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Improving Nutrition Utilization and Meat Quality of Broiler Chickens Through Solid-State Fermentation of Agricultural By-Products by Aureobasidium Pullulans

ABSTRACT

A 35 d trial was conducted to evaluate the effects of dietary supplementation of co-fermented agricultural by-products, soybean hulls and Pleurotus eryngii stalk residue (PESR), with Aureobasidium pullulans on nutrients digestibility and meat quality in broilers fed on conventional corn-soybean meal basal diet. A total of 400 1-d-old Ross broilers were allotted to 4 dietary treatments with 4 replicate pens (25 birds per pen). Birds were fed the corn-soybean meal diets supplemented with 0% (CON), 0.5% fermented soybean hulls (0.5% FSBH), 0.5% fermented soybean hulls partially replaced with PESR (0.5% FSHP) and 1.0% FSHP. The broilers fed on the diet that contained fermented products had higher total tract apparent digestibility for hemicellulose than those on CON (p<0.05). Meanwhile, the birds fed on 0.5% FSHP also showed the lightest duodenum and jejunum weight among all groups. Compared with the CON, the inclusion of 1.0% FSHP in the diet significantly decreased ammonia N concentration in cecum followed by 0.5% FSHP and subsequent 0.5% FSBH group. Dietary supplementation of fermented products significantly improved WHC and increased protein content in meat as compared with the CON. Moreover, the fat content in meat decreased in the broilers that received 0.5% FSBH and 1.0% FSHP. In conclusion, dietary supplementation of co-fermented agricultural by-products, PESR and soybean meal, could improve the digestibility of hemicellulose and decrease the cecal ammonia N concentration; moreover, the increased WHC and protein level as well as decreased fat content in meat suggested the promising utilization of these low-cost materials as broiler feed additives.

Keywords:
Mushroom stalk residue; soybean hull; Aureobasidium pullulans; digestibility; meat water holding capacity

INTRODUCTION

The advantageous nutrient characteristics of soybean meal makes it an ideal ingredient in poultry feed. These include its high crude protein and energy content; due to the fat and low fiber content, as well as the high digestibility of well-balanced amino acid profile provides (Nahashon & Kilonzo-Nthenge, 2013). However, the increasingly high cost of such conventional feedstuff urges the need for more economic and even locally available alternatives in the development and expansion of poultry enterprises. With alternative diets, poultry productivity is often poor due to nutrient deficiencies, accompanied by the presence of anti-nutritive factors like non-starch polysaccharides (NSPs), which monogastric animals have difficulty digesting (Barros et al., 2015Barros VRSM, Lana GRQ, Lana SRV, Lana AMQ, Cunha FSA, Neto JVE. b-mannanase and mannan oligosaccharides in broiler chicken feed. Ciência Rural 2015;45:111-117.). Soybean hulls, another processing by-product that represents about 8-10% of its whole composition, are a common replacement for ruminant forage in view of their high fiber concentration. Soybean hulls are made up of 60.3% of neutral detergent fiber (NDF), 44.6% of acid detergent fiber (ADF) and 2.5% lignin (NRC, 2001). The prevalent NSPs located in the hulls are galactomannan, cellulose and xylan (Knudsen, 2014). Negative effects of those NSPs on the poultry industry have been demonstrated, including retarded growth performance and a resulting poor meat quality (Zhang et al., 2014). These may be attributed to the physical barrier NSPs provide, increasing gut viscosity and compromising nutrient digestion and absorption (Barros et al., 2015; Zang et al., 2014).

Exogenous enzymes have been researched and applied extensively to eliminate these adverse effects in poultry by reducing gut viscosity, subsequently increasing nutrient digestibility and improving endogenous enzyme activity (Zhang et al., 2014). However, since the exact effect of the enzyme interaction remain obscure and it is difficult to determine the amount of NSPs present in food, the results may hence be contentious (Albino et al., 2006Albino LFT, Feres FA, Dionizio MA, Rostagno HS, Junior JGV, Carvalho DCO, et al. Uso de prebióticos à base de mananoligossacarídeo em rações para frangos de corte. Revista Brasileira de Zootecnia 2006;35:742-749.). Additionally, supplementation with such enzymes may substantially increase the cost of feed (Liu et al., 2007). A number of agro-industrial residues have been considered as possible substrates for use in the cultivation of microorganisms that produce enzymes during solid-state fermentation (Lai et al., 2015). The yeast-like fungus Aureabasidium pullulans was shown to have considerable potential for producing a variety of hydrolytic enzymes, such as xylanase and mannanase (Zalar et al., 2008), both of which enhance the acceptability of NSP-containing materials and their nutritional value in poultry feed.

