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Tilapia nursery stocking densities in a chemoautotrophic biofloc system

Densidade de estocagem no berçário de tilápia em sistema de bioflocos quimioautotrófico

ABSTRACT

The nursery phase in tilapia using biofloc technology is important as it increases the predictability of production. However, none studies evaluating the stocking densities of tilapia focused only on the use of an inorganic carbon source to promote the nitrification process as the main way to control nitrogen in the system. This study aimed to evaluate the effect of varied nursery stocking densities, in a chemoautotrophic biofloc system, on water quality, zootechnical parameters, and health of Nile tilapia (Oreochromis niloticus). Fifteen tanks (100 L capacity) containing heaters (28 ±1°C) inoculated with mature bioflocs were used. Seven hundred and fifty tilapia fingerlings (weighing 0.66 ±0.17 g) were distributed in the tanks, in triplicate, so that the densities in the tanks reached 200, 350, 500, 650, and 800 fish m-3. Dissolved oxygen and tilapia growth showed a negative linear relationship with fish density. A positive linear relationship with density was observed for nitrogen compounds, alkalinity, suspended solids, yield, and feed conversion. However, the water quality parameters were appropriate for tilapia and allowed good zootechnical performance irrespective of the fish density. Hematological parameters, fish survival, and uniformity in growth did not alter with densities. Total suspended solids produced by fish biomass showed a quadratic relationship with density, with the highest efficiency of the tanks stocked with 406 fish m-3. It is possible to construct a tilapia nursery in chemoautotrophic biofloc systems with densities reaching up to 800 fish m-3 and yield exceeding 12 kg m-3. But the density of 406 fish m-3 had a better efficiency in solid production by biomass.

Index terms:
Oreochromis niloticus; juvenile production; superintensive system; yield; hematology.

RESUMO

A fase de berçário no cultivo da tilápia utilizando a tecnologia de bioflocos é importante, pois aumenta a previsibilidade da produção. No entanto, nenhum estudo avaliando as densidades de estocagem de tilápias focou no uso apenas de uma fonte de carbono inorgânico para promover o processo de nitrificação como principal forma de controle de nitrogênio no sistema. Este estudo teve como objetivo avaliar o efeito de densidades de estocagem no berçário, em sistema de bioflocos quimioautotróficos, na qualidade da água, parâmetros zootécnicos e sanidade da tilápia-do-nilo (Oreochromis niloticus). Quinze tanques (capacidade de 100 L) contendo aquecedores (28 ±1°C) e inoculados com bioflocos maduros foram utilizados. Setecentos e cinquenta alevinos de tilápia (pesando 0,66 ±0,17 g) foram distribuídos nos tanques, em triplicata, de forma que as densidades nos tanques atingissem 200, 350, 500, 650 e 800 peixes m-3. O oxigênio dissolvido e o crescimento da tilápia mostraram uma relação linear negativa com a densidade de peixes. Uma relação linear positiva com a densidade foi observada para os compostos nitrogenados, alcalinidade, sólidos suspensos, produtividade e conversão alimentar. No entanto, os parâmetros de qualidade da água foram adequados para a tilápia e permitiram um bom desempenho zootécnico independente da densidade de estocagem. Parâmetros hematológicos, sobrevivência dos peixes e uniformidade no crescimento não se alteraram com as densidades. Os sólidos totais em suspensão produzidos pela biomassa de peixes apresentaram relação quadrática com a densidade, com maior eficiência dos tanques estocados com 406 peixes m-3. É possível produzir no berçário de tilápias utilizando sistemas de bioflocos quimioautotróficos com densidades de até 800 peixes m-3 e produtividade superior a 12 kg m-3. Mas a densidade de 406 peixes m-3 apresentou melhor eficiência na produção de sólidos por biomassa.

Termos para indexação:
Oreochromis niloticus; produção de juvenil; sistema superintensivo; produtividade; hematologia.

INTRODUCTION

The nursery phase in tilapia (fishes weighing between 1-30 g) is conducted in ponds or net cages (Valenti et al., 2021VALENTI, W. C. et al. Aquaculture in Brazil: Past, present and future. Aquaculture Reports, 19:100611, 2021. ). This phase is important as it increases the predictability of production (Brol et al., 2017BROL, J. et al. Tecnologia de bioflocos (BFT) no desempenho zootécnico de tilápias: efeito da linhagem e densidades de estocagem. Archivos de Zootecnia, 66(254):229-235, 2017. ; Silva; Massago; Marchiori, 2019SILVA, B. C.; MASSAGO, H.; MARCHIORI, N. C. Monocultivo de tilápia em viveiros escavados em Santa Catarina. Florianópolis, SC: Epagri, 2019. 126p. (Epagri. Sistemas de Produção, 52).) and can be carried out during the winter season to achieve weight gain in fish at the beginning of the season; improving the production scale. (Silva; Massago; Marchiori, 2019SILVA, B. C.; MASSAGO, H.; MARCHIORI, N. C. Monocultivo de tilápia em viveiros escavados em Santa Catarina. Florianópolis, SC: Epagri, 2019. 126p. (Epagri. Sistemas de Produção, 52).).

