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Thermal and Acoustic Performance of Green Polyethylene/Cork Composite for Civil Construction Applications

Abstract

In this study, green high-density polyethylene (GHDPE) composites with 5, 10 and 15% natural powdered cork (CP) with and without 5% maleic anhydride (PE-g-MA) were developed in order to evaluate the potential of these materials for civil construction applications. The composites were produced in a co-rotating twin-screw extruder and injection molded. An impedance tube was used to determine the acoustic behavior of the composites, which were then used as ceiling tiles in prototypes of provisional constructions in order to study ascertain their performance with respect to thermal comfort in the City of Teresina, PI - Brazil. Our data indicates that composites sound absorption coefficient values are good between 500 and 1200 Hz, especially for those with a higher percentage of cork, with the lowest absorption rate observed for composites containing PE-g-MA. The composites used in the prototypes provided a decrease in the internal temperature of the built structure.

Keywords:
Green polymer; sound absorption; thermal comfort

1. Introduction

Currently, the construction industry is the second largest consumer of plastics in the world, using 19% of world production, losing only to the packaging sector with 42%11 Geyer R, Jambeck JR, Law KL. Production, use, and fate of all plastics ever made: supplementary Information. Sci Adv. 2017;3(7):1-5., given the lightness and durability of these materials22 Pendhari SS, Kant T, Desai YM. Application of polymer composites in civil construction: a general review. Compos Struct. 2008;84(2):114-24..

Thermal and acoustic performance are relevant characteristics in polymeric composites used in civil construction and the number of researches that explore such application is increasing. According to the International Energy Agency, energy consumption trends in the world indicate that between the years 1984-2004 primary energy increased by 49% and carbon dioxide emissions by 43%, with an average annual increase of 2.0% and 1.8%, respectively33 Pérez-Lombard L, Ortiz J, Pout C. A review on buildings energy consumption information. Energy Build. 2008;40(3):394-8.. The greenhouse effect, caused by increased carbon dioxide emissions, leads to an increase in ambient temperature, which reflects in the internal, external, and surroundings of buildings, causing increased expenses with electricity and fuel. This motivates the search for thermally efficient constructions and stimulates research in the area of ​​polymeric composites44 Silva OG Jr, Melo RP, Sales RBC, Ayres E, Patricio PSO. Processing and characterization of polyethylene/starch/curauá composites: potential for application as thermal insulated coating. J Build Eng. 2017;11:178-86..

Acoustic performance is another parameter studied, as noise pollution is a very impacting environmental problem responsible for several types of disturbances, reduced work efficiency and quality of life55 Cao L, Fu Q, Si Y, Ding B, Yu J. Porous materials for sound absorption. Compos Commun. 2018;10:25-35.. The use of materials with good sound absorption in buildings is one of the strategies to reduce noise and increase comfort66 Kim BJ, Huang R, Xu X, Lee SY, Kunio J, Wu Q. Sound transmission properties of mineral-filled High-Density Polyethylene (HDPE) and wood-HDPE composites. BioResources. 2015;10(1):510-26..

An alternative for such limitations would be to add a natural reinforcement to the polymer matrix in order to obtain a sustainable composite with improved properties77 Fernandes EM, Mano JF, Reis RL. Hybrid cork-polymer composites containing sisal fibre: Morphology, effect of the fibre treatment on the mechanical properties and tensile failure prediction. Compos Struct. 2013;105:153-62.,88 Campbell FC. Structural composite materials. Materials Park: ASM International; 2010.. In these composites, both the fillers and the matrices can be from renewable raw materials, biodegradable or recycled sources99 Teixeira MG, César SF. Produção de compósito com resíduo de madeira no contexto da ecologia industrial. Rev Madeira. 2006;7(19):1-15.,1010 Boronat T, Fombuena V, Garcia-Sanoguera D, Sanchez-Nacher L, Balart R. Development of a biocomposite based on green polyethylene biopolymer and eggshell. Mater Des. 2015;68:177-85..

Most green composites are based on lignocellulosic materials, due to the enormous variety of biomass available, which corresponds to the bark of trees, bundles of fibers, leaves or hard fibers, seeds, fruits and cereal straw, among others1111 Rowell RM. Challenges in biomass: thermoplastic composites. J Polym Environ. 2007;15(4):229-35.

