Print version ISSN 1516-1439
Mat. Res. vol.15 no.6 São Carlos Nov./Dec. 2012 Epub Oct 11, 2012
Modification of static bending strength properties of Eucalyptus grandis heat-treated wood
Pedro Henrique Gonzalez de CademartoriI, *; Eduardo SchneidII; Darci Alberto GattoIII; Rafael BeltrameIII; Diego Martins StangerlinIV
ICollege of Materials Engineering, Technology Development Center - CDTec, Federal University of Pelotas - UFPel, CEP 96010-000, Pelotas, RS, Brazil
IICollege of Forest Engineering, Department of Forest Science, Rural Science Center, Federal University of Santa Maria - UFSM, CEP 97105-900, Santa Maria, RS, Brazil
IIICollege of Wood Industrial Engineering, Federal University of Pelotas - UFPel, CEP 96010-290, Pelotas, RS, Brazil
IVInstitute of Agricultural and Environmental Sciences, Forest Engineering, Federal University of Mato Grosso - UFMT, CEP 78557-267, Sinop, MT, Brazil
The present study describes the effect of thermal rectification on physical and mechanical properties of Eucalyptus grandis wood at different levels of temperature and time. Samples of Eucalyptus grandis wood (10 × 10 × 200 mm) were heat-treated at 180, 200, 220 and 240 °C during 4 and 8 hours. The mechanical properties of heat-treated and untreated samples were determined by static bending tests. The physical properties were determined by weight loss and swelling tests. The results showed that modulus of elasticity, modulus of rupture, weight loss, volumetric swelling and linear swelling were affected significantly by the thermal rectification. However, the length of exposure influenced just weight loss, while the temperature influenced all the studied properties of heat-treated wood. More significant modifications with treatments at a temperature of 200 °C or higher were found in the properties of heat-treated wood.
Keywords: heat treatment, thermal rectification, wood technology
Wood is a lignocellulosic material, which presents commercial and industrial limitations when used incorrectly. For this reason, many processes were developed over the years to reduce the physical and biological degradation of wood, as in the case of the thermal rectification.
The thermal rectification exposes the wood to high temperatures in order to modify its structure. This process occurs at temperatures between 180 and 260 °C because temperatures below 140 °C cause insignificant modifications in the structure of the material, whereas temperatures over 260 °C result in undesirable degradation1.
Moreover, the thermal rectification is a way to substitute the use of chemical products to protect the wood from biodegradation and, at the same time, a way to modify physical properties of this material, mainly hygroscopicity and anisotropy. Some authors2,3 reported that heat treatment at 200 °C reduced the hygroscopicity of wood and modified its moisture equilibrium content to 4-5% and increased of around 50% in the dimensional stability of wood with heat treatments between 180 and 200 °C.
On the other hand, the thermal rectification reduces the mechanical properties of wood and along with weight loss, it can consequently limit the structural use of pieces of wood. In addition, the authors state that the level of reduction in the mechanical properties depends on the species and process conditions4.
Taking these facts into consideration, the present study aimed to evaluate the physical and mechanical behavior of Eucalyptus grandis wood heat-treated at different levels of temperature and time.
Material and Methods
Sixteen Eucalyptus grandis trees (17 years old) from homogeneous population were harvested in the north coast of Rio Grande do Sul state, in the south of Brazil (30° 14' 09.73'' S and 50° 19' 55.07" O).
The first log (3.15 m length) of each tree was cut. Then, 80 samples of size 10 mm × 10 mm × 200 mm (radial × tangential × longitudinal) were prepared, all of them with good orientation and made only of heartwood with absence of flaws.
The samples were then placed in a climatic chamber (20 °C and 65% RH) to stabilize the moisture content in 12%, which was the initial condition for the heat treatment of wood.
After the stabilization, the samples were heat-treated in an electric kiln, without forced air circulation at 180, 200, 220 and 240 °C during 4 and 8 hours, and one treatment was the reference (untreated and remained in the climatic chamber). The rate of heating was 2 °C/min and the control of the temperature was realized with two thermometers located at the top of the electric kiln.
Ten replicates were used for each treatment condition regarding length of time and temperature.
After the treatments, the samples were then placed in climatic chamber (20 °C and 65% RH) until the physicomechanical evaluation.
The mechanical properties were characterized in a universal machine with capacity of 300 kN. The static bending tests were performed in a three-point bending apparatus with a span length of 140 mm and cross-head of 1.30 mm/min.
The modulus of elasticity (MOE) and the modulus of rupture (MOR) were determined based on the rules of the American Society for Testing and Materials - ASTM D 143-945.
The weight loss was measured from the weight of the samples before and after the thermal rectification (Equation 1).
where: WL= weight loss (%); MBH = weight before the thermal rectification (g); MAH = weight after the thermal rectification (g).
The determination of the dimensional stability was performed in samples with dimensions 1 × 1 × 4 cm, which were obtained from the original samples (1 × 1 × 20 cm).