The biofloc technology (BFT) tackles both environmental and economic issues by protecting water resources and achieving high yields (Avnimelech, 2012AVNIMELECH, Y. Biofloc technology: A practical guide book. 2nd ed. Baton Rouge, Louisiana, The Word Aquaculture Society, United States, 2012. 271p.). Intensive tilapia culture is considered a sustainable alternative as it allows the production of significantly higher biomass compared to the conventional flow-through systems, consuming less water, as well as limiting the release of effluents to the surroundings (Jatobá; Borges; Silva, 2019JATOBÁ, A.; BORGES, Y. V.; SILVA, F. A. BIOFLOC: Sustainable alternative for water use in fish culture. Arquivo Brasileiro de Medicina Veterinária e Zootecnia, 71(3):1076-1080, 2019. ). Furthermore, the BFT is a better biosafe system as it prevents Streptococcus (Amal; Zamri-Saad, 2011AMAL, M. N. A.; ZAMRI-SAAD, M. Streptococcosis in tilapia (Oreochromis niloticus): A review. Pertanika Journal of Tropical Agricultural Science, 34(2):195-206, 2011.; Chideroli et al., 2017CHIDEROLI, R. T. et al. Emergence of a new multidrug-resistant and highly virulent serotype of Streptococcus agalactiae in fish farms from Brazil. Aquaculture, 479:45-51, 2017.) and Francisella infections (Leal; Tavares; Figueiredo, 2014LEAL, C. A. G.; TAVARES, G. C.; FIGUEIREDO, H. C. P. Outbreaks and genetic diversity of Francisella noatunensis subsp orientalis isolated from farm-raised Nile tilapia (Oreochromis niloticus) in Brazil. Genetics and Molecular Research, 13(3):5704-5712, 2014. ; Nguyen et al., 2016NGUYEN, V. V. et al. Francisella noatunensis subsp. orientalis, an emerging bacterial pathogen affecting cultured red tilapia (Oreochromis sp.) in Thailand. Aquaculture Research , 47(11):3697-3702, 2016. ) that are frequently reported from the subtropical regions of Brazil (Jatobá; Klipp; Hoppe, 2016JATOBÁ, A.; KLIPP, S. P.; HOPPE, R. Primeiro relato de Francisella noatunensis subespécie orientalis no sul do Brasil - relato de caso. Acta Veterinaria Brasilica, 10(2):172-176, 2016. ). More recently, viruses such as Tilapia Lake Virus (TiLV) and Infectious Spleen and Kidney Necrosis Virus (ISKNV) had also caused infections in tilapia, posing a threat to the tilapia-rearing realm (Jansen; Dong; Mohan, 2018JANSEN, M. D.; DONG, H. T.; MOHAN, C. V. Tilapia lake virus: a threat to the global tilapia industry?. Reviews in Aquaculture, 11(3):725-739, 2019. ; Figueiredo et al., 2020FIGUEIREDO, H. C. P. et al. First report of infectious spleen and kidney necrosis virus in Nile tilapia in Brazil. BioRxiv, 1-8, 2020.).

Several studies have evaluated the stocking densities at various stages of tilapia and the use of different carbon sources in the biofloc system with variable results (Lima et al., 2015LIMA, E. C. R. D. et al. Cultivo da tilápia do Nilo Oreochromis niloticus em sistema de bioflocos com diferentes densidades de estocagem. Revista Brasileira de Saúde e Produção Animal, 16(4):948-957, 2015. ; Brol et al., 2017BROL, J. et al. Tecnologia de bioflocos (BFT) no desempenho zootécnico de tilápias: efeito da linhagem e densidades de estocagem. Archivos de Zootecnia, 66(254):229-235, 2017. ; Haridas et al., 2017HARIDAS, H. et al. Enhanced growth and immuno-physiological response of genetically improved farmed tilapia in indoor biofloc units at different stocking densities. Aquaculture Research , 48(8):4346-4355, 2017. ; Lima et al., 2018LIMA, P. C. et al. Nile tilapia fingerling cultivated in a low-salinity biofloc system at different stocking densities. Spanish Journal of Agricultural Research, 16(4):e0612, 2018. ; Liu et al., 2018LIU, G. et al. Influence of stocking density on growth, digestive enzyme activities, immune responses, antioxidant of Oreochromis niloticus fingerlings in biofloc systems. Fish & Shellfish Immunology, 81:416-422, 2018.; Vieira et al., 2019VIEIRA, R. B. et al. Zootechnical performance evaluation of the use of biofloc technology in Nile tilapia fingerling production at different densities. Boletim do Instituto de Pesca , 45(4):1678-2305, 2019.; Eid et al., 2020EID, A. et al. Effects of stocking density on growth performance and feed utilization of Nile tilapia Fingerlings under biofloc system. Abbassa International Journal For Aquaculture , 13(2):233-256, 2020. ; Vicente et al., 2020VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. ; Zaki et al., 2020ZAKI, M. A. et al. The impact of stocking density and dietary carbon sources on the growth, oxidative status and stress markers of Nile tilapia (Oreochromis niloticus) reared under biofloc conditions. Aquaculture Reports, 16:100282, 2020.; Manduca et al., 2021MANDUCA, L. G. et al. Effects of different stocking densities on Nile tilapia performance and profitability of a biofloc system with a minimum water exchange. Aquaculture , 530:735814, 2021. ). However, none of these studies focused on the nursery rearing phase (1-30 g), using only an inorganic carbon source to involve the nitrification process as the main way to control nitrogen in the system.

