.org/10.1016/j.renene.2010.07.019
https://doi.org/10.1016/j.renene.2010.07...
; MARCHETTI, 2012MARCHETTI, J. M. A summary of the available technologies for biodiesel production based on a comparison of different feedstock’ s properties. Process Safety and Environmental Protection, v. 90, n. 3, p. 157-163, 2012. http://doi.org/10.1016/j.psep.2011.06.010
http://doi.org/10.1016/j.psep.2011.06.01...
), it is associated with problems such as increased time and production cost and difficulty in separating the biodiesel from the water (MANAF et al., 2019MANAF, I. S. A.; EMBONG, N. H.; KHAZAAI, S. N. M.; RAHIM, M. H. A.; YUSOFF, M. M.; LEE, T. K.; MANIAM, G. P. A review for key challenges of the development of biodiesel industry. Energy Conversion and Management, v. 185, p. 508-517, 2019. https://doi.org/10.1016/j.enconman.2019.02.019
https://doi.org/10.1016/j.enconman.2019....
). In addition, high water and energy consumption can result (ATADASHI et al., 2011ATADASHI, I. M.; AROUA, M. K.; AZIZ, A. A. Biodiesel separation and purification: A review. Renewable Energy, v. 36, n. 2, p. 437-443, 2011. https://doi.org/10.1016/j.renene.2010.07.019
https://doi.org/10.1016/j.renene.2010.07...
).

The effluent generated from this process has a high organic load, which increases the values for chemical oxygen demand (COD) and biological oxygen demand (BOD). In addition, there is the presence of oil and grease (O&G) and variations in the pH values, depending on the method used in the production step (COSTA et al., 2017COSTA, N. M.; SILVA, V. M.; DAMACENO, G.; SOUSA, R. M. F.; RICHTER, E. M.; MACHADO, A. E. H.; TROV, A. G. Integrating coagulation - flocculation and UV-C or H2O2/UV-C as alternatives for pre- or complete treatment of biodiesel effluents. Journal of Environmental Management, v. 203, p. 229-236, 2017. https://doi.org/10.1016/j.jenvman.2017.07.069
https://doi.org/10.1016/j.jenvman.2017.0...
; BASHIR et al., 2018BASHIR, M. A.; THIRI, M.; YANG, X.; YANG, Y.; SAFDAR, A. M. Purification of biodiesel via pre-washing of transesterified waste oil to produce less contaminated wastewater. Journal of Cleaner Production, v. 180, p. 466-471, 2018. http://doi.org/10.1016/j.jclepro.2018.01.126
http://doi.org/10.1016/j.jclepro.2018.01...
). These aspects mean that treatment is necessary to allow proper disposal. Several methods are available to treat wastewater generated in biodiesel production, including coagulation/flocculation (DAUD et al., 2015DAUD, N. M.; SHEIKH ABDULLAH, S. R.; ABU HASAN, H.; YAAKOB, Z. Production of biodiesel and its wastewater treatment technologies. Process Safety and Environmental Protection, v. 94, n. C, p. 487-508, 2015. https://doi.org/10.1016/j.psep.2014.10.009
https://doi.org/10.1016/j.psep.2014.10.0...
), biological treatment (BOONSAWANG et al., 2015BOONSAWANG, P.; RERNGNARONG, A.; TONGURAI, C.; CHAIPRAPAT, S. Effect of pH, OLR, and HRT on performance of acidogenic and methanogenic reactors for treatment of biodiesel wastewater. Desalination and Water Treatment, v. 54, n. 12, p. 3317-3327, 2015. https://doi.org/10.1080/19443994.2014.909331
https://doi.org/10.1080/19443994.2014.90...
), advanced oxidation processes (OPs) (BRITO et al., 2019BRITO, G. F. DA S.; OLIVEIRA, R.; GRISOLIA, C. K.; GUIRRA, L. S.; WEBER, I. T.; DE ALMEIDA, F. V. Evaluation of advanced oxidative processes in biodiesel wastewater treatment. Journal of Photochemistry and Photobiology A: Chemistry, v. 375, p. 85-90, 2019. http://doi.org/10.1016/j.jphotochem.2019.01.013
http://doi.org/10.1016/j.jphotochem.2019...
), or the combination of more than one of these methods (GONÇALVES et al., 2017GONÇALVES, B. R.; MACHADO, A. E. H.; TROVÓ, A. G. Treatment of a biodiesel effluent by coupling coagulation-flocculation, membrane filtration and Fenton reactions. Journal of Cleaner Production, v. 142, p. 1918-1921, 2017. http://doi.org/10.1016/j.jclepro.2016.11.092
http://doi.org/10.1016/j.jclepro.2016.11...
).

In this context, the aim of this study was to address the main aspects of biodiesel production, focusing on the conflicting issues associated with wastewater generation from the purification step. Also, the traditional and current methods that have been reported in the literature over the past 5 years are described, together with the main patents related to the specific aspects considered.

METHODOLOGY

The methodology adopted to carry out the bibliographic survey, consisted of searching databases, such as Science Direct, Capes Periodicals, Google Scholar, and Google Patents. The keywords used were “biodiesel production,” “purification of biodiesel,” “biodiesel wastewater,” “wastewater treatment,” and “patents.” The articles were selected based on their relevance for the review, with a focus on the generation and treatment of wastewater from the biodiesel production. Research related to coagulation/flocculation and advanced OPs was prioritized, although other treatment technologies were considered for inclusion. Based on this methodology, the inclusion criteria adopted were articles within the topic under study, relevant publications, and prioritizing publications from the past 5 years.

Biodiesel production

Biodiesel production is an attractive way to obtain fuel from renewable sources and the diversity of raw materials that can be used reduces the production costs and energy dependency. Methanol is commonly used as it has low cost and good reactivity. However, the use of ethanol has been reported by some researchers, due to its renewable source and lower toxicity (SINGH; GAURAV, 2018SINGH, A.; GAURAV, K. Advancement in Catalysts for Transesterification in the Production of Biodiesel: A Review. Journal of Biochemical Technology, v. 7, n. 3, p. 1148-1158, 2018.). The transesterification reaction is commonly performed at industrial plants for biodiesel production, and in this reaction, 3 moles of alcohol are required for each 1 mole of triglyceride, thus producing 3 moles of fatty acid esters and 1 mole of glycerol. A catalyst is employed to increase the solubility of the reaction mixture and to accelerate the reaction (SINGH; GAURAV, 2018SINGH, A.; GAURAV, K. Advancement in Catalysts for Transesterification in the Production of Biodiesel: A Review. Journal of Biochemical Technology, v. 7, n. 3, p. 1148-1158, 2018.). The catalysts used can be divided into two groups, namely, homogeneous and heterogeneous, and these can be either acidic or basic (GIRISH, 2018GIRISH, C. R. Review of various feedstocks used and the operating conditions for biodiesel production. International Journal of Mechanical and Production Engineering Research and Development, v. 8, n. 4, p. 357-370, 2018. http://doi.org/10.24247/ijmperdaug201838
http://doi.org/10.24247/ijmperdaug201838...
; SUTHAR et al., 2019SUTHAR, K.; DWIVEDI, A.; JOSHIPURA, M. A review on separation and purification techniques for biodiesel production with special emphasis on Jatropha oil as a feedstock. Asia-Pacific Journal of Chemical Engineering, n. August, p. 1-19, 2019. http://doi.org/10.1002/apj.2361
http://doi.org/10.1002/apj.2361...
). The homogeneous catalysts are those that are inserted in the same phase as the reactant in the reaction, whereas the heterogeneous catalysts are present in different physical states either as a solid, liquid, or gas (SINGH; GAURAV, 2018SINGH, A.; GAURAV, K. Advancement in Catalysts for Transesterification in the Production of Biodiesel: A Review. Journal of Biochemical Technology, v. 7, n. 3, p. 1148-1158, 2018.; MIRUS et al., 2019MIRUS, M. F.; NASIR, N. F.; TAIB, I.; HARIRI, A.; NORDIN, N.; ISA, N. M. A Short Review on Biodiesel Production and Costing. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, v. 53, n. 2, p. 146-156, 2019.).