Currently, consumers are paying greater attention to some properties of food they consume, such as safety, health benefits and nutritional properties. As a result, low fat, high protein levels and greater freshness of broiler chickens are popular demands in current international markets (Lee et al., 2012). Edible mushroom have exploited for centuries to maintain health, increase longevity and for lots of medical virtue attributed to their biologically active compounds (Valverde et al., 2015). Pleurotus eryngii (P. eryngii) have rapidly become a highly valued source of dietary fiber and other nutrients in Europe, Asia and North America (Lee et al., 2015). On top of that, P. eryngii has also been identified as a health food since its low in lipid/fat and calories (Lee et al., 2015). In Taiwan, where it is commercially available, P. eryngii cultivation produces approximately 30 million packs annually (Wang, 2009). While the fruiting bodies of mushrooms mature, the stalks would be removed, thereby contributing to bulk of residual by-product. Previous reports showed that dried P. eryngii stalk residue (PESR) possessed active compounds that could potentially improve the meat quality of broiler chickens (Lee et al., 2012). Moreover, our previous study showed that the bioactive metabolite properties of PESR and soybean hulls co-fermented with Aureobasidium pullulans could improve body weight gain and promote optimal intestinal morphology in broiler chickens (Lai et al., 2015). However, the effects of the fermented materials on nutrient digestibility, ammonia nitrogen concentration and meat quality in chickens were not evaluated. That said, promising results may pave the way for this valuable, yet low cost material to become a sustainable feed additive.

The objective of this study, therefore, was to determine whether solid-state fermentation (SSF) of soybean hulls and PESR with A. pullulans could alleviate the negative effect of NSPs on nutrient digestibility, thereby improving the meat quality of broiler chickens.

MATERIALS AND METHODS

Experimental birds and housing

A total of four hundred 1-d-old broiler chickens (Ross 308) were randomly assigned to 4 pens each containing 25 chicks. The experiment was also randomized to four dietary treatments. During the experimental period, the chicks were firstly raised at 34 ± 1°C until the birds reached 7 d of age, and it was gradually decreased to 26 ± 1°C until the birds reached 21 d of age; subsequently, the birds were maintained under natural conditions with an average temperature of 26.5°C.

Feeding schedule and dietary composition

The 35-d trial consisted of two phases, starter (1 to 21 d) and finisher (22 to 35 d) shown in Table 1. Chickens had free access to the diets (in the mash form) in the feeder, and water in the drinker was provided ad libitum as well. The experimental diets containing four different treatments were: un-supplemented control diet based on corn-soybean; and the other three were provided experimental diets based on the basal diet but containing an additional 0.5% FSBH (500 units Mannanase/kg diets), 0.5% FSHP (500 units Mannanase/kg diets) and 1.0% FSHP (1000 units Mannanase/kg diets). The proximate composition was analyzed according to the AOAC (2000AOAC. Official methods of analysis. 17th ed. Washington: Association of Official Analytical Chemist; 2000.) and showed no major deviations from the calculated values. All the diets were formulated to meet or exceed the requirements suggested by the NRC (1994).

Table 1
Ingredients and chemical composition of the experimental diets of broilers

Digestibility determination

The birds underwent 3 days acclimatization period to the cages, during which time they were fed on a basal diet. The birds were 35-d-old at the commencement of the experiment for digestibility. After the acclimatization period, the birds were given their respective diets ad libitum for 3 d. Birds were fasted 24 h prior to the exam. Chromic oxide (0.2%) was added to all diets as a digestibility marker. Daily feed intake was recorded throughout the examination period. Whole excreta samples were collected, weighed and dried at 50°C for 48 h. The feed and dried excreta samples were ground to pass through a 40 mesh screen and mixed thoroughly before analysis. Digestibility coefficients for dry matter and crude protein were determined as above description, and then for the hemicellulose digestibility was calculated by NDF subtract ADF.