The use of the nitrification process in BFT makes the system predominantly chemoautotrophic, which provides a more stable rearing system with less solid production (Ferreira et al., 2020FERREIRA, G. S. et al. Strategies for ammonium and nitrite control in Litopenaeus vannamei nursery systems with bioflocs. Aquacultural Engineering, 88:102040, 2020. ; Ferreira et al., 2021FERREIRA, G. S. et al. Heterotrophic, chemoautotrophic and mature approaches in biofloc system for Pacific white shrimp. Aquaculture , 533:736099, 2021.). In the chemoautotrophic system, the conversion of one gram of ammonia through the nitrification process can produce up to 40 times less bacterial biomass compared to the heterotrophic process (that uses organic carbon sources) with similar dissolved oxygen (DO) consumption (Ebeling; Timmons; Bisogni, 2006EBELING, J. M.; TIMMONS, M. B.; BISOGNI, J. J. Engineering analysis of the stoichiometry of photoautotrophic, autotrophic, and heterotrophic removal of ammonia-nitrogen in aquaculture systems. Aquaculture , 257(1-4):346-358, 2006. ), facilitating system maintenance and reducing the need to remove solids. Therefore, this study aimed to evaluate the effect of varied stocking densities, during the nursery phase, in a chemoautotrophic biofloc system and monitor the water quality, zootechnical performance, and hematological parameters of juvenile Nile tilapia (O. niloticus).

MATERIAL AND METHODS

This study was conducted at a fish farming unit of the Epagri, located in the state of Santa Catarina, Brazil. Male Nile tilapia fingerlings (O. niloticus), GIFT strain, with an initial weight of 0.66 ±0.17 g, were used. All procedures were carried out following the rules and standards of the Ethics Committee on the Use of Animals and approved by CEUA n° 305/2019.

Experimental design

Rectangular experimental units (78 × 56 cm) of 100 L capacity each, equipped with central aeration (aerotubeTM) and individual heaters (200 W) with thermostats (28 ±1 °C), were stocked with male GIFT Nile tilapia (0.66 ±0.17 g), in triplicate, at the densities of 200 (D200), 350 (D350), 500 (D500), 650 (D650), and 800 (D800) fish m-3. Initially, the experimental units were inoculated with 20% of previously matured bioflocs to obtain a final value of about 100 mg L-1 of solids.

The matrix tank used to inoculate the bioflocs in the experimental units had the following water parameters on the day of the transfer: temperature 30 °C, 6.35 mg L-1 DO, pH 7.54, 0.17 mg N-NH3,4 L-1, 0.15 mg N-NO2 L-1, 239 mg N-NO3 L-1, 78 mg L-1 alkalinity, 153 mg L-1 hardness, 28 mL of suspended solids (SS), and 498 mg L-1 of total suspended solids (TSS). The matrix tank (size-1 m³) had a total of 10.5 kg of tilapia juveniles (average weight, 28 g) on the day of the transfer.

The feed, bought from the Guabi Nutrição e Saúde Animal (São Paulo, Brazil), were administered four times a day (8 am, 11 am, 2 pm, and 5 pm), adjusted according to the weekly weighing, sampling 70% of fish/tank (Table 1).

Table 1:
Feed management in the nursery tank of Nile tilapia under the biofloc system.

Water quality management

The dissolved oxygen (DO), temperature, and pH were measured daily (YSI, model Pro Plus) 30 min after the first feeding. The analysis of total ammonia nitrogen (TAN), nitrite, and alkalinity was performed twice weekly. Nitrate, hardness, and salinity were estimated at the beginning (1st day), middle (24th day), and at the end of the experiment (42nd day). Salinity was measured using a Thermo Scientific meter (model Orion Star A222).

TAN, nitrite, and nitrate levels were estimated by a micro-processed photocolorimeter and a colorimetric kit (Alfakit®). The volume of ammonia was determined using the indophenol colorimetric method (4500-NH3 F, American Public Health Association - APHA, 1995), nitrite by diazonium colorimetric method (4500-NO2-B, APHA, 1995), and nitrate by the brucine method (Fries et al., 1977FRIES, J.; GETROST, H.; MERCK, D. E. Organic reagents trace analysis. Darmstadt: Merck, 1977. 453p.). Alkalinity and hardness of water were tested by the titration method using a colorimeter kit (Alfakit®) as per the methodology described in the APHA (1995)AMERICAN PUBLIC HEALTH ASSOCIATION - APHA. Standard methods for the examination of water and wastewater. 19ed. American Public Health Association. Inc., Baltimore, MD USA, 1995..

During the experiment, the water loss due to evaporation from the BFT was replenished weekly. Twice a day (8 am and 5 pm), sodium bicarbonate (NaHCO3) was added to the water in the experimental units to maintain its alkalinity within 60 - 80 mg L-1 and the pH between 7.0 - 7.5. The amount of NaHCO3 added to the water was calculated based on the percentage of feed offered daily (w/w) in proportions ranging from 12% to 18% of the daily feed intake. As per the pH and alkalinity values, this proportion was adjusted accordingly.

For each experimental unit, the consumption of NaHCO3 and feed intake was calculated using the following Equations 1 and 2:

R e l a t i v e a l k a l i n i t y c o n s u m p t i o n % = 100 × A l k a l i n i z i n g c o n s u m p t i o n g F e e d i n t a k e g (1)

A m o u n t o f b a s e b y b i o m a s s g . k g 1 = A l k a l i z i n g C o n s u m p t i o n g F B I B (2)

where FB is the final biomass (kg tank-1), and IB is the initial biomass (kg tank-1).

Solids management

Sedimentable solids (SS) and total suspended solids (TSS) were estimated biweekly from all experimental units using the Imhoff cone and APHA (1995) methodologies, respectively. When the TSS exceeded 600 mg L-1 (Schveitzer et al., 2013SCHVEITZER, R. et al. Effect of different biofloc levels on microbial activity, water quality and performance of Litopenaeus vannamei in a tank system operated with no water exchange. Aquacultural Engineering , 56:59-70, 2013.), solids were removed by passing water through bag filters (50 µm). The volume to be filtered was calculated by using the following Equation 3:

V f = V t T S S d × V t T S S a (3)

where Vf is the volume to be filtered (L), Vt is the tank volume (100 L), TSSd is the desired total solids (600 mg L-1), and TSSa is the total analyzed solid (mg L-1).