The type of catalyst selected is related to the FFA content present in the oil, and, for raw materials with high amounts of these compounds, an acid catalyst is recommended (HELWANI et al., 2009HELWANI, Z.; OTHMAN, M. R.; AZIZ, N.; FERNANDO, W. J. N.; KIM, J. Technologies for production of biodiesel focusing on green catalytic techniques : A review. Fuel Processing Technology, v. 90, n. 12, p. 1502-1514, 2009. https://doi.org/10.1016/j.fuproc.2009.07.016
https://doi.org/10.1016/j.fuproc.2009.07...
). Basic catalysts are suitable for oils with a low FFA content, as the presence of these compounds can lead to the formation of a soap and decrease the production of esters (SINGH; GAURAV, 2018SINGH, A.; GAURAV, K. Advancement in Catalysts for Transesterification in the Production of Biodiesel: A Review. Journal of Biochemical Technology, v. 7, n. 3, p. 1148-1158, 2018.). However, in basic homogeneous catalysis, the formation of an emulsion makes it difficult to separate the biodiesel, making it necessary to use more water for the purification, thus generating a high amount of wastewater in the process (ABBASZAADEH et al., 2012ABBASZAADEH, A.; GHOBADIAN, B.; OMIDKHAH, M. R.; NAJAFI, G. Current biodiesel production technologies: A comparative review. Energy Conversion and Management, v. 63, p. 138–148, 2012. http://doi.org/10.1016/j.enconman.2012.02.027
http://doi.org/10.1016/j.enconman.2012.0...
).

Due to the inputs required for biodiesel production, the mixture obtained at the end of the reaction contains not only esters but also some impurities, such as FFAs, glycerol, alcohol, catalyst residue, soap, and water (SIDOHOUNDE et al., 2018SIDOHOUNDE, A.; PASCAL, C.; DOSSA, A.; NONVIHO, G.; MONTCHO, S. P.; CODJO, D.; SOHOUNHLOUE, K. Transesterification reaction and comparative study of the fuel properties of biodiesels produced from vegetable oils: a review. Chemistry Journal, v. 4, n. 4, p. 79-90, 2018.). These factors influence the quality of the biodiesel and the fuel properties may also be affected due to the presence of polyunsaturated esters, which influences the oxidation or saturated stability and thus the cold flow properties (AMBAT et al., 2018AMBAT, I.; SRIVASTAVA, V.; SILLANPÄÄ, M. Recent advancement in biodiesel production methodologies using various feedstock : A review. Renewable and Sustainable Energy Reviews, v. 90, n. February 2017, p. 356-369, 2018. https://doi.org/10.1016/j.rser.2018.03.069
https://doi.org/10.1016/j.rser.2018.03.0...
).

Biodiesel purification

The performance of biodiesel is directly dependent on its quality, which is determined by the purification stage, where impurities such as FFAs, glycerol, soap, and catalyst residues are removed (FONSECA et al., 2019FONSECA, J. M.; TELEKEN, J. G.; ALMEIDA, V. DE C.; DA SILVA, C. Biodiesel form waste frying oils: Methods of production and purification. Energy Conversion and Management, v. 184, p. 205-218, 2019. https://doi.org/10.1016/j.enconman.2019.01.061
https://doi.org/10.1016/j.enconman.2019....
). Inefficiently conducting this step can lead to poor engine performance, corrosion, low oxidation stability (ANUAR; ZUHAIRI, 2016ANUAR, M. R.; ZUHAIRI, A. Challenges in biodiesel industry with regards to feedstock, environmental, social and sustainability issues : A critical review. Renewable and Sustainable Energy Reviews, v. 58, p. 208-223, 2016. https://doi.org/10.1016/j.rser.2015.12.296
https://doi.org/10.1016/j.rser.2015.12.2...
), filter clogging, wear, and high carbon deposits (BATENI et al., 2019).

The final biodiesel must meet quality standards, in accordance with the current regulations of each country. These quality standards (listed in Table 1) include those of the American Society of Testing and Materials (ASTM), Brazilian National Agency of Petroleum, Natural Gas and Biofuels (ANP), and the European Standards (EN).

Table 1
ANP, ASTM, and EN specifications for biodiesel standard.

To ensure quality standards, the purification step must be performed efficiently to meet the criteria of the standards. The purification step can be conducted in two ways: wet wash and dry wash (ATADASHI et al., 2011ATADASHI, I. M.; AROUA, M. K.; AZIZ, A. A. Biodiesel separation and purification: A review. Renewable Energy, v. 36, n. 2, p. 437-443, 2011. https://doi.org/10.1016/j.renene.2010.07.019
https://doi.org/10.1016/j.renene.2010.07...
). Purification using a membrane and pressurized CO2 has also been reported in the literature (ESCORSIM et al., 2015ESCORSIM, A. M.; CORDEIRO, C. S.; RAMOS, L. P.; NDIAYE, P. M.; KANDA, L. R. S.; CORAZZA, M. L. Assessment of biodiesel purification using CO 2 at high pressures. The Journal of Supercritical Fluids, v. 96, p. 68-76, 2015. http://doi.org/10.1016/j.supflu.2014.08.013
http://doi.org/10.1016/j.supflu.2014.08....
).

Dry cleaning is performed using ion exchange resins and adsorbent materials, and adsorbents have been specially developed for this purpose, for instance, Amberlite and Magnesol® (ATADASHI, 2015ATADASHI, I. M. Purification of crude biodiesel using dry washing and membrane technologies. Alexandria Engineering Journal, v. 54, n. 4, p. 1265–1272, 2015. https://doi.org/10.1016/j.aej.2015.08.005
https://doi.org/10.1016/j.aej.2015.08.00...
). In recent years, adsorbents obtained from agroindustrial waste have been investigated in order to lower the cost and make the process environmentally friendly. Notable agroindustrial residues that have been studied for this purpose are eggshell (GOMES; PASQUINI, 2018GOMES, M. G.; PASQUINI, D. Utilization of Eggshell Waste as an Adsorbent for the Dry Purification of Biodiesel. Enviromental Progress & Sustainable Energy, 2018. http://doi.org/10.1002/ep.12870
http://doi.org/10.1002/ep.12870...
), sugarcane bagasse (FONSECA et al., 2018FONSECA, J. M.; CARDOZO-FILHO, L.; TELEKEN, J. G.; DA SILVA, C. Ethyl esters from waste oil : Reaction data of non-catalytic hydroesterification at pressurized conditions and purification with sugarcane bagasse ash. Journal of Environmental Chemical Engineering, v. 6, p. 4988-4996, 2018. http://doi.org/10.1016/j.jece.2018.07.044
http://doi.org/10.1016/j.jece.2018.07.04...
), and rice husk (MANIQUE et al., 2012MANIQUE, M. C.; FACCINI, C. S.; ONOREVOLI, B.; BENVENUTTI, E. V.; CARAMÃO, E. B. Rice husk ash as an adsorbent for purifying biodiesel from waste frying oil. Fuel, v. 92, n. 1, p. 56-61, 2012. http://doi.org/10.1016/j.fuel.2011.07.024
http://doi.org/10.1016/j.fuel.2011.07.02...
). Dry cleaning enables the production of a higher quality of biodiesel in a shorter operating time (ATADASHI et al., 2011ATADASHI, I. M.; AROUA, M. K.; AZIZ, A. R. A.; SULAIMAN, N. M. N. Refining technologies for the purification of crude biodiesel. Applied Energy, v. 88, n. 12, p. 4239-4251, 2011. https://doi.org/10.1016/j.apenergy.2011.05.029
https://doi.org/10.1016/j.apenergy.2011....
; GOMES et al., 2015GOMES, M. G.; SANTOS, D. Q.; MORAIS, L. C.; PASQUINI, D. Purification of biodiesel by dry washing, employing starch and cellulose as natural adsorbents. Fuel, v. 155, p. 1-6, 2015. http://doi.org/10.1016/j.fuel.2015.04.012
http://doi.org/10.1016/j.fuel.2015.04.01...
). Despite the inherent advantages, it is still necessary to investigate the disposal of the adsorbents, especially in large-scale processes (KUCEK et al., 2007KUCEK, K. T.; CÉSAR-OLIVEIRA, M. A. F.; WILHELM, H. M.; RAMOS, L. P. Ethanolysis of refined soybean oil assisted by sodium and potassium hydroxides. Journal of the American Oil Chemists’ Society, v. 84, n. 4, p. 385-392, 2007. http://doi.org/10.1007/s11746-007-1048-2
http://doi.org/10.1007/s11746-007-1048-2...
).