Blood characteristics

At the end of the experiment, four broilers were randomly selected from each treatment (one birds per pen) for sampling. The blood samples were collected by jugular vein puncture from each bird, and then stored at -20°C until analysis. Samples for serum analysis were centrifuged at 3000 g for 15 min to separate the serum. The concentration of total cholesterol, triglyceride, and low-density lipoprotein (LDL) cholesterol in the serum samples were analyzed with an automatic biochemical analyzer (Hitochi, 7150 auto-analyzer, Hitachi, Tokyo, Japan).

Relative organs weight

Subsequently, the same birds were weighed individually and bled via the brachial vein. The duodenum, jejunum, ileum, cecum, liver, spleen and bursa were removed and weighed. The relative organ weight was expressed as a percentage of body weight. Meanwhile, muscles from the breast and thigh fillets were packed in sealable plastic bags individually and stored at 4°C for meat quality analysis.

Ammonia concentration in excreta and cecum

The ammonia concentrations of the cecal digesta and excreta were assayed using the phenol-hypochlorite-nitroprusside method. Briefly, cecal digesta or excreta (1 g) were mixed with 4 ml 25% meta-phosphoric acid and then centrifuged at 3000 g for 10 min. The 25 µL supernatant was mixed with 50 ml phenol-nitroprusside reagent (containing 5 g/L phenol and 0.25 g/L sodium nitroprusside) and 5 ml alkaline hypochlorite solution (containing 25 g of NaOH and 16.8 mL of sodium hypochlorite solution) at 37°C for 15 min, and then the absorbance of the resulting solution was measured at 630 nm for determining the ammonia concentration.

Measurements of meat quality

Meanwhile, the breast and leg were excised and placed in plastic bags; then freely suspended using a steel wire hook and stored at 4°C. Care was taken to minimize the contact between the muscle and the inside surface of the bag. Twenty-four h later, the water holding capacity (WHC) of samples (breast and thigh) were estimated by determining the amount of expressible juice using a modified filter paper press method. A raw meat sample of breast and thigh weighing approximately 1.0 g was placed between 18 pieces of 11-cm-diameter filter paper, which was then pressed at 35 kg for 6 min. The amount of expressed juice was defined as the weight loss after pressing and presented as a percentage of the initial sample weight.

Statistical analysis

The data was analyzed by performing ANOVAs for completely randomized designs using the GLM procedure. Duncan’s multiple range test using the Statistical Analysis System software package (SAS, 2004). The differences were considered to be significant at p<0.05.

RESULTS

Total tract apparent digestibility

Table 2 represents the effects of supplementation of FSBH and FSHP in broiler diet on total tract apparent digestibility after 35 d. There were no significant differences in total digestibility for dry matter and protein between fermented products supplementation and control group. The birds that received 1.0% FSHP had the lowest digestibility of NDF than others, and the ADF digestibility in broilers fed on fermented products were all lower than the corresponding control group. However, it is noteworthy that digestibility of hemicellulose increased with inclusion of fermented products into broiler diet compared with control (p<0.05).

Table 2
Effect of fermented soybean hull (FSBH) and soybean hulls/Pleurotus eryngii (75:25, FSHP) supplemented in diet on the nutrient digestibility (%) of 35 d-old broilers

Relative weight of small intestine, ceca and immune organs

Table 3 presents the effects of supplementation of FSBH and FSHP in diet on relative weight of small intestine and ceca after 35 d. The addition of 0.5% FSHP into the diets significantly reduced (p<0.05) the relative weight of duodenum, jejunum and ileum by day 35 as compared to other treatments; lower cecal weight was observed in both 0.5% FSBH and 0.5% FSHP addition (p<0.05). Additionally, no effects were detected on immune organs such as liver, spleen and bursa due to FSBH and FSHP supplementation (p>0.05).