12 Marinelli AL, Monteiro MR, Ambrósio JD, Branciforti MC, Kobayashi M, Nobre AD. Desenvolvimento de compósitos poliméricos com fibras vegetais naturais da biodiversidade: uma contribuição para a sustentabilidade amazônica. Polímeros. 2008;18(2):92-9.

13 Brígida AIS, Calado VMA, Gonçalves LRB, Coelho MAZ. Effect of chemical treatments on properties of green coconut fiber. Carbohydr Polym. 2010;79(4):832-8.

14 Ferrero B, Boronat T, Moriana R, Fenollar O, Balart R. Green composites based on wheat gluten matrix and posidonia oceanica waste fibers as reinforcements. Polym Compos. 2013;34(10):1663-9.
-1515 Fernandes EM, Correlo VM, Mano JF, Reis RL. Novel cork-polymer composites reinforced with short natural coconut fibres: effect of fibre loading and coupling agent addition. Compos Sci Technol. 2013;78:56-62.. Several technical aspects promote the interest in these materials as a supplement or substitution of traditional reinforcements in polymer composites. These include: a) thermal stability to processing temperatures up to 200ºC, b) low cost, c) generate of low toxicity waste after incineration, d) are not abrasive to process equipment and e) have specific tensile strength (tensile strength per weight or density) for non-structural applications (partitions, coatings, ceiling, etc.)1010 Boronat T, Fombuena V, Garcia-Sanoguera D, Sanchez-Nacher L, Balart R. Development of a biocomposite based on green polyethylene biopolymer and eggshell. Mater Des. 2015;68:177-85.,1616 Bledzki AK, Gassan J. Composities reinforced with cellulose based fibers. Prog Polym Sci. 1999;24(2):221-74.

17 Lundin T, Falk RH, Felton C. Accelerated weathering of natural fiber-thermoplastic composites: effects of ultraviolet exposure on bending strength and stiffness. In: The 6th International Conference Woodfiber-Plastic Composites; 2001 May 15-16; Wisconsin. Proceedings. Madison: USDA; 2001. p. 87-93.

18 Cerqueira EF, Baptista CARP, Mulinari DR. Mechanical behaviour of polypropylene reinforced sugarcane bagasse fibers composites. Procedia Eng. 2011;10:2046-51.

19 Morandim-Giannetti AA, Agnelli JAM, Lanças BZ, Magnabosco R, Casarin SA, Bettini SHP. Lignin as additive in polypropylene/coir composites: thermal, mechanical and morphological properties. Carbohydr Polym. 2012;87(4):2563-8.
-2020 Motaung TE, Anandjiwala RD. Effect of alkali and acid treatment on thermal degradation kinetics of sugar cane bagasse. Ind Crops Prod. 2015;74:472-7..

Nowadays, there has been a rapid growth in the building sector due to urbanization and a consequence of this expansion is an increase in energy consumption and the emission of greenhouse gases, which increases the need for more energy efficient buildings. Conditions of energy efficiency and environmental preservation are dependent on projects and the selection of materials used and the use of composite materials with vegetable loads with characteristics of thermal insulation have been studied extensively in recent years2121 Gupta P, Maji PK. Characterization of wood, cork and their composites for building insulation. Mater Sci Mater Eng. 2020;2:44-59..

Cork is an alternative material for use in polymer composites as it has a similar appearance to wood and in construction industry can be applied in composites with thermal, acoustic and vibration insulation functions (walls, ceilings and floors), false ceilings, cladding, baseboards, mortars, insulating joints and expansion or compression joints, among others2222 Fernandes EM, Correlo VM, Chagas JAM, Mano JF, Reis RL. Cork based composites using polyolefinas as matrix: morphology and mechanical performance. Compos Sci Technol. 2010;70(16):2310-8.,2323 Gil L. Cortiça. In: Gonçalves MC, Margarido F, editors. Ciência e engenharia de materiais de construção. Lisboa: ISTPress; 2012. p. 663-715.. The raw material, besides being a renewable and biodegradable source, is relevant for incorporation in composites2424 Fernandes EM, Correlo VM, Mano JF, Reis RL. Polypropylene-based cork-polymer composites: processing parameters and properties. Compos, Part B Eng. 2014;66:210-23. due to its low density, low permeability to liquids and gases, good compressibility and elasticity, low thermal conductivity coefficient, resistance to mechanical wear, corrosion and fire2424 Fernandes EM, Correlo VM, Mano JF, Reis RL. Polypropylene-based cork-polymer composites: processing parameters and properties. Compos, Part B Eng. 2014;66:210-23.