At the end of the experiment, the total solids produced by each experimental unit and the total solids produced per kg of fish were calculated using the following Equations 4 and 5:

S o l i d s p r o d u c e d g . t a n k 1 = T S S f × V t T S S i × V t + i = 0 n T S S r × V f n (4)

S o l i d s p r o d u c e d b y b i o m a s s g . k g 1 = S o l i d s p r o d u c e d g . t a n k 1 F B F I (5)

where TSSf is the final total solids (g L-1), Vt is the tank volume (100 L), TSSi is the initial total solids (g L-1), TSSr is the total solids on the day of filtration (g L-1), Vf is the filtered volume (L), FB is the final biomass (kg tank-1), and IB is the initial biomass (kg tank-1).

Zootechnical performance

On the 44th day of rearing, all experimental units were harvested to obtain data based on the following parameters: final weight, specific growth rate (SGR), daily weight gain (DWG), feed conversion ratio (FCR), total yield, survival, and uniformity. The following formulas were used for the assessments (Equations 6, 7, 8, 9, 10 and 11):

S G R % = 100 × l n F W l n I W t (6)

D W G g d a y 1 = F W I W t (7)

F C R = F I F B I B (8)

Y i e l d k g m ³ = F B k g V m 3 (9)

S u r v i v a l % = 100 × N f N s (10)

U n i f o r m i t y % = 100 × N ± 20 % N f (11)

where FW is the final weight (g), IW is the initial weight (g), t is the rearing time (days), FI is feed intake (g), FB is final biomass (g), IB is initial biomass (g), V is the experimental unit volume (m3), Nf is the total number of fish harvested, Ns is the initial number of fish stocked, and N ±20% is the number of fish with an average weight (±20%)in the experimental units (Piedras et al., 2005PIEDRAS, S. R. N. et al. Comparação entre o selênio orgânico e o inorgânico empregados na dieta de alevinos de jundiá (Rhamdia quelen). Boletim do Instituto de Pesca, 31(2):171-174, 2005. ).

Hematological analysis

After 44 days of rearing and a 24 h period of starvation, four fish from each tank were anesthetized with Eugenol (50 mg L-1), and blood was collected from the caudal vessel using a 3-mL syringe containing a drop of 10% EDTA as an anticoagulant.

For hematological analyses, hematocrit percentage was measured by the microhematocrit method, and red blood cell count (RBC) was conducted in a Neubauer chamber after diluting blood with Dacie’s fluid. Blood smear slides were stained with Giemsa and May-Grünwald stains (Rosenfeld, 1947ROSENFELD, G. Corante pancrômico para hematologia e citologia clínica. Nova combinação dos componentes do May-Grünwald e do Giemsa num só corante de emprego rápido. Memórias do Instituto Butantan, 20:329-334, 1947.); total and differential leukocyte counts were carried out as described by Jatobá et al. (2011JATOBÁ, A. et al. Diet supplemented with probiotic for Nile tilapia in polyculture system with marine shrimp. Fish Physiology and Biochemistry, 37(4):725-732, 2011. ).

Data analysis

Data normality and homoscedasticity were analyzed using Bartlett’s and Shapiro-Wilk tests, respectively. Subsequently, the effects of varied stocking densities on water quality, growth, and hematological parameters were evaluated using regression models. The adjustment of the data to the model was verified based on the significance (p < 0.05) of the regression coefficients by t-test, the determination coefficient (R2 = SQReg/SQTreatment), the sum of squared deviations, and the values obtained from the study. ANOVA was also performed to verify the significance (p<0.05) of the regression models.

RESULTS AND DISCUSSION

Water and solid analyses

The temperature, alkalinity, and initial salinity were not altered with different stocking densities (Table 2). Water temperature and alkalinity did not vary significantly throughout the rearing process. The alkalinity values remained within an average scale (close to 70 mg L-1) that is considered adequate for tilapia rearing. (Cavalcante et al., 2009CAVALCANTE, D. H. et al. Effects of CaCO3 liming on water quality and growth performance of fingerlings of Nile tilapia, Oreochromis niloticus. Acta Scientiarum. Animal Sciences, 31(3):327-333, 2009. ).

Table 2:
Mean water quality parameters measured from the Nile tilapia nursery in a biofloc system when subjected to different stocking densities for 44 days.

The average initial salinity in the experimental units was 0.74 ppt. An amount of 30 g of common salt (0.3 ppt) was added to all the experimental units to prevent toxicity due to nitrite peaks during rearing (Alvarenga et al., 2018ALVARENGA, E. R. et al. Moderate salinities enhance growth performance of Nile tilapia (Oreochromis niloticus) fingerlings in the biofloc system. Aquaculture Research, 49(9):2919-2926, 2018.). At the end of the experiment, the salinity values showed a positive linear correlation with the stocking density, reaching an average of 2.21 ppt with the highest stock density. This is mainly due to the accumulation of sodium from the alkalinizer used (NaHCO3), which was calculated and added apropos to the feed supply and the biomass of the nursery.

DO present a negative linear relationship with stocking density in the tilapia nursery (Table 2). However, the values remained above 5 mg L-1, except when the biomass reached 8 kg m-3 and daily feed supply exceeded 500 g m-3 during the D650 and D800 treatments. These values were still acceptable for the rearing of tilapia juveniles (Silva; Massago; Marchiori, 2019SILVA, B. C.; MASSAGO, H.; MARCHIORI, N. C. Monocultivo de tilápia em viveiros escavados em Santa Catarina. Florianópolis, SC: Epagri, 2019. 126p. (Epagri. Sistemas de Produção, 52).).