Table 3
Effect of fermented soybean hull (FSBH) and soybean hulls/Pleurotus eryngii (75:25, FSHP) supplemented in diet on the relative organs weight (%) of 35 d-old broilers

Ammonia concentration in excreta and cecum

Table 4 shows the effects of supplementation of FSBH and FSHP in the diet on the ammonia N concentration of excreta and cecum after 35 d. In comparison with the birds fed on the conventional corn-soybean meal diet, no significant differences were demonstrated in the excreta ammonia concentrations in either fermented products-treated groups. Nevertheless, dietary supplementation of 1.0% FSHP significantly decreased ammonia concentration in the cecum as compared with the corresponding control group, followed by 0.5% FSHP and the subsequent 0.5% FSBH.

Table 4
Effect of fermented soybean hull (FSBH) and soybean hulls/Pleurotus eryngii (75:25, FSHP) supplemented in diet on the ammonia N concentration (mmole/g) of excreta and cecum in 35 d-old broilers

Blood characteristics

Table 5 shows the effects of supplementation of FSBH and FSHP in the diet on the blood characteristics after 35 d. There were no significant differences in total cholesterol, triglyceride or LDL cholesterol concentrations among all experimental groups.

Table 5
Effect of fermented soybean hull (FSBH) and soybean hulls/Pleurotus eryngii (75:25, FSHP) supplemented in diet on the on the blood characteristics (mg/dL) of 35 d-old broilers

Water holding capacity (WHC), and protein and fat content in meat

Table 6 shows the effects of supplementation of FSBH and FSHP in the diet on the WHC and protein and fat content in breast and thigh muscles after 35 d. The insignificant result was only observed in the crude fat of the thigh muscles among the treatments. In comparison with birds fed on the control diet, the protein content of breast was significantly increased (p<0.05) in 0.5% FSHP followed by 0.5% FSBH group. Moreover, all of the dietary fermented products-supplemented groups had the highest content of protein in thigh muscle as compared with the control group. The results also suggested that broiler administration of 0.5% FSHP could slightly reduce crude fat in breast; whilst obtained the lowest level in the birds that received 0.5% FSBH or 1.0% FSHP (p<0.05).

Table 6
Effect of fermented soybean hull (FSBH) and soybean hulls/Pleurotus eryngii (75:25, FSHP) supplemented in diet on proximate composition (%) and water holding capacity (WHC, %) of breast and leg meat of 35 d-old broilers

DISCUSSION

The effects on enzyme secretion and nutrient digestibility when fibrous components are included in the poultry diet are up for debate (Mateos et al., 2012). Xylan and mannan are the main NSPs that increase gastrointestinal viscosity, resulting in a reduced diffusion rate of digestive enzymes and substrates. This prevents enzymatic interaction on the intestinal mucosa surface, thereby reducing digestion, absorption of nutrients and even broiler productivity (Liu et al. 2007; Lai et al. 2015). As a result, greater attention is paid to enzyme use in livestock nutrition. In the current study, the dietary inclusion of fermented products significantly improved hemicellulose digestibility (Table 2), while a relatively lighter gut weight was observed in groups that received 0.5% FSBH and 0.5% FSHP when compared to those fed only the basal diet (Table 3). Our findings suggest that exogenous hemicellulases produced by the SSF of soybean hull and PESR with A. pullulans partially eliminated the anti-nutritional factors present in substrates. This resulted in enhanced digestibility and diminished the deleterious effects on the gut, as well as enhancing the accessibility of nutrients by breaking down the cell wall (Beker et al., 2004Beker A, Vanhooser SL, Swartzlander JH, Teeter RG. Atmospheric ammonia concentrationeffects on broiler growthand performance. The Journal of Applied Poultry Research 2004;13:5-9.; Chiang et al., 2003; Lee et al., 2015). Several studies have demonstrated the beneficial effects of xylanase and mannanase supplements on nutrient digestion in poultry. Esmaeilipour et al. (2012Esmaeilipour O, Moravej H, Shivazad M, Rezaian M, Aminzadeh S, Van Krimpen MM. Effects of diet acidification and xylanase supplementation on performance, nutrient digestibility, duodenal histology and gut microflora of broilers fed wheat based diet. British Poultry Science 2012;53:235-244.) demonstrated that xylanase supplementation in wheat-based diets of broiler chickens significantly improved the apparent total tract nutrient digestibility of dry matter and protein. Similarly, Azarfar (2013Azarfar A. Effect of hemicell enzyme on the performance, growth parameter, some blood factors and ileal digestibility of broiler chickens fed corn/soybean-based diets. Journal of Cell and Animal Biology 2013;7:85-91.) reported that supplementation with b-mannanase improved illeal nutrient digestibility of crude protein in broilers fed a corn-soybean diet. In our study, the lack of significant differences in the protein and dry matter results between those birds that received SSF products and those in the control group suggests that SSF with A. pullulans may indeed subdue the potentially compromising effects that agricultural by-products have on digestion. Hemicellulose digestion is enhanced, possibly due to the fact that the hydrolytic enzymes produced disrupt the integrity of endosperm cell wall, further breaking down the highly viscous NSP and thus releasing trapped nutrients (Chiang et al., 2005). The beneficial impact of co-fermented products on NSPs is evidenced by the improvements in body weight gain and ileum morphology in birds fed 0.5% FSHP compared to those in the control group (Lai et al., 2015).