25 Pereira H, Rosa ME, Fortes MA. The cellular structure of cork from Quercus suber L. IAWA J. 1987;8(3):213-8.
-2626 Silva SP, Sabino MA, Fernandes EM, Correlo VM, Boesel LF, Reis RL. Cork: properties, capabilities and applications. Int Mater Rev. 2005;50(6):345-65.. Studies show that its main constituents, suberin and lignin, are responsible for many of these characteristics and that these may present antioxidant and thermal stability functions, respectively2727 Fernandes EM, Aroso IM, Mano JF, Covas JA, Reis RL. Functionalized cork-polymer composites (CPC) by reactive extrusion using suberin and lignin from cork as coupling agents. Compos, Part B Eng. 2014;67:371-80..

Among the polymer matrices, polyethylene (PE) stands out for its good processability, high consumption and low cost in the market77 Fernandes EM, Mano JF, Reis RL. Hybrid cork-polymer composites containing sisal fibre: Morphology, effect of the fibre treatment on the mechanical properties and tensile failure prediction. Compos Struct. 2013;105:153-62.,2828 Coutinho FMB, Mello EM, Santa Maria LC. Polietileno: principais tipos, propriedades e aplicações. Polímeros. 2003;13(1):1-13.. This matrix, conventionally of petrochemical origin, can also be produced from the processing of sugarcane, presenting the same characteristics of performance and processability of the fossil origin polymer and can be called green polyethylene2929 Robledo-Ortíz JR, Martín del Campo AS, Blackaller JA, González-López ME, Pérez Fonseca AA. Valorization of sugarcane straw for the development of sustainable biopolymer-based composites. Polymers. 2021;13(19):3335..

The major challenge in the production of polymer-cork composites is to promote good interfacial adhesion between the components2222 Fernandes EM, Correlo VM, Chagas JAM, Mano JF, Reis RL. Cork based composites using polyolefinas as matrix: morphology and mechanical performance. Compos Sci Technol. 2010;70(16):2310-8.. Cork, which has a polar character, has a low compatibility with nonpolar polymer matrices, especially with matrices made of hydrocarbons such as polyethylene. Thus, the ability of the matrix to transfer stress to the filler through the interface when subjected to mechanical stress is typically reduced1515 Fernandes EM, Correlo VM, Mano JF, Reis RL. Novel cork-polymer composites reinforced with short natural coconut fibres: effect of fibre loading and coupling agent addition. Compos Sci Technol. 2013;78:56-62.,1616 Bledzki AK, Gassan J. Composities reinforced with cellulose based fibers. Prog Polym Sci. 1999;24(2):221-74..

The incorporation of coupling agents such as functionalized polymers containing maleic anhydride groups in the composition is an effective strategy to improve interfacial adhesion between cork and nonpolar polymers2222 Fernandes EM, Correlo VM, Chagas JAM, Mano JF, Reis RL. Cork based composites using polyolefinas as matrix: morphology and mechanical performance. Compos Sci Technol. 2010;70(16):2310-8.,3030 Fernandes EM, Correlo VM, Chagas JAM, Mano JF, Reis RL. Properties of new cork-polymer composites: advantages and drawbacks as compared with commercially available fibreboard materials. Compos Struct. 2011;93:3120-9.. Other possibilities for increasing the compatibility between filler and polymer are silanization, plasma treatment, hot water and hydroxide based solutions for insertion of chemical groups or removal of contaminants or components of the filler which interfere with adhesion to the matrix3131 Magalhães SPS, Lima PS, Oliveira JM. Rheological behaviour of cork-polymer composites for injection moulding. Compos, Part B Eng. 2016;90:172-8.. The wide application of these compatibilizers is due to its easy and economic production and the excellent balance of properties achieved while improving the interface between polar and non-polar species, that is, the diversity of connections that can exist simultaneously throughout the interface and in different degrees. Polyethylene functionalized with maleic anhydride (PE-g-MA) demonstrates superior performance compared to other potential polyolefin coupling agents3232 Keener TJ, Stuart RK, Brown TK. Maleated coupling agents for natural fibre composites. Compos, Part A Appl Sci Manuf. 2004;35(3):357-62., in polyethylene composites as its main chain is similar to that of the polymer matrix. Besides, the possibility of a reaction between maleic anhydride and cork hydroxyl groups, favors compatibility.