Nitrogen compounds (total ammonia, nitrite, and nitrate) showed a positive linear relationship with the tilapia stocking density (Table 2). A higher feed input in the treatments correlated with the higher stocking densities. However, TAN, nitrite, and nitrate mostly remained within the acceptable limits for the growth and survival of the Nile tilapia (Monsees et al., 2017MONSEES, H. et al. Chronic exposure to nitrate significantly reduces growth and affects the health status of juvenile Nile tilapia (Oreochromis niloticus L.) in recirculating aquaculture systems. Aquaculture Research , 48(7):3482-3492, 2017. ; Silva; Massago; Marchiori, 2019SILVA, B. C.; MASSAGO, H.; MARCHIORI, N. C. Monocultivo de tilápia em viveiros escavados em Santa Catarina. Florianópolis, SC: Epagri, 2019. 126p. (Epagri. Sistemas de Produção, 52).). The toxic ammonia (NH3) did not show any significant variations between the experimental units throughout the experiment, and its volume remained below 0.1 mg L-1. Interestingly, the amount of nitrite varied over time, especially after day 20 (Figure 1). However, D800 showed mean nitrite values above 1 mg N-NO2 L-1 when fish biomass exceeded 8 kg m-3 and the daily amount of feed administered was 500 g m-3; thus, suggesting a daily nitrogen intake of 28.8 g m-3. The less toxic nitrate remained within satisfactory limits (Table 2). These low variations in the concentration of nitrogenous compounds throughout the experiment are indications of mature BFT in the chemotrophic stage (Ebeling et al., 2006EBELING, J. M.; TIMMONS, M. B.; BISOGNI, J. J. Engineering analysis of the stoichiometry of photoautotrophic, autotrophic, and heterotrophic removal of ammonia-nitrogen in aquaculture systems. Aquaculture , 257(1-4):346-358, 2006. ).

Figure 1:
Nitrite concentration and total suspended solids (TSS) in the nursery water of Nile tilapia juveniles in a biofloc system when stocked with varied fish densities for 44 days.

While experimenting with different stocking densities of the Nile tilapia and BFT, Haridas et al. (2017HARIDAS, H. et al. Enhanced growth and immuno-physiological response of genetically improved farmed tilapia in indoor biofloc units at different stocking densities. Aquaculture Research , 48(8):4346-4355, 2017. ) and Vicente et al. (2020VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. ) also observed an increase in the amount of ammonia with increasing fish density. However, these studies did not report any significant relationship between the concentration of nitrite and nitrate in the water with stocking density, probably due to the use of organic carbon in their studies to regulate nitrogen in the bioflocs.

The use of organic carbon sources, such as molasses and sugar, promotes the use of ammonia-nitrogen by heterotrophic bacteria to form bacterial biomass instead of oxidizing ammonia to nitrate via nitrification. However, as per the heterotrophic route, one gram of ammonia generates 8.07 g of microbial biomass, indicating a much higher amount of solid generation, compared to the nitrification process (0.20 g) (Ebeling et al., 2006EBELING, J. M.; TIMMONS, M. B.; BISOGNI, J. J. Engineering analysis of the stoichiometry of photoautotrophic, autotrophic, and heterotrophic removal of ammonia-nitrogen in aquaculture systems. Aquaculture , 257(1-4):346-358, 2006. ). Incidentally, Vicente et al. (2020VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. ) also reported an excess amount of total solids (> 1000 mg L-1) at all stock densities (200 to 600 fish m-3 with weight ranging between 20 to 30 g per fish) evaluated in tilapia. This might be due to the use of sugar to neutralize the high concentration of ammonia present in a system even before the fish reached maturity. In this study, only the two highest stocking densities (D650 and D800) exceeded the value of 1000 mg L-1 of solids in the last week of the experiment (Figure 1).

The SS and TSS values showed a linear relationship with the tilapia density in BFT (Table 3). Several studies with tilapia have reported a wide variation in SS (0.5 to 65 mL L-1) and TSS (200 to 1600 mg L-1) values (Martins et al., 2017MARTINS, G. B. et al. The utilization of sodium bicarbonate, calcium carbonate or hydroxide in biofloc system: water quality, growth performance and oxidative stress of Nile tilapia (Oreochromis niloticus). Aquaculture , 468:10-17, 2017.; Lima et al., 2018LIMA, P. C. et al. Nile tilapia fingerling cultivated in a low-salinity biofloc system at different stocking densities. Spanish Journal of Agricultural Research, 16(4):e0612, 2018. ; Correa et al., 2020CORREA, A. D. S. et al. Rearing of Nile tilapia (Oreochromis niloticus) juveniles in a biofloc system employing periods of feed deprivation. Journal of Applied Aquaculture, 32(2):139-156, 2020. ; Hisano et al., 2020HISANO, H. et al. Dietary protein reduction for Nile tilapia fingerlings reared in biofloc technology. Journal of the World Aquaculture Society, 51(2):452-462, 2020. ; Martins et al., 2019MARTINS, G. B. et al. Growth, water quality and oxidative stress of Nile tilapia Oreochromis niloticus (L.) in biofloc technology system at different pH. Aquaculture Research, 50(4):1030-1039, 2019. ; Durigon et al., 2020DURIGON, E. G. et al. Biofloc technology (BFT): Adjusting the levels of digestible protein and digestible energy in diets of Nile tilapia juveniles raised in brackish water. Aquaculture and Fisheries, 5(1):42-51, 2020.; Vicente et al., 2020VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. ). In this study, solids were managed to maintain average floc volume close to 30 mL L-1 and TSS to 600 mg L-1, but it was difficult to maintain these levels after the experimental units reached biomasses above 6 kg m-3. Over time there was a significant increase in the amount of TSS (Figure 1), and the only unit with the lowest density (D200) showed values below 600 mg L-1 throughout.