Although the dry cleaning method for biodiesel purification has advantages, hot water wet scrubbing is usually applied at the industrial plants. The process consists of adding a fixed amount of water with gentle agitation to prevent the formation of an emulsion (ATADASHI, 2015ATADASHI, I. M. Purification of crude biodiesel using dry washing and membrane technologies. Alexandria Engineering Journal, v. 54, n. 4, p. 1265–1272, 2015. https://doi.org/10.1016/j.aej.2015.08.005
https://doi.org/10.1016/j.aej.2015.08.00...
). The method is considered to be an effective way to purify crude biodiesel, as it has higher efficiency in removing all of the free glycerol and the impurities from the esters compared to other purification methods. However, it has disadvantages such as a long purification time and the formation of an emulsion, especially when the reaction substrate is waste or has high contents of water, oils, and FFAs (FONSECA et al., 2019FONSECA, J. M.; TELEKEN, J. G.; ALMEIDA, V. DE C.; DA SILVA, C. Biodiesel form waste frying oils: Methods of production and purification. Energy Conversion and Management, v. 184, p. 205-218, 2019. https://doi.org/10.1016/j.enconman.2019.01.061
https://doi.org/10.1016/j.enconman.2019....
; GÜNAY et al., 2019GÜNAY, M. E.; TÜRKER, L.; TAPAN, N. A. Significant parameters and technological advancements in biodiesel production systems. Fuel, v. 250, p. 27-41, 2019. http://doi.org/10.1016/j.fuel.2019.03.147
http://doi.org/10.1016/j.fuel.2019.03.14...
). Table 2 details the advantages and disadvantages of the purification processes employing wet washing and dry washing.

Table 2
Advantages and disadvantages of wet washing and dry washing on purification crude biodiesel.

For wet washing, 12–24 h of purification is required compared to just 1–5 h using dry cleaning (ŽIVKOVIĆ; VELJKOVIĆ, 2018ŽIVKOVIĆ, S.; VELJKOVIĆ, M. Environmental impacts the of production and use of biodiesel. Environmental Science and Pollution Research, v. 25, p. 191-199, 2018. https://doi.org/10.1007/s11356-017-0649-z
https://doi.org/10.1007/s11356-017-0649-...
). Besides that, as can be seen from Table 2, wet washing produces a large amount of effluent, according to the study by Jaruwat et al. (2010JARUWAT, P.; KONGJAO, S.; HUNSOM, M. Management of biodiesel wastewater by the combined processes of chemical recovery and electrochemical treatment. Energy Conversion and Management, v. 51, n. 3, p. 531-537, 2010. http://doi.org/10.1016/j.enconman.2009.10.018
http://doi.org/10.1016/j.enconman.2009.1...
), in Thailand, more than 350,000 L day−1 of biodiesel is produced, resulting in the generation of approximately 70,000 L day−1 of wastewater. The washing process is repeated until the water becomes colorless and complete removal of impurities occurs. The pH value of wastewater after treatment must respect the standards in force in each country so that it can be reused or discharged into water bodies. As for example, in Asian countries, the pH range varies between 5 and 9 (DAUD et al., 2015DAUD, N. M.; SHEIKH ABDULLAH, S. R.; ABU HASAN, H.; YAAKOB, Z. Production of biodiesel and its wastewater treatment technologies. Process Safety and Environmental Protection, v. 94, n. C, p. 487-508, 2015. https://doi.org/10.1016/j.psep.2014.10.009
https://doi.org/10.1016/j.psep.2014.10.0...
). For proper treatment, it is recommended that the washing process is carried out at least five times and the amount of water used is about twice the amount of biodiesel obtained (OSARUMWENSE et al., 2018OSARUMWENSE, J. O.; AUDU, T. O. K.; ALUYOR, E. O.; AKHABUE, C. E. Effect of process variables on volumetric mass transfer coefficient in wet purification of crude biodiesel. Biofuels, v. 7269, 2018. https://doi.org/10.1080/17597269.2018.1468980
https://doi.org/10.1080/17597269.2018.14...
). Thus, it is estimated that, in total, for each liter of purified biodiesel produced, a minimum of 10 L of polluted wastewater needs to be treated in accordance with local regulations (SALEH et al., 2010SALEH, J.; TREMBLAY, A. Y.; DUBÉ, M. A. Glycerol removal from biodiesel using membrane separation technology. Fuel, v. 89, n. 9, p. 2260-2266, 2010. http://doi.org/10.1016/j.fuel.2010.04.025
http://doi.org/10.1016/j.fuel.2010.04.02...
). Figure 1 shows the stages of biodiesel production through transesterification up to the wastewater generation.

Figure 1
Biodiesel production stages up to wastewater generation.

Biodiesel wastewater characteristics

Wastewater from the biodiesel purification process (BW) generally has an alkaline pH, high levels of residual oil, BOD, COD, soluble salts (e.g., chloride and sulfate), remained catalyst and residual O&G, and organic substances (e.g., FFAs, methyl esters, acylglycerols, methanol, and glycerol) (VELJKOVIÉ et al., 2014VELJKOVIÉ, V. B.; STAMENKOVIÉ, O. S.; TASIÉ, M. B. The wastewater tratment in the biodiesel production with alkali-catalyzed transesterification. Renewable and Sustainable Energy Reviews, v. 32, p. 40-60, 2014.; BRITO et al., 2019BRITO, G. F. DA S.; OLIVEIRA, R.; GRISOLIA, C. K.; GUIRRA, L. S.; WEBER, I. T.; DE ALMEIDA, F. V. Evaluation of advanced oxidative processes in biodiesel wastewater treatment. Journal of Photochemistry and Photobiology A: Chemistry, v. 375, p. 85-90, 2019. http://doi.org/10.1016/j.jphotochem.2019.01.013
http://doi.org/10.1016/j.jphotochem.2019...
), presenting viscosity, and an opaque white color (JARUWAT et al., 2010JARUWAT, P.; KONGJAO, S.; HUNSOM, M. Management of biodiesel wastewater by the combined processes of chemical recovery and electrochemical treatment. Energy Conversion and Management, v. 51, n. 3, p. 531-537, 2010. http://doi.org/10.1016/j.enconman.2009.10.018
http://doi.org/10.1016/j.enconman.2009.1...
; GONÇALVES et al., 2017GONÇALVES, B. R.; NETO, W. B.; MACHADO, A. E. H.; TROVÓ, A. G. Biodiesel Wastewater Treatment by Coagulation-Flocculation: Evaluation and Optimization of Operational Parameters. Journal of the Brazilian Chemical Society, v. 28, n. 5, p. 800-807, 2017. https://doi.org/10.21577/0103-5053.20160231
https://doi.org/10.21577/0103-5053.20160...
). The amount of wastewater generated in the purification process is 0.2–3 L for each liter of biodiesel produced, in which this variation will depend on the biodiesel production process (TANATTI et al., 2018TANATTI, N. P.; ŞENGIL, İ. A.; ÖZDEMIR, A. Optimizing TOC and COD removal for the biodiesel wastewater by electrocoagulation. Applied Water Science, v. 8, n. 2, p. 1-10, 2018. http://doi.org/10.1007/s13201-018-0701-2
http://doi.org/10.1007/s13201-018-0701-2...
; MYBURGH et al., 2019MYBURGH, D. P.; AZIZ, M.; ROMAN, F.; JARDIM, J.; CHAKAWA, S. Removal of COD from Industrial Biodiesel Wastewater Using an Integrated Process: Electrochemical-Oxidation with IrO2-Ta2O5/Ti Anodes and Chitosan Powder as an Adsorbent. Environmental Processes, v. 6, n. 4, p. 819-840, 2019. https://link.springer.com/article/10.1007/s40710-019-00401-x
https://link.springer.com/article/10.100...
). The inappropriate disposal of this residual water can cause clogging of drains due to the high oil content and can also disrupt biological activity in the sewage treatment process (DAUD et al., 2015DAUD, N. M.; SHEIKH ABDULLAH, S. R.; ABU HASAN, H.; YAAKOB, Z. Production of biodiesel and its wastewater treatment technologies. Process Safety and Environmental Protection, v. 94, n. C, p. 487-508, 2015. https://doi.org/10.1016/j.psep.2014.10.009
https://doi.org/10.1016/j.psep.2014.10.0...
; YAU et al., 2018YAU, Y.; RUDOLPH, V.; LO, C. C.; WU, K. Restaurant oil and grease management in Hong Kong. Environmental Science and Pollution Research, 2018.). Some studies have reported the characteristics of wastewater generated in the biodiesel washing process, as shown comparatively in Table 3.