Thus, the aim of this work was to develop eco-composites of green high-density polyethylene (GHDPE) containing different amounts cork powder (CP) with and without the addition of a polar compatibilizer functionalized with maleic anhydride (PE-g-MA), and to evaluate their acoustic and thermal performance aiming at their use in civil construction.

2. Materials

The polymer matrix used was the green high-density polyethylene (GHDPE) supplied by Braskem, Brazil, grade SHA7260, density 0.955g/cm3 and flow rate 20g/10min (temperature 190°C and mass 2.16kg). The vegetal filler used was micronized powder cork (CP) (# 74μm), supplied by Corticeira Paulista Company, Brazil. The coupling agent used, a HDPE functionalized with maleic anhydride (PE-g-MA) Orevac® 18507, purchased from Arkema Innovative Chemistry, density 0.954g/cm3, flow rate 5g/10min (temperature 190°C and mass 2.16kg) and melting temperature 128°C.

2.1. Preparation of composites

The powdered cork (CP) was previously oven dried at 80°C for 24 hours, and then mixed with green high-density polyethylene (GHDPE) with and without the addition of a polar compatibilizer (PE-g-MA) through the process of tumbling in proportions indicated in Table 1.

Table 1
Sample Compositions.

The compositions were processed in a modular twin screw co-rotating extruder, NZ, SJ-20, with a diameter of 22 mm, L/D = 38 and a shape factor of 1.48. The screw used is composed of two sections of intensive mixing formed by kneading blocks. The extruder was operated at 250 rpm and a temperature profile of 160, 170, 170, 180, 180, 180 and 230°C, in its six zones and the head, respectively.

Acoustic absorption samples as per ASTM 1050 Standard with 45 mm in diameter and 18mm thick, were compression molded in a hydraulic press, model MH-08-MN, from MH Equipamentos Ltda., operating under 1.5 ton force, 180ºC for 8 minutes.

2.2. Acoustic absorption test

Acoustic absorption coefficients of the matrix and composites were determined in an impedance tube using the two microphone method based on the ASTM 1050 Standard.

For each composition, the values reported are an average of measurements made in three different samples at two different microphone configurations and cutoff frequencies per sample as suggested by ASTM 1050 Standards. See Figure 1 and Table 2.

Figure 1
Microphone position in the impedance tube.
Table 2
Microphone configurations.

2.3. Application proposal

Considering the advantages of the materials proposed for the composites manufactured here, as well as the intention of their use in civil construction, the purpose of this work was to develop modular plates to be used as a replacement for commercial PVC-based liners in ceilings of temporary sheds in construction sites. Shed prototypes were manufactured as shown in Figure 2.

Figure 2
Shed prototype for thermal comfort analysis.

Prototypes having four different ceiling compositions were assembled with to evaluate ceiling thermal comfort: PVC, GHDPE, GHDPE/5CP and GHDPE /15CP. A commercial flat PVC sheet 8mm thick was purchase and cut to dimensions of 30x20cm. The matrix (GHDPE) and composites plates (15x20cm) with 5 and 15% w/w cork were molded from pellets by means of a MH-08-MN model hydraulic thermo-press manufactured by MH Equipamentos Ltda. Table 3 shows the molding conditions of the plates.

Table 3
Molding conditions of the ceiling lining plates used in the prototypes.

The prototypes containing a sensor for measuring and transmitting internal temperature data to a Klima Logger thermo-hygrometer (TFA-Germany), were placed on a concrete base, in the city of Teresina, at Minister Petrônio Portella Campus of the Federal University of Piauí (UFPI), for 72 hours (06/28/2018 to 06/30/2018). Figure 3 shows the assembly of the prototypes.

Figure 3
Prototype assembly: (a) fitting of thermo-hygrometer sensors; and (b) placement of the ceiling.

Weather Station and thermo-hygrometer temperature measurements were performed every 60 and 15 minutes, respectively. The external and internal temperatures in the prototypes fitted with each type of plate linings was determined, thus allowing the determination of the thermal performance of the prototypes with the commercial GHDPE and PVC.