High ammonia nitrogen concentration may negatively disturb the growth and differentiation of intestinal epithelial cells accompanied by compromised nutrition digestibility, further increasing the risk of diarrhea (Younes et al., 1996; Beker et al., 2004Beker A, Vanhooser SL, Swartzlander JH, Teeter RG. Atmospheric ammonia concentrationeffects on broiler growthand performance. The Journal of Applied Poultry Research 2004;13:5-9.). Moreover, there are considerable experimental studies that suggest atmospheric NH3 would affect the performance and projected disease susceptibility of poultry (Beker et al., 2004). Nitrogen metabolism in the colon is modulated by the metabolic activity of resident microflora which may be affected by the availability of substrate, particularly dietary carbohydrates (Younes et al., 1996). Undigested carbohydrates in ceca, the principal fermentation chamber in poultry gut, would be transformed into various products, including ammonia (Guo et al., 2003). Dietary NSPs may cause small intestine fermentation to reach excessive levels that may be detrimental to nutrient digestion and absorption (Liu et al., 2007; Zhang et al., 2014). Guo et al. (2003) reported that significantly higher ammonia levels were found in those materials which had higher protein content yet less carbohydrate available for cecal fermentation. In the current study, there was no difference in the total tract digestibility of protein among all groups. Moreover, chickens fed 1% FSHP had the lowest cecal ammonia nitrogen levels, followed by the 0.5% FSHP and 0.5% FSBH groups. These results demonstrate that the NSPs in SBH and PESR were hydrolyzed by the solid state fermentation into carbohydrates suitable for fermentation, ultimately resulting in the net utilization of NH3 for bacterial growth (Guo et al., 2003; Lai et al., 2015). The abundant amount of crude polysaccharides in PESR may be one of the factors impacting the level of fermentable carbohydrates; this highlights PESR’s potential as an additive to the broiler diet (Lee et al., 2012). It is conceivable that feeding excess fiber to poultry may increase fermentation in the ceca, leading to cecal hypertrophy and impacting production (Mateos et al., 2012). However, no differences in the relative cecal weight were found between birds that received 0.5% FSBH, 1% FSHP and the control diet. In fact, birds fed 0.5% FSHP had the lowest cecal weight overall. The commensurate ammonia nitrogen concentration in the excreta from the experimental treatment groups could further support the above phenomenon. Unabsorbed protein from the small intestine, together with excess indigestible carbohydrates, may enhance fecal nitrogen excretion (Younes et al., 1996). Therefore, the increase in fibrolytic enzymes seen in the current study after SSF may decrease gut viscosity, resulting in a better utilization of nutrients and decreasing the amount of organic matter in the excreta.