The samples were immersed in water for 24 hours and later dried in an electric kiln at 103 ± 2 °C until they reached constant weight. The physical properties of swelling (volumetric and radial/tangential linear) were determined with the use of Equations 2 and 3.
where: αv = volumetric swelling (%); Vu = volume of samples after immersion in water (cm3); Vo = dried volume at 0% (cm3); αl = linear swelling (radial and tangential) (%); Lu = linear dimension after immersion in water (radial and tangential) (cm); Lo = dried linear dimension (radial and tangential) at 0% of moisture content (cm).
The collected data were assessed using the analysis of variance (p < 0.05). When the null hypothesis was rejected, the average values were compared with Tukey Test at the level of significance of 5%.
Results and Discussion
Table 1 and Figure 1 show the results and behavior of mechanical properties of Eucalyptus grandis heat-treated wood. In general, the thermal rectifications reduced the mechanical properties significantly. However, the length of the treatment did not have significant influence on the mechanical properties, unlike what happened regarding the temperature.
The modulus of rupture showed reduction between 21.91 (180-4) and 49.90% (240-8). The highest average value for the modulus of rupture was observed in the untreated samples. However, the lowest average value of MOR was observed in the treatment with the most drastic conditions, specifically at 240 °C for 8 hours.
The modulus of elasticity also decreased with the increase in the conditions of treatment (length of time and temperature), except for the treatment at 180 °C for 8 hours, which showed a small increase in the MOE. The variation (between 2.21 and 19.86%) was significant, but lower than the one found for the MOR.
Many studies have shown small increase in the MOE of wood treated for short periods, since the reduction of this property depends on the temperature and the conditions of the process1.
Other study6 observed a reduction of around 52.3% in the MOR of Eucalyptus grandis wood heat-treated at 220 °C during 2.5 hours. The modulus of rupture of their untreated samples (69 MPa) was lower than the one of the untreated samples of this study (82.77 MPa). Moreover, the authors verified an increase in the MOE, except for the treatment at 220 °C.
As in the present study, the reduction of the modulus of elasticity was also observed for the Pinus brutia wood heat-treated at 130, 180 and 230 °C for 2 and 8 hours7 and Pinus nigra and Abies bornmülleriana heat-treated by the ThermoWood process8.
Visually, the intensity of internal cracks formation was high, mainly in the samples treated at 220 and 240 °C. The same situation was observed for many studies9-11. The formation of internal cracks in the wood is closely associated to the cell collapse9.
During the static bending tests, the samples of treatments at 220 and 240 °C showed more abrupt rupture than the other treatments. This fact in the present study is an evidence of the influence of internal cracks in the mechanical properties.
The weight loss was inversely proportional to the increase in temperature and length of the thermal rectification. The highest decrease of weight was at 240 °C for 8 hours, the treatment with the most drastic conditions. This property (WL) was influenced by the length of exposure. The treatments at 200, 220 and 240 °C showed significant difference when the wood was treated for 4 and 8 hours (Table 2).
The weight loss is a common characteristic of heat-treated wood and was identified in many studies4,11-14. In other research, the authors15 reported lower average weight loss for Eucalyptus globulus wood heat-treated with the presence of pressure and steam than in the present study. They found values of weight loss between 3.7 and 14.5% at 190, 200 and 210 °C for 2, 6 and 12 hours.
The level of degradation of the wood depends on process conditions, such as temperature, length of exposure and atmosphere. On the one hand, high rates of weight loss can be observed in thermal rectification with closed systems, always considering temperature and atmosphere1. On the other hand, low rates of weight loss can be observed in heat treatments with the presence of vacuum or humidity.
The thermal rectification increases the degree of repellence to water and, in general, showed to be inversely proportional to the increase in temperature and length of exposure.
The average values of volumetric swelling of the heat-treated samples decreased between 6.8 and 55.21% in relation to the untreated samples. Likewise, rates of linear swelling (radial and tangential) showed an increase of dimensional stability.
The rates of volumetric and linear (radial and tangential) swelling showed significant reduction with thermal rectification at 200 °C for 4 hours, and remained constant until the treatment at 240 °C for 8 hours (Figure 2b). Others researchers6 also studied the behavior of Eucalyptus grandis and reported a similar decrease in volumetric swelling (53.3%).
Hemicellulose is the most hygroscopic component of wood1 and its decomposition has intense relation with the increase in dimensional stability and water repellence of heat-treated wood at high temperatures16-19. The degradation of hemicellulose is predominant in temperatures below 200 °C20.
The thermal rectification affected significantly the physicomechanical properties of E. grandis wood.
The MOR, MOE and weight loss showed to be inversely proportional to the increase in the temperature of the process. On the other hand, the thermal rectification increases the capacity of water repellence.
The length of exposure shown to influence just weight loss. On the other hand, the temperature influenced all the studied properties as well as in relation to the untreated samples.
In general, when compared with the untreated samples, the properties of the heat-treated samples ones presented more significant modifications with treatments at 200 °C or higher.
The authors wish to thank CNPq (National Counsel of Technological and Scientific Development) and CAPES (Coordination for Improvement of Higher Education Personnel) for the financial support.
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Received: March 31, 2012
Revised: June 6, 2012