2.4. Optical microscopy

Optical microscopy was used to analyze the internal structure of the composites from the fracture surface after the tensile strength test. Images were obtained at 40x magnification on a Leica Microsystems MD500 equipment, with ICC 50E capture camera.

2.5. Scanning electron microscopy

The SEM morphological analysis was carried out on the cork particles by metallizing them with a thin layer of gold. A Shimadzu model SSX-550 microscope with an electron beam accelerating voltage of 15 kV was used for characterization at 50 and 100x magnifications.2.6. Statistical analysis

The statistical technique of Analysis of Variance (ANOVA) was used to determine if there is a significant difference between the results presented for each composition. The Tukey multiple comparison test between each pair of averages was also calculated. In this study, a significance level of 5% was adopted

3. Results and Discussion

3.1. Composite acoustic absorption coefficient

Figura 4 shows the acoustic absorption coefficient of GHDPE and its composites under frequencies varying 0 a 3150 Hz.

Figure 4
Acoustic absorption coefficient for GHDPE and its composites.

Data analysis shows the acoustic absorption coefficient to be dependent on the amount of filler in the composite. GHDPE showed a higher sound absorption profile at higher frequencies (0.379 at 2500 Hz), while all eco-composites had higher acoustic absorption coefficients than the matrix at low and medium frequencies, up to 1000 Hz, with emphasis on the compositions with the highest cork content: GHDPE /10CP (0.370) and GHDPE /15CP (0.360). These values ​​are, respectively, 25 and 22% higher than that obtained for the neat matrix at the same frequency point (800 Hz). We attribute the improvement in the sound absorption capacity of the composite samples to the high porosity of the cork, since most of the incident sound waves are absorbed and transformed into thermal energy, thus reducing the reverberation2626 Silva SP, Sabino MA, Fernandes EM, Correlo VM, Boesel LF, Reis RL. Cork: properties, capabilities and applications. Int Mater Rev. 2005;50(6):345-65..

Koizumi et al.3333 Koizumi T, Tsujiuchi N, Adachi A. The development of sound absorbing materials using natural bamboo fibers. Struct Compos. 2002;4:157-66. state that acoustic absorption increases with vegetable filler load. According to these authors, an increase in sample density and friction on the surface of the composite leads to increasing sound waves energy loss and sonorous absorption performance. The improvement in sound absorption coefficient at low frequencies can also be justified according to the studies by Mamtaz et al.3434 Mamtaz H, Fouladi MH, Al-Atabi M, Namasivayam SN. Acoustic absorption of natural fiber composites. J Eng. 2016;7:1-11. and Swift et al.3535 Swift M, Bris P, Horoshenkov KH. Acoustic absorption in re-cycled rubber granulate. Appl Acoust. 1999;57(3):203-12..

For Mamtaz et al.3434 Mamtaz H, Fouladi MH, Al-Atabi M, Namasivayam SN. Acoustic absorption of natural fiber composites. J Eng. 2016;7:1-11., factors such as grain size, bulk density and layer thickness of plant loads directly influence the acoustic absorption capacity at low frequencies. Swift et al.3535 Swift M, Bris P, Horoshenkov KH. Acoustic absorption in re-cycled rubber granulate. Appl Acoust. 1999;57(3):203-12. relate the increase in the absorption coefficient at low frequency with the grain size, stating that flow resistivity is directly proportional to the internal surface area of ​​the granular composite material and that the internal surface area is inversely proportional to grain size. They confirmed that a granular material (2mm in size) contributes to the increase in flow resistivity leading to higher sound absorption performance. Thus, considering that in this study the cork particles used had 74µm, one can conclude that the vegetable filler was responsible for the observed increase in composite acoustic absorption performance and that cork particles significantly contributed to sound dispersion within the material, resulting in a greater capacity to absorb sound waves at low frequency3131 Magalhães SPS, Lima PS, Oliveira JM. Rheological behaviour of cork-polymer composites for injection moulding. Compos, Part B Eng. 2016;90:172-8.

From 1250 Hz onwards, the sound absorption capacity of the eco-composites was lower than the matrix. This reduction in acoustic absorption performance at higher frequencies is can be assigned to the adopted thickness (18 mm) of the samples. According to the general guidelines for absorption phenomena within a porous material, a long dissipative process of viscosity and thermal conduction between air and the absorbent material within the composite improves absorption. Therefore, sound absorption increasing the sample thickness improves sound absorption [34].