Table 3:
Solids parameters in the Nile tilapia nursery under a biofloc system packed with different stocking densities for 44 days.

The total production of solids per experimental unit showed a positive linear relationship with increasing fish density. D800 units generated 4.4 times more solids than the D200, requiring rigorous system management. It was possible to identify the amount of solid generated by fish biomass and a quadratic relationship between this parameter and the stocking density of tilapia (Table 3, Figure 2).

Figure 2:
Total suspended solid production per kg of fish produced in the nursery for juveniles of Nile tilapia in a biofloc system subjected to different stocking densities for 44 days.

Figure 2 shows the density of 406 fish m-3 produced the lowest amount of solid per kg biomass of Nile tilapia juveniles. Solids are one of the limiting factors in BFT. The greater the amount of solids generated, the greater the damage to the growth phase of the tilapia (Manduca et al., 2020MANDUCA, L. G. et al. Effects of a zero exchange biofloc system on the growth performance and health of Nile tilapia at different stocking densities. Aquaculture , 521:735064, 2020. ).

The mean pH values showed a quadratic relationship with the stocking density of the tilapia (Table 2), even though the pH remained at acceptable values for both the tilapia and the BFT (El-Sheriff; El-Feky, 2009EL-SHERIF, M. S.; EL-FEKY, A. M. I. Performance of Nile tilapia (Oreochromis niloticus) fingerlings. I. Effect of pH. International Journal of Agriculture and Biology, 11(3):297-300, 2009.; Martins et al., 2019MARTINS, G. B. et al. Growth, water quality and oxidative stress of Nile tilapia Oreochromis niloticus (L.) in biofloc technology system at different pH. Aquaculture Research, 50(4):1030-1039, 2019. ). The pH decreased with increasing density (lowest in D200 and highest in D650). Haridas et al. (2017HARIDAS, H. et al. Enhanced growth and immuno-physiological response of genetically improved farmed tilapia in indoor biofloc units at different stocking densities. Aquaculture Research , 48(8):4346-4355, 2017. ) and Vieira et al. (2019VIEIRA, R. B. et al. Zootechnical performance evaluation of the use of biofloc technology in Nile tilapia fingerling production at different densities. Boletim do Instituto de Pesca , 45(4):1678-2305, 2019.) also observed a reduction in the mean pH during tilapia cultivation with an increase in the density of juveniles in the BFT. This may be related to an increase in the CO2 due to greater biofloc respiration and increased fish biomass in treatment units with higher stocking densities. However, this trend was not observed in the D800 treatment unit, probably due to the higher consumption of the base (Table 2). Both the relative consumption of the base (consumption of bicarbonate/ feed consumption) and the consumption of base by biomass produced showed a positive linear relationship with stocking density (Table 2); we noticed a greater average increase in values mainly between D650 and D800. However, the values obtained for the relative consumption of base in all treatments are similar to those obtained in other studies using NaHCO3as a carbon source for tilapia nurseries in BFT (Martins et al., 2017MARTINS, G. B. et al. The utilization of sodium bicarbonate, calcium carbonate or hydroxide in biofloc system: water quality, growth performance and oxidative stress of Nile tilapia (Oreochromis niloticus). Aquaculture , 468:10-17, 2017.; Martins et al., 2019MARTINS, G. B. et al. Growth, water quality and oxidative stress of Nile tilapia Oreochromis niloticus (L.) in biofloc technology system at different pH. Aquaculture Research, 50(4):1030-1039, 2019. ).

The total hardness of the water in tilapia juvenile nurseries showed a positive linear association with the stocking density (Table 2). The average values for total hardness varied from 128 to 152 mg L-1, and it reached average values ranging from 220 to 321 mg L-1 toward the end of the experiment. This accumulation was probably due to the calcium and magnesium ions present in the feed since NaHCO3was used in this study instead of hydrated lime [Ca (OH)2] or calcium carbonate (CaCO3) (Martins et al., 2017MARTINS, G. B. et al. The utilization of sodium bicarbonate, calcium carbonate or hydroxide in biofloc system: water quality, growth performance and oxidative stress of Nile tilapia (Oreochromis niloticus). Aquaculture , 468:10-17, 2017.). Both the hardness (> 20 mg L-1) and the hardness: alkalinity ratio (<5: 1) remained at the recommended limits preventing any impairment in the zootechnical performances of the tilapia juveniles (Cavalcante et al., 2012CAVALCANTE, D. H. et al. Single or paired increase of total alkalinity and hardness of water for cultivation of Nile tilapia juveniles, Oreochromis niloticus. Acta Scientiarum. Technology, 34(2):177-183, 2012. ; Cavalcante et al., 2014CAVALCANTE, D. H. et al. Imbalances in the hardness/alkalinity ratio of water and Nile tilapia’s growth performance. Acta Scientiarum. Technology , 36(1):49-54, 2014. ).