Table 3
Comparison of biodiesel wastewater composition according to the literature.

As shown in Table 3, the characteristics of the wastewater vary considerably, which is directly associated with the type of process performed up to its generation. In the study reported by Brito et al. (2019BRITO, G. F. DA S.; OLIVEIRA, R.; GRISOLIA, C. K.; GUIRRA, L. S.; WEBER, I. T.; DE ALMEIDA, F. V. Evaluation of advanced oxidative processes in biodiesel wastewater treatment. Journal of Photochemistry and Photobiology A: Chemistry, v. 375, p. 85-90, 2019. http://doi.org/10.1016/j.jphotochem.2019.01.013
http://doi.org/10.1016/j.jphotochem.2019...
), the wash water was obtained from the alkaline transesterification of soybean oil. The crude biodiesel was washed three times with water diluted with a phosphoric acid solution, which resulted in an effluent with a low pH compared to the other wastewater in the table.

Inadequate discharge of this effluent with a high organic load and toxicity is not only associated with sewage clogging but also has a significant environmental impact on water bodies. It can impede the passage of light and hinder oxygen exchange and photosynthesis, besides being associated with eutrophication. In addition, the toxic components of the effluent can be absorbed by the wall/cell membrane of microorganisms and affect their metabolic functions (SILES et al., 2011SILES, J. A.; GUTIÉRREZ, M. C.; MARTÍN, M. A.; MARTÍN, A. Physical-chemical and biomethanization treatments of wastewater from biodiesel manufacturing. Bioresource Technology, v. 102, n. 10, p. 6348-6351, 2011. https://doi.org/10.1016/j.biortech.2011.02.106
https://doi.org/10.1016/j.biortech.2011....
; JIMÉNEZ-ZAPATA et al., 2017JIMÉNEZ-ZAPATA, K. C.; SARRACINO-MARTÍNEZ, O.; ANDRADE-, J. E.; SARRACINO-ORTIZ, A. L.; TORRES-BALCÁZAR, C. A.; DOMÍNGUEZ-RODRÍGUEZ, V. I. Evaluation of the wastewater generated in the purification of biodiesel. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, v. 00, p. 1-6, 2017. https://doi.org/10.1080/15567036.2017.1339218
https://doi.org/10.1080/15567036.2017.13...
).

Several authors have evaluated the impact of the improper disposal of diluted biodiesel. Leite et al. (2011LEITE, M. B. N. L.; ARAÚJO, M. M. S.; NASCIMENTO, I. A.; CRUZ, A. C. S.; PEREIRA, S. A.; NASCIMENTO, N. C. Toxicity of water-soluble fractions of biodiesel fuels derived from castor oil, palm oil, and waste cooking oil. Environmental Toxicology and Chemistry, v. 30, n. 4, p. 893-897, 2011. https://doi.org/10.1002/etc.444
https://doi.org/10.1002/etc.444...
) performed toxicity tests on sea urchins and microalgae in the presence of biodiesel diluted in seawater (1:9, v/v) and observed that methanol was the main toxic contaminant for these organisms. Similar results were reported by Cruz et al. (2012CRUZ, A. C. S.; LEITE, M. B. N. L.; RODRIGUES, L. E. A.; NASCIMENTO, I. A. Estimation of Biodiesel Cytotoxicity by Using Acid Phosphatase as a Biomarker of Lysosomal Integrity. Bull Environmental Contamination and Toxicology, p. 219-224, 2012. http://doi.org/10.1007/s00128-012-0707-7
http://doi.org/10.1007/s00128-012-0707-7...
), who found that diluted castor oil and cooking biodiesel are toxic to fish, and the main contaminant was also found to be methanol. Müller et al. (2019MÜLLER, J. B.; MELEGARI, S. P.; PERREAULT, F.; MATIAS, W. G. Chemosphere Comparative assessment of acute and chronic ecotoxicity of water soluble fractions of diesel and biodiesel on Daphnia magna and Aliivibrio fischeri. Chemosphere, v. 221, p. 640-646, 2019. https://doi.org/10.1016/j.chemosphere.2019.01.069
https://doi.org/10.1016/j.chemosphere.20...
) evaluated the effect of diluted biodiesel on the freshwater microcrustacean (Daphnia magna) and marine bacterium (Aliivibrio fischeri) and found low toxicity toward the microcrustacean, but for the bacterial species, the biodiesel showed significant toxicity. The presence of methanol in wastewater is responsible for the rise in the BOD level (VELJKOVIÉ et al., 2014VELJKOVIÉ, V. B.; STAMENKOVIÉ, O. S.; TASIÉ, M. B. The wastewater tratment in the biodiesel production with alkali-catalyzed transesterification. Renewable and Sustainable Energy Reviews, v. 32, p. 40-60, 2014.). In many cases, methanol is evaporated; however, traces may remain in the wastewater (BALAT; BALAT, 2010BALAT, M.; BALAT, H. Progress in biodiesel processing. Applied Energy, v. 87, n. 6, p. 1815-1835, 2010. https://doi.org/10.1016/j.apenergy.2010.01.012
https://doi.org/10.1016/j.apenergy.2010....
).

No reports were found in the literature for the evaluation of BW in the aquatic environment. However, the studies using diluted biodiesel mentioned above provide an indication of the adverse effects that the improper disposal of this effluent may have on the environment. Further research is, therefore, required to reduce both the generation of BW and its environmental impact. And with a view to reducing the generation of BW, it is necessary to consider all stages of the production process and waste generated. And among the various technologies available for the treatment of wastewater, with conventional and advanced treatments, it is advisable to use economically accessible and environmentally friendly treatments.