Berardi and Iannace3636 Berardi U, Iannace G. Acoustic characterization of natural fibers for sound absorption applications. Build Environ. 2015;94:840-52. reported a review on the acoustic properties of some natural fillers in their raw state, among them cork. According to these authors, acoustic absorption results for samples of agglomerated cork 10 cm in diameter and 3 cm in thickness was insignificant in the low and medium frequencies, the reason being their grain size. α values of up to 0.9 at 1600 Hz were obtained.

The data obtained here also shows that, in the frequency range investigated, acoustic absorption did not improve by compatibilizer incorporation. This behavior can be justified by the fact that PE-g-MA addition can increase polymer/filler adhesion and thus decrease composite porosity and internal friction, which disfavors acoustic absorption by the modified composites. This result corroborates the study by Karaky et al.3737 Karaky H, Chadi M, Bliard C, Gacoin A, Lachi M, Wakil NE, et al. Characterization of beet-pulp fiber reinforced potato starch biopolymer composites for building applications. Constr Build Mater. 2019;203:711-21. on sustainable potato starch composites reinforced with beet pulp (1, 20, 30 and 40%), aimed at applications in insulation coatings on walls and floors in buildings. These authors realized that increased amounts of starch, used as a binder, caused a decrease in composite porosity and on their sound absorption capacity.

The Figure 5 shows the morphological structure polymer composites.

Figure 5
Optical microscopy of composites containing cork and compatibilizer: (a) GHDPE/5CP; (b) GHDPE/10CP; (c) GHDPE/15CP; (d) GHDPE/5CP/5PE-g-MA; (e) GHDPE/10CP/5PE-g-MA.

It is important to highlight that, despite having a lower sound absorption coefficient than the matrix (GHDPE) at higher frequencies, GHDPE /15CP still had the highest acoustic absorption coefficient among the composites investigated (0.280). The higher the sound absorption coefficient, the better the sound absorption properties of the material. The best sound absorption properties will be exhibited by a composite material with the most porous filler3838 Marques B, Tadeu A, António J, Almeida J, de Brito J. Mechanical, thermal and acoustic behaviour of polymer-based composite materials produced with rice husk and expanded cork by-products. Constr Build Mater. 2020;239:117851..

Figure 6 shows the morphological structure of the vegetal filler added to the polymer, highlighting the cellular profile of cork that influences the performance of composites.

Figure 6
Morphological structure of cork: magnification 50x (a) and (b) 100x.

It is important to highlight that the sound absorption coefficients determined for the composites under study present similar or better performance rates to some materials applied in civil construction, such as vermiculite (0.14 at 125Hz; 0.50 at 2000 Hz), foamed glass ( 0.11 at 125Hz; 0.52 at 2000 Hz), foamed plastics (0.03 at 125Hz; 0.85 at 2000 Hz), Glass wool ( 0.06 at 125Hz; 0.72 at 2000 Hz)3939 Zhang H. Heat-insulating materials and sound-absorbing materials. In: Zhang H, editor. Building Materials in civil engineering. Philadelphia: Woodhead Publishing; 2011. p. 304-423. (Woodhead Publishing Series in Civil and Structural Engineering)..

3.2. Eco-composites applications

The thermal performance of the prototypes was analyzed and the results obtained are illustrated in Figure 7, which shows both the temperature values at different times ​​ inside the prototypes and the external temperature measured by the weather station.

Figure 7
Temperature measured at different times in both insided the prototypes and outside by the weather station: (a) June 28th; (b) June 29th; (c) June 30th.

Data analysis points out that all the compositions presented a reproducible behavior during the time period investigated. The highest internal temperatures were obtained in the prototype with PVC plate, both at the times of higher and lower external temperatures. The internal temperatures of the prototypes having GHDPE ceiling plate were lower than those obtained with PVC. The lowest internal temperature on the prototypes were obtained for the eco-composite with higher cork content (GHDPE /15CP). That is to say, internal temperature in the prototypes decreased in the following order: PVC> GHDPE > GHDPE /5CP> GHDPE /10CP. In general, a reduction of 3.44% or 1.4 °C of the internal temperature was achieved for the composite with the highest cork content. The results obtained for the eco-composite boards can be associated with the low heat transfer capacity of cork for the following reasons: the solid fraction is low; the gas contained in the cells has a low conductivity; the cells are small, which eliminates gas convection; radiation is reduced through repeated absorption and reflection in the numerous cell walls2525 Pereira H, Rosa ME, Fortes MA. The cellular structure of cork from Quercus suber L. IAWA J. 1987;8(3):213-8.. Table 4 shows the maximum temperatures found in each shed prototype.