Zootechnical performance

The negative linear relationship between tilapia growth and stocking density (Table 4) corroborates with results outlined in other similar studies (Haridas et al., 2017HARIDAS, H. et al. Enhanced growth and immuno-physiological response of genetically improved farmed tilapia in indoor biofloc units at different stocking densities. Aquaculture Research , 48(8):4346-4355, 2017. ; Lima et al., 2018LIMA, P. C. et al. Nile tilapia fingerling cultivated in a low-salinity biofloc system at different stocking densities. Spanish Journal of Agricultural Research, 16(4):e0612, 2018. ; Liu et al., 2018LIU, G. et al. Influence of stocking density on growth, digestive enzyme activities, immune responses, antioxidant of Oreochromis niloticus fingerlings in biofloc systems. Fish & Shellfish Immunology, 81:416-422, 2018.; Vicente et al., 2020VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. ). Brol et al. (2017BROL, J. et al. Tecnologia de bioflocos (BFT) no desempenho zootécnico de tilápias: efeito da linhagem e densidades de estocagem. Archivos de Zootecnia, 66(254):229-235, 2017. ) reported no significant differences in the growth pattern of Nile tilapia when stocking densities ranged from 400 to 800 fish m-3; however, the final yield of the system was low (1.76 kg m-3).

Table 4:
Zootechnical parameters of the Nile tilapia (0.66 ±0.17 g initial weight) reared in the nursery with a biofloc system for 44 days with varied stocking densities.

Yield and feed conversion showed a positive linear relationship with the stocking density (Table 4, Figure 3), similar to the findings reported by Liu et al. (2018LIU, G. et al. Influence of stocking density on growth, digestive enzyme activities, immune responses, antioxidant of Oreochromis niloticus fingerlings in biofloc systems. Fish & Shellfish Immunology, 81:416-422, 2018.). Unlike the studies conducted by Lima et al. (2018LIMA, P. C. et al. Nile tilapia fingerling cultivated in a low-salinity biofloc system at different stocking densities. Spanish Journal of Agricultural Research, 16(4):e0612, 2018. ) and Vicente et al. (2020VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. ) that reported the maximum productivity of 15.27 kg m-3 and 9.91 kg m-3, respectively, at an intermediate stocking density, we found the highest yield (12.85 kg m-3) with the maximum density (D800), suggesting that it is possible to achieve better yields of tilapia juveniles in chemoautotrophic bioflocs. However, it is necessary to consider the increase in feed conversion rate, changes in water quality, increase in solids generation, and the increased production cost and management. Studies carried out by Lima et al. (2018)LIMA, P. C. et al. Nile tilapia fingerling cultivated in a low-salinity biofloc system at different stocking densities. Spanish Journal of Agricultural Research, 16(4):e0612, 2018. , and Vicente et al. (2020)VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. also showed higher feed conversions with increased density in their studies. However, the same was not observed in the works of Brol et al. (2017BROL, J. et al. Tecnologia de bioflocos (BFT) no desempenho zootécnico de tilápias: efeito da linhagem e densidades de estocagem. Archivos de Zootecnia, 66(254):229-235, 2017. ) and Haridas et al. (2017HARIDAS, H. et al. Enhanced growth and immuno-physiological response of genetically improved farmed tilapia in indoor biofloc units at different stocking densities. Aquaculture Research , 48(8):4346-4355, 2017. ), where the density did not affect the feed conversion. In both these studies, the final yield of the systems was considered low (< 3.5 kg m-3).

Figure 3:
Feed conversion rate (FCR) and yield in the nursery where Nile tilapia juveniles were reared in a biofloc system for 44 days with different stocking densities.

Figure 3 shows the effect of density in the tilapia nursery with BFT on the yield and feed conversion. It was observed that the increase in density affected the fish yield more than the feed conversion. Based on this, we recommend conducting further studies on commercial scales, allowing for a reliable production cost assessment and more precise determination of the optimum stocking density for the tilapia nursery in chemoautotrophic BFT.

In this study, survival was not influenced by density (Table 4) and remained above 98.5% at all stocking densities, corroborating with the findings reported by Haridas et al. (2017HARIDAS, H. et al. Enhanced growth and immuno-physiological response of genetically improved farmed tilapia in indoor biofloc units at different stocking densities. Aquaculture Research , 48(8):4346-4355, 2017. ). However, in the studies by Lima et al. (2018LIMA, P. C. et al. Nile tilapia fingerling cultivated in a low-salinity biofloc system at different stocking densities. Spanish Journal of Agricultural Research, 16(4):e0612, 2018. ) and Vicente et al. (2020VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. ), the highest densities (1250 fish m-3 and 600 fish m-3, respectively) had low survival rates; it supports our earlier statement that critical biomass in their respective systems were achieved at intermediate densities. The growth data obtained in the present study at D800 are similar to or better than other studies (Alvarenga et al., 2018ALVARENGA, E. R. et al. Moderate salinities enhance growth performance of Nile tilapia (Oreochromis niloticus) fingerlings in the biofloc system. Aquaculture Research, 49(9):2919-2926, 2018.; Correa et al., 2020CORREA, A. D. S. et al. Rearing of Nile tilapia (Oreochromis niloticus) juveniles in a biofloc system employing periods of feed deprivation. Journal of Applied Aquaculture, 32(2):139-156, 2020. ; Durigon et al., 2020DURIGON, E. G. et al. Biofloc technology (BFT): Adjusting the levels of digestible protein and digestible energy in diets of Nile tilapia juveniles raised in brackish water. Aquaculture and Fisheries, 5(1):42-51, 2020.).