The treatments applied can only be used to dispose of wastewater in accordance with regulations, but it can also allow its recovery, for possible reuse. From an economic point of view, any accessible technology can be applied and must guarantee the protection of the environmental quality, conservation of resources, and allow the reuse of water, which will depend mainly on the necessary final quality established by the legislation, according to the country in question (SALGOT; FOLCH, 2018SALGOT, M.; FOLCH, M. Wastewater treatment and water reuse. Current Opinion in Environmental Science and Health, v. 2, p. 64-74, 2018. https://doi.org/10.1016/j.coesh.2018.03.005
https://doi.org/10.1016/j.coesh.2018.03....
). Among the applications for water reuse, it can be mentioned, use in bathrooms in cases that do not involve direct contact, street washing, sidewalks, dilution of effluents, preparation of steam boilers, heat transfer in heating systems, and liquid soda, among others (GALKINA; VASYUTINA, 2018GALKINA, E.; VASYUTINA, O. Reuse of treated wastewater. IOP Conference Series: Materials Science and Engineering, v. 365, n. 2, 2018. http://doi.org/10.1088/1757-899X/365/2/022047
http://doi.org/10.1088/1757-899X/365/2/0...
).

Conventional treatment of BW

Methods that are conventionally applied for the treatment of oily wastewater involve gravity separation and decantation, air flotation, coagulation, demulsification, and flocculation (PUTATUNDA et al., 2019PUTATUNDA, S.; BHATTACHARJEE, S.; SEN, D.; BHATTACHARJEE, C. A review on the application of different treatment processes for emulsified oily wastewater. International Journal of Environmental Science and Technology, v. 16, n. 5, p. 2525-2536, 2019. http://doi.org/10.1007/s13762-018-2055-6
http://doi.org/10.1007/s13762-018-2055-6...
). According to the study by Veljkovié et al. (2014VELJKOVIÉ, V. B.; STAMENKOVIÉ, O. S.; TASIÉ, M. B. The wastewater tratment in the biodiesel production with alkali-catalyzed transesterification. Renewable and Sustainable Energy Reviews, v. 32, p. 40-60, 2014.), flocculation or sedimentation steps, biological treatment, and reverse osmosis systems have also been employed for wastewater treatment.

Regarding the biological treatment system, anaerobic digestion is often employed, as reported by Queiroz et al. (2016QUEIROZ, L. M.; NASCIMENTO, I. O. C.; DE MELO, S. A. B. V.; KALID, R. A. Aerobic, Anaerobic Treatability and Biogas Production Potential of a Wastewater from a Biodiesel Industry. Waste and Biomass Valorization, v. 7, n. 4, p. 691-702, 2016. https://doi.org/10.1007/s12649-016-9536-y
https://doi.org/10.1007/s12649-016-9536-...
), in which the authors used the anaerobic treatment of the biodiesel effluent, verifying the removal of 60% of COD and significant energy recovery in the form of methane gas. However, this treatment is not always feasible, since the wastewater from biodiesel production has a high content of long chain fatty acids, which have acute toxicity toward the anaerobic consortium, harming cell transport, or cell protection functions of the microorganisms (RINZEMA et al., 1994RINZEMA, A.; BOONE, M.; KNIPPENBERG, K. VAN; LETTINGA, G. Bactericidal effect of long chain fatty acids in anaerobic digestion. Water Environment Research, v. 66, n. 1, p. 40-49, 1994. https://doi.org/10.2175/WER.66.1.7
https://doi.org/10.2175/WER.66.1.7...
). In addition, the presence of high amounts of solids in the BW inhibits the growth of microorganisms and decreases the removal efficiency of the biological treatment (DAUD et al., 2015DAUD, N. M.; SHEIKH ABDULLAH, S. R.; ABU HASAN, H.; YAAKOB, Z. Production of biodiesel and its wastewater treatment technologies. Process Safety and Environmental Protection, v. 94, n. C, p. 487-508, 2015. https://doi.org/10.1016/j.psep.2014.10.009
https://doi.org/10.1016/j.psep.2014.10.0...
). Another factor that hinders the use of this treatment is the acute toxicity of the BW, detected through testing, using Vibro fischeri bacterium possibly due to the presence of fats, alcohol, and the catalyst (JIMÉNEZ-ZAPATA et al., 2017JIMÉNEZ-ZAPATA, K. C.; SARRACINO-MARTÍNEZ, O.; ANDRADE-, J. E.; SARRACINO-ORTIZ, A. L.; TORRES-BALCÁZAR, C. A.; DOMÍNGUEZ-RODRÍGUEZ, V. I. Evaluation of the wastewater generated in the purification of biodiesel. Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, v. 00, p. 1-6, 2017. https://doi.org/10.1080/15567036.2017.1339218
https://doi.org/10.1080/15567036.2017.13...
).

Coagulation/flocculation is widely applied because of its simplicity and cost-effectiveness. It can be employed in conjunction with other techniques such as a pre-treatment or post-treatment procedure, depending on the characteristics of the water to be treated (TZOUPANOS; ZOUBOULIS, 2011TZOUPANOS, N. D.; ZOUBOULIS, A. I. Preparation, characterisation and application of novel composite coagulants for surface water treatment. Water Research, v. 45, n. 12, p. 3614-3626, 2011. https://doi.org/10.1016/j.watres.2011.04.009
https://doi.org/10.1016/j.watres.2011.04...
). In these processes, a previous step with pH adjustment is usually required, and the commonly applied coagulants are aluminum sulfate (TORRES et al., 2018TORRES, N. H.; LIMA, Á. S.; FERREIRA, L. F. R.; DE ANDRADE OLIVEIRA, J.; CAVALCANTI, E. B. Treatment of wastewater from biodiesel generation and its toxicity evaluation by raphidocelis subcapitata. Brazilian Journal of Chemical Engineering, v. 35, n. 2, p. 563-574, 2018. https://doi.org/10.1590/0104-6632.20180352s20170048
https://doi.org/10.1590/0104-6632.201803...
) and ferric chloride (GONÇALVES et al., 2017GONÇALVES, B. R.; MACHADO, A. E. H.; TROVÓ, A. G. Treatment of a biodiesel effluent by coupling coagulation-flocculation, membrane filtration and Fenton reactions. Journal of Cleaner Production, v. 142, p. 1918-1921, 2017. http://doi.org/10.1016/j.jclepro.2016.11.092
http://doi.org/10.1016/j.jclepro.2016.11...
). Despite being widely used, it has the disadvantage of using chemical products that lead to the formation of a large volume of sludge, which makes its disposal more expensive. Furthermore, due to its toxicity, its reuse is impracticable (TEH et al., 2016TEH, C. Y.; BUDIMAN, P. M.; SHAK, K. P. Y.; WU, T. Y. Recent Advancement of Coagulation-Flocculation and Its Application in Wastewater Treatment. Industrial and Engineering Chemistry Research, v. 55, n. 16, p. 4363-4389, 2016. https://doi.org/10.1021/acs.iecr.5b04703
https://doi.org/10.1021/acs.iecr.5b04703...
).

Some studies have produced important results regarding the application of the coagulation/flocculation process in the treatment of wastewater from biodiesel production. Torres et al. (2018TORRES, N. H.; LIMA, Á. S.; FERREIRA, L. F. R.; DE ANDRADE OLIVEIRA, J.; CAVALCANTI, E. B. Treatment of wastewater from biodiesel generation and its toxicity evaluation by raphidocelis subcapitata. Brazilian Journal of Chemical Engineering, v. 35, n. 2, p. 563-574, 2018. https://doi.org/10.1590/0104-6632.20180352s20170048
https://doi.org/10.1590/0104-6632.201803...
) applied this treatment procedure to raw effluent and achieved a reduction of ∼60% in the total organic carbon (TOC) content, demonstrating the need to implement additional treatment, since the percentage of remaining TOC was high. While Daud et al. (2018DAUD, N. M.; ROZAIMAH, S.; ABDULLAH, S. Response surface methodological analysis for the optimization of acid-catalyzed transesterification biodiesel wastewater pre-treatment using coagulation – flocculation process. Process Safety and Environmental Protection, v. 113, n. 2014, p. 184-192, 2018. http://doi.org/10.1016/j.psep.2017.10.006
http://doi.org/10.1016/j.psep.2017.10.00...
) reported the removal of turbidity, COD, and soluble solids (32%, 34%, and 39%, respectively). Stroparo et al. (2018STROPARO, E. C.; MOLLINARI, K. C.; SOUZA, K. V. DE. Use of chitosan in the remediation of water from purification of biodiesel. Polímeros, v. 28, p. 400-405, 2018. https://doi.org/10.1590/0104-1428.02416
https://doi.org/10.1590/0104-1428.02416...
) evaluated the use of chitosan as an alternative to the conventional chemicals and reported removals of 94% and 70% of COD and O&G, respectively; although the reduction in pollutant compounds presented by the authors was high, the wide range of contaminants present in the BW must be considered.