Table 4
Maximum external and internal temperatures obtained in different test days for each prototype.

The data obtained shows that the external temperatures measured at the A312 weather station are always lower than the temperatures measured inside of the shed prototypes and that, inside the prototypes, the GHDPE/ 15CP eco-composite displayed the lowest temperature. This indicates that the use of eco-composite plates as a ceiling decreases the internal temperature of the shed, but it does not avoid internal heating by thermal radiation.

Results indicated that the increase in internal temperature occurs rapidly in the early morning in a process that lasts approximately 6 hours, between 6:30 am and 12:30 pm, when the solar irradiation is more intense and the radiation absorbed by the ceiling tiles is transmitted to the interior of the shed prototype. Among other characteristics, cork combines lightness, porosity and low thermal conductivity4040 Reis SF, Lopes P, Roseira I, Cabral M, Mateus N, Freitas V. Recovery of added value compounds from cork industry by-products. Ind Crops Prod. 2019;140:111599.,4141 Novais RM, Senff L, Carvalheiras J, Seabra MP, Pullar RC, Labrincha JA. Sustainable and efficient cork - inorganic polymer composites: an innovative and eco-friendly approach to produce ultra-lightweight and low thermal conductivity materials. Cement Concr Compos. 2019;97:107-17., corroborating the results obtained for the composite containing cork, which showed a tendency of greater thermal inertia than the matrix and the PVC board.

Finally, we can state that the developed eco-composites can be applied as a sustainable alternative in ceilings improving thermal comfort, reducing unhealthy conditions for workers and reducing the costs with mechanical refrigeration. Among other advantages of the proposed material are: the material can be reused or recycled, it is easy to assemble and clean, it has good acoustic performance at low frequencies, it does not require painting, and it is an ecological product. Among the disadvantages found can be mentioned the dark color, which requires internal lighting more frequently and the process of acquiring cork in other states, since it is not a product found in the regional market. According by Aly et. al. (2021)4242 Aly NM, Seddeq HS, Elnagar K, Hamouda T. Acoustic and thermal performance of sustainable fiber reinforced thermoplastic composite panels for insulation in buildings. J Build Eng. 2021;40:102747., thermal insulation will play a significant role in reducing energy consumption for construction, especially with the use of ecological materials and agro-industrial waste.

4. Conclusions

The main component of this work was the cork, a material from the porous and fibrous group, with characteristics of thermal and sound absorption, and also of natural origin that favors sustainability in construction. Eco-composites of high density green polyethylene (GHDPE), polyethylene functionalized with maleic anhydride (PEgMA) and powdered cork (CP) as reinforcement material, were developed.

Sound absorption coefficient values ​​indicated that eco-composites are good sound absorbers at low and medium frequencies, mainly at higher the cork content. PEgMA incorporation increased the adhesion between the phases, reducing the sound absorption capacity of the eco-composites. Prototype sheds having eco-composite ceilings had the lowest values ​​of internal temperature when compared to PVC or GHDPE. Lowest internal temperatures were achieved in the prototype having the eco-composite ceiling with the highest cork content (GHDPE /15CP).

In general, GHDPE /15CP Eco composite results were satisfactory and better than those obtained with either PVC or GHDPE, which indicates that the use of this material as a ceiling with improved thermal and acoustic insulation to be used in civil construction is promising.

5. Acknowledgements

The authors are grateful to the Postgraduate Program in Materials Science and Engineering, the Federal University of Piauí (UFPI), the Postgraduate Program in Materials Science and Engineering, the Federal University of Campina Grande (UFCG) and the National Council for Scientific and Technological Development (CNPQ).

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Publication Dates

  • Publication in this collection
    06 Feb 2023
  • Date of issue
    2023

History

  • Received
    08 May 2022
  • Reviewed
    15 Dec 2022
  • Accepted
    20 Dec 2022
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