Uniformity in growth was also not affected by the fish stocking density (Table 4). A large group of fish can reduce access to feed; therefore, increasing the heterogeneity in tilapia growth (Garcia et al., 2013GARCIA, F. et al. Stocking density of Nile tilapia in cages placed in a hydroelectric reservoir. Aquaculture , 410:51-56, 2013. ). However, aggressive behavior can be reduced with soft lights as seen in BFT (El-Hawarry; Mohamed; Ibrahim, 2018EL-HAWARRY, W. N.; MOHAMED, R. A.; IBRAHIM, S. A. Collaborating effects of rearing density and oregano oil supplementation on growth, behavioral and stress response of Nile tilapia (Oreochromis niloticus). The Egyptian Journal of Aquatic Research, 44(2):173-178, 2018.; Gonçalves-de-Freitas et al., 2019GONÇALVES-DE-FREITAS, E. et al. Social behavior and welfare in Nile tilapia. Fishes, 4(2):23, 2019. ), and the feed frequency used in this study (4x per day) could be the reasons behind the uniformity of growth in tilapia even at the high densities. However, some studies observed variations in growth with a high stocking density (Barbosa et al., 2006BARBOSA, J. M. et al. Heterogeneous growth fingerlings of the Nile tilapia Oreochromis niloticus: effects of density and initial size variability. Brazilian Journal of Biology, 66(2A):537-541, 2006. ; Garcia et al., 2013GARCIA, F. et al. Stocking density of Nile tilapia in cages placed in a hydroelectric reservoir. Aquaculture , 410:51-56, 2013. ).

Hematological analysis

Understanding the hematological profile of fish is an important indicator of animal health (Tavares-Dias et al., 2009TAVARES-DIAS, M. et al. Hematologia: Ferramenta para o monitoramento do estado de saúde de peixes em cultivo. In: SARAN NETO, A.; MARIANO, W. S. dos.; SÓRIA, S. F. P. (Org.). Tópicos especiais em saúde e criação animal. São Carlos, SP: Pedro & João Editores, p. 43-80, 2009.).

In this work, no variation was observed in the number of erythrocytes and hematocrit (Table 5), indicating that the different fish densities, reared with BFT, did not alter blood homeostasis in tilapia. A recent study found no significant variations in tilapia erythrocyte counts when grown at different densities in bioflocs (Poli et al., 2021POLI, M. A. et al. Increasing stocking densities affect hemato-immunological parameters of Nile tilapia reared in an integrated system with Pacific white shrimp using biofloc technology. Aquaculture , 536:736497, 2021. ). However, they observed an increase in hematocrit in fish subjected to higher stocking densities. Stressful situations can lead to increased hematocrit due to changes in the electrolyte balance (Wendelaar Bonga, 1997WENDELAAR BONGA, S. E. The stress response in fish. Physiological Reviews, 77(3):591-625, 1997.).

Table 5:
Hematological analysis of Nile tilapia juveniles reared in a biofloc system with different stocking densities for 44 days.

Leukocytes play an important role in innate immunity and are considered an indicator of the health status of fish, as they are responsible for the immune response against pathogens (Batista-Neto et al., 2019BATISTA NETO, J. A. B. et al. Microplastics and attached microorganisms in sediments of the Vitória bay estuarine system in SE Brazil. Ocean & Coastal Management, 169:247-253, 2019. ). In the present study, no significant differences were detected in either total or differential leukocyte counts (Table 5). A recent study reported a significant reduction in total leukocytes with an increase in Nile tilapia density (Mahmoud et al., 2021MAHMOUD, H. K. et al. Ameliorating deleterious effects of high stocking density on Oreochromis niloticus using natural and biological feed additives. Aquaculture , 531:735900, 2021. ).

In this study, total thrombocytes involved in inflammatory processes (Tavares-Dias; Moraes, 2007TAVARES-DIAS, M.; MORAES, F. R. D. Leukocyte and thrombocyte reference values for channel catfish (Ictalurus punctatus Raf), with an assessment of morphologic, cytochemical, and ultrastructural features. Veterinary Clinical Pathology, 36(1):49-54, 2007. ) were not affected by the stocking density (Table 5). However, Vicente et al. (2020VICENTE, L. R. M. et al. Nile tilapia nursery in a biofloc system: Evaluation of different stocking densities. Boletim do Instituto de Pesca , 46(2):e573, 2020. ) reported a significant increase of the thrombocytes in tilapia reared at a high stocking density of 600 fish m-3.

CONCLUSIONS

It was possible to experiment with Nile tilapia nursery in chemoautotrophic BFT at densities up to 800 fish m-3 with final yields greater than 12 kg m-3 maintaining adequate water quality parameters for the Nile tilapia growth and survival. However, the highest efficiency concerning the production of solids and fish biomass produced occurred at the density of 406 fish m-3.

AUTHOR CONTRIBUTION

Conceptual Idea: Silva, B.C.; Jatobá, A.; Methodology design: Silva, B.C.; Serafini, R.L.; Data collection: Silva, B.C.; Haluko, M.; Andrade, J. I. A.; Serafini, R.L.; Jatobá, A.; Data analysis and interpretation: Silva, B.C.; Andrade, J. I. A.; Jatobá, A.; Writing and editing: Silva, B.C.; Haluko, M.; Andrade, J. I. A.; Serafini, R.L.; Jatobá, A.

ACKNOWLEDGEMENTS

The authors are grateful for the financial support provided by the National Council for Scientific and Technological Development (CNPq) (project 409598/2018-6). We appreciate the technical support received from our collaborators, Silvio Demarch Filho, Leandro Bortoli, and Emidio Sant’Anna de Lara. Thanks to Guabi Nutrição e Saúde Animal, for kindly providing the fish feed.

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Publication Dates

  • Publication in this collection
    11 Apr 2022
  • Date of issue
    2022

History

  • Received
    05 Nov 2021
  • Accepted
    24 Feb 2022
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