In the case of a study by Gonçalves et al. (2017b)GONÇALVES, B. R.; MACHADO, A. E. H.; TROVÓ, A. G. Treatment of a biodiesel effluent by coupling coagulation-flocculation, membrane filtration and Fenton reactions. Journal of Cleaner Production, v. 142, p. 1918-1921, 2017. http://doi.org/10.1016/j.jclepro.2016.11.092
http://doi.org/10.1016/j.jclepro.2016.11...
, reductions of ∼82% for O&G and ∼35% for COD were obtained, with similar results for both aluminum (Al3+) and ferric ion (Fe3+) coagulants, noting that there was low COD removal with a value close to that reported by Daud et al. (2018DAUD, N. M.; ROZAIMAH, S.; ABDULLAH, S. Response surface methodological analysis for the optimization of acid-catalyzed transesterification biodiesel wastewater pre-treatment using coagulation – flocculation process. Process Safety and Environmental Protection, v. 113, n. 2014, p. 184-192, 2018. http://doi.org/10.1016/j.psep.2017.10.006
http://doi.org/10.1016/j.psep.2017.10.00...
); in addition, only 34% of the toxicity was removed, emphasizing the need for additional treatment. On applying this procedure as a pretreatment, Gonçalves et al. (2017a)GONÇALVES, B. R.; MACHADO, A. E. H.; TROVÓ, A. G. Treatment of a biodiesel effluent by coupling coagulation-flocculation, membrane filtration and Fenton reactions. Journal of Cleaner Production, v. 142, p. 1918-1921, 2017. http://doi.org/10.1016/j.jclepro.2016.11.092
http://doi.org/10.1016/j.jclepro.2016.11...
used Al3+ and achieved a 98% reduction in turbidity, apparent color, soluble solids, and O&G. Costa et al. (2018COSTA, N. M.; SILVA, G. D.; MARSON, E. O.; RICHTER, E. M.; MACHADO, A. E. H.; TROVÓ, A. G. Enhanced treatment of a biodiesel effluent using ferrioxalate in a photo- Fenton process based on the use of solar radiation. Fuel, v. 221, p. 110-115, 2018. https://doi.org/10.1016/j.fuel.2018.02.086
https://doi.org/10.1016/j.fuel.2018.02.0...
) also used this process as a pretreatment and reported reductions of 10% for COD and 78% for O&G; however, the organic load of the effluent remained high and the authors considered implementing an additional step later.

The application of the abovementioned processes is often not sufficient to obtain an effluent that meets the parameters required by the environmental inspection units. Thus, further studies focused on advanced treatments that increase the removal of pollutants present in the wastewater are required. In addition, in this regard, the purification process needs to be improved as wastewater generation continues to increase and reports on studies addressing this issue are scarce (DAUD et al., 2015DAUD, N. M.; SHEIKH ABDULLAH, S. R.; ABU HASAN, H.; YAAKOB, Z. Production of biodiesel and its wastewater treatment technologies. Process Safety and Environmental Protection, v. 94, n. C, p. 487-508, 2015. https://doi.org/10.1016/j.psep.2014.10.009
https://doi.org/10.1016/j.psep.2014.10.0...
; ŽIVKOVIĆ; VELJKOVIĆ, 2018ŽIVKOVIĆ, S.; VELJKOVIĆ, M. Environmental impacts the of production and use of biodiesel. Environmental Science and Pollution Research, v. 25, p. 191-199, 2018. https://doi.org/10.1007/s11356-017-0649-z
https://doi.org/10.1007/s11356-017-0649-...
).

Recent trends in BW treatment

The advanced processes are of great interest in the treatment of effluents with high organic load or with toxic characteristics (COSTA et al., 2017COSTA, N. M.; SILVA, V. M.; DAMACENO, G.; SOUSA, R. M. F.; RICHTER, E. M.; MACHADO, A. E. H.; TROV, A. G. Integrating coagulation - flocculation and UV-C or H2O2/UV-C as alternatives for pre- or complete treatment of biodiesel effluents. Journal of Environmental Management, v. 203, p. 229-236, 2017. https://doi.org/10.1016/j.jenvman.2017.07.069
https://doi.org/10.1016/j.jenvman.2017.0...
), issues often associated with wastewater resulting from biodiesel washing (BRITO et al., 2019BRITO, G. F. DA S.; OLIVEIRA, R.; GRISOLIA, C. K.; GUIRRA, L. S.; WEBER, I. T.; DE ALMEIDA, F. V. Evaluation of advanced oxidative processes in biodiesel wastewater treatment. Journal of Photochemistry and Photobiology A: Chemistry, v. 375, p. 85-90, 2019. http://doi.org/10.1016/j.jphotochem.2019.01.013
http://doi.org/10.1016/j.jphotochem.2019...
). These processes are often applied in combination, together with a pretreatment step involving flocculation/coagulation.

The advanced technologies that have been applied in recent years for the treatment of wastewater generated during the purification of biodiesel include OPs and advanced oxidation processes (AOPs). In Ops, there is the direct addition of oxidants, such as H2O2, NaClO, and KMnO4 (WEI et al., 2019WEI, H.; TANG, Y.; SHOEIB, T.; LI, A.; YANG, H. Evaluating the effects of the preoxidation of H2O2, NaClO, and KMnO4 and reflocculation on the dewaterability of sewage sludge. Chemosphere, v. 234, n. 2017, p. 942-952, 2019. http://doi.org/10.1016/j.chemosphere.2019.06.131
http://doi.org/10.1016/j.chemosphere.201...
), and AOPs can involve different methods, including the Fenton reaction, where the hydroxyl radical acts as an oxidant of organic species, which can be performed through the catalytic decomposition of hydrogen peroxide in the -presence of an aqueous solution of iron ions (Fe2+) (Bagal and Gogate, 2014BAGAL, M. V; GOGATE, P. R. Wastewater treatment using hybrid treatment schemes based on cavitation and Fenton chemistry : A review. Ultrasonics Sonochemistry, v. 21, n. 1, p. 1-14, 2014. https://doi.org/10.1016/j.ultsonch.2013.07.009
https://doi.org/10.1016/j.ultsonch.2013....
). In the photo-Fenton process, the oxidation occurs under UV irradiation in the presence of ferric ion in acid medium, causing the formation of hydroxyl radicals (NOGUEIRA et al., 2007NOGUEIRA, R. F. P.; TROVÓ, A. G.; RENATA, M.; SILVA, A.; VILLA, R. D. Fundamentos e Aplicações Ambientais dos Processos Fenton e Foto-Fenton. Quimica Nova, v. 30, n. 2, p. 400-408, 2007. https://doi.org/10.1590/S0100-40422007000200030
https://doi.org/10.1590/S0100-4042200700...
).