The accumulation of excess abdominal fat in broiler chickens is one of the major issue in the modern poultry industry since it is not only regarded as dietary energy waste and a residue with low economic value, but it also reduces the carcass yield (Fouad et al., 2013Fouad AM, El-Senousey HK, Yang XJ, Yao JH. Dietary L-arginine supplementation reduces abdominal fat content by modulating lipid metabolism in broiler chickens. Animal 2013;7:1239-1245.). In the current study, the relative fat content of the breast meat was significantly reduced when the diet was supplemented with 0.5% FSBH or 1% FSHP. The possible relation between serum lipid metabolites and mushrooms has been extensively studied. In rats, the addition of mushrooms to a high cholesterol diet affected serum triglyceride and cholesterol levels and effectively averted cholesterol accumulation in the liver (Fukushima et al., 2000Fukushima M, Nakano Y, Morii Y, Ohashi T, FujiwaraY, Sonoyama K. Hepatic LDL receptor mRNA in rats is increased by dietary mushroom (Agraicus bisporous) fiber and sugar beet fiber. Journal of Nutrition 2000;130:2151-2156.). In a study using mannooligosaccharide obtained from yeast, this effect was attributed to the hypocholesterolaemic agent inhibiting the rate-limiting enzyme activity for cholesterol synthesis (Mohamed et al., 2014). Fouad et al. (2013) further evaluated the effects of dietary supplementation with L-arginine on lipid-related properties; their results suggested a potential influence on blood cholesterol, triglyceride concentration and abdominal fat on a molecular level. Accordingly, the slight decrease in total serum cholesterol and triglyceride concentration in birds that received either FSBH or FSHP may hereby make those parameters indicators for the fat content in meat. Previous literature reported that liver is the most important organ for fatty acid synthesis in avian species. Since almost 85% of the fat accumulated by growing birds is produced in the liver, an increase in liver weight could be related to an increased fat content (Molette et al., 2012). In the present study, there was no difference in liver weight among all the groups, suggesting that the addition of fermented products would not cause such undesirable effects on the end meat product, while still maintaining normal immune and health levels.

In light of the need for high quality meat to fulfill demands of industry and consumers, targeted feeding strategies which support positive development in major meat quality traits are valued. The ability of fresh meat to retain moisture is one of the most important quality characteristics in raw products, both from the consumer and processor’s point of view (Bowker & Zhuang, 2013Bowker BC, Zhuang H. Relationship between muscle exudate protein composition and broiler breast meat quality. Poultry Science 2013;92:1385-1392.). Loss in water-holding capacity (WHC) may cause liquid outflow that introduces loss of soluble nutrients and flavor (Lee et al., 2012; Bowker & Zhuang, 2013; Suo et al., 2015), but also causes unappealing moisture accumulation in packaging, a less tender cooked product as well as reduced functionality in the manufacturing of further processed poultry products (Bowker & Zhuang, 2013). As our results show, the higher protein percentage in both the breast meat of chickens fed 0.5% FSBH and the leg meat of all three treatment groups is accompanied by a higher WHC. Muscle proteins are capable of holding many water molecules on their surface, a relationship which has been presented in previous literature (Bowker & Zhuang, 2013). The improvement in the WHC might be related to the protection against oxidation (Mazaheri et al., 2014). Shi et al. (2010) reported that the addition of xylo-oligosaccharides (XOS) decreased drip loss in the breast and thigh muscle of broilers. Similar results were also found in a study by Suo et al. (2015), who suggested that such improvement could be attributed to an increased antioxidant capacity induced by XOS. Lee et al. (2012) reported that the phenolic compounds in PESR exert potentially antioxidant properties that slow lipid peroxidation and improve meat quality in broilers. The improved hemicellulose digestibility from SSF with A. pullulans may produce some oligosaccharides. This, combined with the phenolic content of PESR, could provide antioxidants to combat lipid peroxidation. Similar effects were reported by Mazaheri et al. (2014), the use of mushroom waste (Agaricus bisporus) resulted in a significant increase in WHC.

CONCLUSION

Solid state fermentation (SSF) of soybean hulls and PESR with A. pullulans effectively lowers their undesirable NSP content by increasing hemicellulose digestibility, allowing broilers on a supplemented diet to maintain a duodenal and jejunal weight comparable to the control group’s un-supplemented corn-soybean meal diet. A decrease in the ammonia nitrogen concentration in the cecum confirms this improved nutrient utilization, attributed to an enzyme augmentation after SSF. Finally, the higher protein level and improved WHC in meat accompanied by a lower fat content suggests that supplementation with co-fermented by-product materials may result in optimal results for both the consumer and the processor.

ACKNOWLEDGEMENT

The authors thank the Ministry of Science and Technology (MOST 106-2313-B-005-048) for finan-cially supporting this study.

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Publication Dates

  • Publication in this collection
    Oct-Dec 2017

History

  • Received
    21 Feb 2017
  • Accepted
    28 July 2017
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