In this context, in addition to the abovementioned technology, other treatments can be used. Table 4 presents data from the literature regarding the ability to remove TOC, BOD, COD, and O&G, as well as the characteristics of BW before the treatment. As shown in the table, different types of treatments also result in variation in the ability to remove TOC, BOD, COD, and O&G. Electrooxidation and electrocoagulation are called electrochemical treatments, and these treatments are known for their high efficiency, low need for treatment space, and ease of operation (GUO et al., 2017GUO, Y.; QI, P. S.; LIU, Y. Z. A Review on Advanced Treatment of Pharmaceutical Wastewater. IOP Conference Series: Earth and Environmental Science, v. 63, n. 1, 2017. http://doi.org/10.1088/1755-1315/63/1/012025
http://doi.org/10.1088/1755-1315/63/1/01...
). Electrooxidation showed efficiency in reducing COD and O&G of BW (JARUWAT et al., 2016JARUWAT, P.; PITAKPOOLSIL, W.; HUNSOM, M. Treatment of biodiesel wastewater by indirect electrooxidation : Effect of additives and process kinetics. Korean Journal Chemical Engineering, v. 33, n. 7, p. 2090-2096, 2016. http://doi.org/10.1007/s11814-016-0045-2
http://doi.org/10.1007/s11814-016-0045-2...
), and electrocoagulation resulted in high removal of DOC and TOC (TANATTI et al., 2018TANATTI, N. P.; ŞENGIL, İ. A.; ÖZDEMIR, A. Optimizing TOC and COD removal for the biodiesel wastewater by electrocoagulation. Applied Water Science, v. 8, n. 2, p. 1-10, 2018. http://doi.org/10.1007/s13201-018-0701-2
http://doi.org/10.1007/s13201-018-0701-2...
). In addition, the combination of treatments, flocculation/coagulation and electrochemical, has also been shown to be effective, in terms of the removal of organic load and toxicity of BW (TORRES et al., 2018TORRES, N. H.; LIMA, Á. S.; FERREIRA, L. F. R.; DE ANDRADE OLIVEIRA, J.; CAVALCANTI, E. B. Treatment of wastewater from biodiesel generation and its toxicity evaluation by raphidocelis subcapitata. Brazilian Journal of Chemical Engineering, v. 35, n. 2, p. 563-574, 2018. https://doi.org/10.1590/0104-6632.20180352s20170048
https://doi.org/10.1590/0104-6632.201803...
).

Table 4
Comparison of the use of different technologies in the treatment of biodiesel wastewater.

The combination of treatments is relevant for complex effluents, such as biodiesel, and allows combining the efficiency of physical/chemical/biological processes, which is interesting, especially in the case of recalcitrant compounds, which are hardly removed by conventional methods (BHANOT et al., 2020BHANOT, P.; CELIN, S. M.; SREEKRISHNAN, T. R.; KALSI, A.; SAHAI, S. K.; SHARMA, P. Application of integrated treatment strategies for explosive industry wastewater—A critical review. Journal of Water Process Engineering, v. 35, n. 2019, p. 101232, 2020. https://doi.org/10.1016/j.jwpe.2020.101232
https://doi.org/10.1016/j.jwpe.2020.1012...
). In this context, combined treatments have aroused the interest of researchers to evaluate the combination of two or more treatments; as an example of combined treatments, we have radiation UVC and H2O2 (COSTA et al., 2017COSTA, N. M.; SILVA, V. M.; DAMACENO, G.; SOUSA, R. M. F.; RICHTER, E. M.; MACHADO, A. E. H.; TROV, A. G. Integrating coagulation - flocculation and UV-C or H2O2/UV-C as alternatives for pre- or complete treatment of biodiesel effluents. Journal of Environmental Management, v. 203, p. 229-236, 2017. https://doi.org/10.1016/j.jenvman.2017.07.069
https://doi.org/10.1016/j.jenvman.2017.0...
), oxidation and coagulation (YANG et al., 2017YANG, Y.; ZHOU, Z.; LU, C.; CHEN, Y.; GE, H.; WANG, L. Treatment of chemical cleaning wastewater and cost optimization by response surface methodology coupled nonlinear programming. Journal of Environmental Management, v. 198, p. 12-20, 2017. https://doi.org/10.1016/j.jenvman.2017.05.009
https://doi.org/10.1016/j.jenvman.2017.0...
), membrane filtration and Fenton (GONÇALVES et al., 2017GONÇALVES, B. R.; NETO, W. B.; MACHADO, A. E. H.; TROVÓ, A. G. Biodiesel Wastewater Treatment by Coagulation-Flocculation: Evaluation and Optimization of Operational Parameters. Journal of the Brazilian Chemical Society, v. 28, n. 5, p. 800-807, 2017. https://doi.org/10.21577/0103-5053.20160231
https://doi.org/10.21577/0103-5053.20160...
), flocculation/coagulation and electrochemical (TORRES et al., 2018TORRES, N. H.; LIMA, Á. S.; FERREIRA, L. F. R.; DE ANDRADE OLIVEIRA, J.; CAVALCANTI, E. B. Treatment of wastewater from biodiesel generation and its toxicity evaluation by raphidocelis subcapitata. Brazilian Journal of Chemical Engineering, v. 35, n. 2, p. 563-574, 2018. https://doi.org/10.1590/0104-6632.20180352s20170048
https://doi.org/10.1590/0104-6632.201803...
), and HMBB/Fenton (GONÇALVES et al., 2019GONÇALVES, L. DE O.; STARLING, M. C. V. M.; LEAL, C. D.; OLIVEIRA, D. V. M.; ARAÚJO, J. C.; LEÃO, M. M. D.; AMORIM, C. C. Enhanced biodiesel industry wastewater treatment via a hybrid MBBR combined with advanced oxidation processes: analysis of active microbiota and toxicity removal. Environmental Science and Pollution Research, v. 26, n. 5, p. 4521-4536, 2019. https://doi.org/10.1007/s11356-018-2710-y
https://doi.org/10.1007/s11356-018-2710-...
), and among these, FM-Fenton resulted in greater removal of COD and O&G.

Solís et al. (2019SOLÍS, R. R.; RIVAS, F. J.; SOL, R. R. Toxic / Hazardous Substances and Environmental Engineering Peroxymonosulfate promoted wet air oxidation of a real wastewater from a biodiesel production plant. Journal of Environmental Science and Health, Part A, v. 0, n. 0, p. 1-9, 2019. https://doi.org/10.1080/10934529.2018.1530538
https://doi.org/10.1080/10934529.2018.15...
) reported that BW had low biodegradability (BOD/COD ratio = 8.6 × 10−3), making the application of wet air oxidation (WAO) treatment conducive, in which the insoluble organic matter is transformed into simpler soluble compounds. WAO occurs through a radical oxidation mechanism involving organic radicals and peroxides; however, a recalcitrant effect was noted, probably due to the high temperature resistance of the oxidation intermediates generated after treatment. And as mentioned earlier, Gonçalves et al. (2019GONÇALVES, L. DE O.; STARLING, M. C. V. M.; LEAL, C. D.; OLIVEIRA, D. V. M.; ARAÚJO, J. C.; LEÃO, M. M. D.; AMORIM, C. C. Enhanced biodiesel industry wastewater treatment via a hybrid MBBR combined with advanced oxidation processes: analysis of active microbiota and toxicity removal. Environmental Science and Pollution Research, v. 26, n. 5, p. 4521-4536, 2019. https://doi.org/10.1007/s11356-018-2710-y
https://doi.org/10.1007/s11356-018-2710-...
) performed the combined treatment of HMBB/Fenton. Such treatment was proposed using only HMBB, as the BW was not yet suitable for disposal. The application of the combined treatment resulted in high removal of COD, turbidity, and O&G, eliminating the acute toxicity.

It is noteworthy that most of the treatments resulted in relevant data regarding the reduction of potentially polluting compounds; however, some authors did not evaluate the toxicity of BW before and after treatment (JARUWAT et al., 2016JARUWAT, P.; PITAKPOOLSIL, W.; HUNSOM, M. Treatment of biodiesel wastewater by indirect electrooxidation : Effect of additives and process kinetics. Korean Journal Chemical Engineering, v. 33, n. 7, p. 2090-2096, 2016. http://doi.org/10.1007/s11814-016-0045-2
http://doi.org/10.1007/s11814-016-0045-2...
; YANG et al., 2017YANG, Y.; ZHOU, Z.; LU, C.; CHEN, Y.; GE, H.; WANG, L. Treatment of chemical cleaning wastewater and cost optimization by response surface methodology coupled nonlinear programming. Journal of Environmental Management, v. 198, p. 12-20, 2017. https://doi.org/10.1016/j.jenvman.2017.05.009
https://doi.org/10.1016/j.jenvman.2017.0...
; FERNANDES et al., 2018FERNANDES, C. H. M.; YAMASAKI, M. M.; SILVA, F. L.; VASCONCELOS, V. M.; ROCHA, R. S.; LANZA, M. R. V; CASTILHO, M.; DALL’ÓGLIO, E.; TEREZO, A. J. Tratamento Eletroquímico de Efluente da Produção de Biodiesel Usando um Eletrodo do Tipo ADE: Ti/IrO2 -Nb2O5. Quimica Nova, v. 41, n. 1, p. 17-22, 2018.; TANATTI et al., 2018TANATTI, N. P.; ŞENGIL, İ. A.; ÖZDEMIR, A. Optimizing TOC and COD removal for the biodiesel wastewater by electrocoagulation. Applied Water Science, v. 8, n. 2, p. 1-10, 2018. http://doi.org/10.1007/s13201-018-0701-2
http://doi.org/10.1007/s13201-018-0701-2...
). For treatments that employ photo-Fenton or Fenton, consider the analysis of fundamental toxicity, since residual H2O2 can have a toxic effect (GONÇALVES et al., 2017GONÇALVES, B. R.; MACHADO, A. E. H.; TROVÓ, A. G. Treatment of a biodiesel effluent by coupling coagulation-flocculation, membrane filtration and Fenton reactions. Journal of Cleaner Production, v. 142, p. 1918-1921, 2017. http://doi.org/10.1016/j.jclepro.2016.11.092
http://doi.org/10.1016/j.jclepro.2016.11...
; PÉREZ-MOYA et al., 2017PÉREZ-MOYA, M.; KAISTO, T.; NAVARRO, M.; DEL VALLE, L. J. Study of the degradation performance (TOC, BOD, and toxicity) of bisphenol A by the photo-Fenton process. Environmental Science and Pollution Research, v. 24, n. 7, p. 6241-6251, 2017. https://link.springer.com/article/10.1007/s11356-016-7386-6
https://link.springer.com/article/10.100...
), not contributing to the reduction of dangerousness in the BW even after treatment. It is important to mention that the decrease in toxicity can minimize the environmental impact caused by the BW and can enable the reuse of the effluent after treatment. Besides that, studies involving a complete economic analysis of the treatments as well as cost–benefit analysis are still scarce in the literature.

Overview of patents related to BW purification

In view of what was discussed in the previous items, the need for further studies and investments on efficient technologies for the treatment of BW becomes evident. In this sense, Table 5 provides information about patents filed in the past 5 years, related to the treatment of residual water from biodiesel production.

Table 5
Published patents on biodiesel wastewater treatment.

It is clear from the technologies detailed in Table 5 that the focus is still on conventional treatments, highlighting anaerobic and aerobic treatments (BINGNA et al., 2016BINGNA, S.; XINQUAN, C.; YULAN, L.; BENGANG, F.; ZHENDONG, Z. Treatment technology for biodiesel wastewater, 2016.; LEE et al., 2018aLEE, Y. K.; LEE, Y. K.; SHIN, H. S.; SHIN, S. H.; TAK, K. T.; TAE, K.; LEE, C. S.; SEUNG, C.; KIM, H. J.; KIM, H. J. Apparatus and method for treating high concentration organic wastewater generated during biodiesel production process, 2018a., 2018bLEE, Y. K.; SHIN, H. S.; CHO, S. H.; TAK, K. T.; LEE, C. S.; KIM, H. J. Treatment apparatus and treatment method for high-concentration organic wastewater generated in biodiesel production process., 2018b.). In addition, the inclusion of a treatment step with activated charcoal was also reported (ZHAO et al., 2018ZHAO, L.; KAI, Q.; LIPING, D.; HENG, L.; NANNAN, C.; ZHIJING, W.; ZHE, X. Treatment facility of biodiesel waste water, 2018.). These treatments proved to be efficient in terms of their ability to remove organic pollutants. A proposal different from the others was described by Zhenhong et al. (2017ZHENHONG, Y.; HIUWEN, L.; ZHIBING, L.; PENGMEI, L.; ZHONGMING, W.; WEN, L.; LINGMEI, Y.; CHANGLIN, M. Resource recovery method for assisted comprehensive treatment of biodiesel production waste water by using eichhornia crassipes, 2017.), in which the treatment process includes the steps of anaerobic fermentation and purification with aquatic plants (Eichhornia crassipes). According to the researchers, after these processes, the wastewater reaches the standard for disposal.

The combined approaches reported involved the use of recent treatments. The patent filed by Soletti et al. (2017SOLETTI, J. I.; TONHOLO, J.; PAIVA, C. L. DE; ZANTA, I.; UCHÔA, S. B. B.; ARAÚJO, J. L. Tratamento de efluente proveniente da lavagem de biodiesel com uso de eletroflotação/eletrooxidação e fenton acoplados, 2017. Disponível em: <https://gru.inpi.gov.br/pePI/servlet/PatenteServletController?Action=detail&CodPedido=1361207&SearchParameter=AGUARESIDUALBIODIESEL&Resumo=&Titulo=>
https://gru.inpi.gov.br/pePI/servlet/Pat...
) describes the use of electrochemical techniques, followed by Fenton’s reaction and chemical coagulation to remove organic matter present in BW. According to Leping et al. (2018LEPING, Z.; SHU, L.; MING, Y.; SHENGJUN, Y. The processing method of the waste water generated during Preparation of biodiesel from waste oils, 2018.), the proposed system (advanced treatment) is suitable for the treatment of wastewater with a high COD content. The authors present a wastewater classification according to the concentration of pollutants that can be easily degraded. They propose that with the application of advanced oxidation treatment, macromolecular organic pollutants that are difficult to degrade in sewage are converted into small, easily degradable molecular substances.

CONCLUSION

The implications of the high amounts of wastewater generated during biodiesel production, which needs treatment, were addressed in this study, and the conventional and advanced treatment technologies available were discussed. Important issues must be considered, not only the production of biofuels but also the resources that are used for production, such as energy and water, in addition to the waste that will be generated at the end of the process, whether solid or liquid. In general, the treatment used in these generated effluents will depend on the technology available in the locality and the financial capacity of the industry in question. However, the inadequate or inefficient treatment of the waste water generated can have an impact on the environment; in this sense, the laws and regulations that define the final quality of treated water must be obeyed. Conventional methods are often not sufficient to eliminate the toxicity of the effluent. Advanced and combined treatments employing the photo/Fenton reaction demonstrate results that set them apart in terms of efficient wastewater treatment. However, further research is needed to analyze the pollutant removal efficiency associated with the process cost. Based on the discussion presented, expect that the inputs and industrial processes for the production of biodiesel will be improved in order to reduce the volume of waste generated. Further research is still needed in order to make the use of efficient technologies for the treatment of waste water viable, which may also enable the creation of a unified regulation for the final quality of treated waters to be discarded or reused.

  • Funding: Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq), Process 141810/2020-3.
  • Reg. Abes: 20210086

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Publication Dates

  • Publication in this collection
    13 May 2022
  • Date of issue
    Mar-Apr 2022

History

  • Received
    30 Mar 2021
  • Accepted
    25 July 2021
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