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An Assessment of Chemical and Microbiological Properties of Different Types of Poultry Waste Compost Prepared by Bin and Windrow Composting System

ABSTRACT

The present study aimed to evaluate the physical, chemical, and microbiological characteristics of 4 different poultry waste (dead birds, hatchery waste, offal, and a mixture of all) processed under two composting systems (bin and windrow). For this purpose, 12 compost bins and 12 windrow piles having different poultry waste were placed according to 2 × 4 factorial arrangements under Completely Randomized Design. Treatments consisted of 2 composting systems (bin and windrow) and 4 compost types (dead birds, offal, hatchery waste, and a mixture of all). The bins were comprised of 3 compartments (primary, secondary, and curing) and filled with dead birds, offal, hatchery waste, and a mixture of all. A similar procedure was adopted for the windrow composting system. Samples from each experimental material were collected and analyzed for proximate, amino acid, mineral, and bacterial analysis during the initial and curing phase. Results revealed that the highest crude protein (CP) content was found in dead birds while the lowest in hatchery waste compost processed under both composting systems. The highest temperature was recorded in dead bird’s compost during the primary phase while the minimum was found in hatchery waste. Microbial count of salmonella, mycoplasma, E. coli, and total plate count was found minimum in all types of compost. Macrominerals like Na, K, and P were the highest in dead birds while the lowest in hatchery waste compost. It can be concluded that dead birds compost processed through bin composting system had ideal proximate composition having minimal pathogenic load with superior amino acid and mineral profile as compared to other waste materials.

Keywords:
Bin; Chemical; Composting; Microbiological; Poultry Waste; Windrow

INTRODUCTION

The poultry sector is one of the most organized, fastest-growing, and vibrant segments of the agriculture industry in Pakistan. During the past few decades, the poultry industry has seen overwhelming progress in commercial broiler houses and an increased number of hatcheries to fulfill day old chick demand of these houses (Ahmad, 2008Ahmad R, Naveed M, Aslam M, Zahir ZA, Arshad M, Jilani G. Economizing the use of nitrogen fertilizer in wheat production through enriched compost. Renewable Agriculture and Food Systems 2008;23:243-249.). Although this progression is essential to cater to the need of our mushrooming population it also comes up with the production of a huge amount of poultry wastes i.e., dead birds, poultry bedding, offals, and hatchery wastes. In Pakistan, the broiler population is around 1.404 billion/annum having 4-5 % average mortality (ESP, 2019) during rearing resulting in the production of 48 million kg or 48M ton/annum dead birds (PPA, 2020). The situation becomes worse in case of any viral disease outbreak like New Castle Disease (ND) or Avian Influenza (AI) and mortality (%) may climb up to 50- 75% (PPA, 2019). These dead birds are the potential threat of disease spread, so their safe disposal is a big challenge in the current scenario. To obtain 1.404 billion DOC’s 1.7 billion hatchable eggs are also set in hatcheries which may produce 18 million kg hatchery waste per year (PPA, 2019). Moreover, the huge amount of visceral organ waste is also produced when these broilers are slaughtered at a commercial scale (Ferreira, 2018Ferreira A, Kunh SS, Cremonez PA, Dieter J, Teleken JG, Sampaio SC, et al. Brazilian poultry activity waste: destinations and energetic potential. Renewable and Sustainable Energy Reviews 2018;81:3081-3089.). These mammoth poultry waste materials may pose serious health risks if not disposed-off properly.

All over the world, different methods are used for proper disposal of poultry wastes (mortality, visceral organs, and hatchery wastes) including incineration, burial, rendering, and composting, each having some advantages and disadvantages. Incineration is not environment friendly and costly as highly efficient incinerators are required for proper disposal of wastes (Blake & Donald, 2002Blake JP, Donald JO. Alternatives for the disposal of poultry carcasses. Alabama Agriculture Experimental Station Journal 2002;12:1130-1135.). The burial method promotes pathogens and other harmful components of poultry by-products that contaminate the underground water by decomposition and deteriorate soil quality (Wood et al., 2010Wood CW, Duqueza MC, Wood BH. Evaluation of nitrogen bioavailability predictors for poultry wastes. Open Agriculture Journal 2010;4:17-22.; Calleja-Cervantes et al., 2015Calleja-Cervantes M, Fernández-González J, Irigoyen I, Fernández-López M, Aparicio-Tejo P, Menéndez S. Thirteen years of continued application of composted organic wastes in a vineyard modify soil quality characteristics. Soil Biology and Biochemistry 2015;90(1):241-54.). Through composting, these massive poultry wastes can be disposed-off properly into highly enriched end products along with a reduction in environmental risks.

Composting is a natural process that takes place under aerobic and thermophilic conditions (Khan, 2019Khan MT, Mehmood S, Mahmud A, Javed K, Hussain J, Ditta YA, et al. Effect of dietary compost levels on production performance, egg quality and immune response of laying hens. Journal of Animal and Plant Sciences 2019;29(2).). Among the various methods adopted to carry out the composting process, bin and windrow composting are the most common methods and viable at the farm level (Malone, 2004Malone B. Compositing poultry losses. Proceedings of the Poultry Information Exchange.; 2004 Apr 19; Surfers Paradise. Australia. Queensland: Queensland's poultry industries; 2004. p.39-42.). Bin composting can be performed at a small scale in a small bin having 3 compartments (primary, secondary, and curing) without much hustle, but due to small, larger quantities of poultry wastes cannot be composted using bin composting method (Bukhari et al., 2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.). Windrow composting method is also common and mostly adopted for large scale poultry waste composting where a windrow/pile is formed having multiple layers of waste materials and bulking agents having a mesh/net cover to avoid predators (Tiquia & Tam, 2002Tiquia SM, Tam NFY. Characterization and composting of poultry litter in forced-aeration piles. Process Biochemistry 2002;37(8):869-880.). Windrow composting is a commercially adopted method that may require a concrete floor and a large storage yard as well as machinery to carry out the composting procedure. Anyhow, compost procedure remains the same for both the methods as repeated tunings are required to ensure the thermophilic and aerobic environment for biodegradation of organic matter. Composting can reduce coliform bacteria in offals up to 97% (Bary & Miles, 2001Bary A, Miles C. Composting of poultry offal demonstration project. Cooperative extension. Washington: Washington State University; 2001.). Das et al. (2002Das KC, Minkara MY, Melear ND, Tollner EW. Effect of poultry litter amendment on hatchery waste composting. Journal of Applied Poultry Research 2002;11:282-290.) also observed that 99.9% E. coli and 100% salmonella were neutralized when hatchery waste was processed under bin composting technique. The biological risks related to mortality can be managed during the composting process as physicochemical characteristics of the original substrate are changed (Bukhari et al., 2017).

Massive broiler production and wet poultry market are responsible for the production of a large amount of poultry waste (dead birds, offal, and hatchery waste) creating permanent biosafety and biosecurity threats to the animal as well as human life. For disposal of these wastes, different strategies are used all over the world, however, in Pakistan, so far, no work has been done on composting. Therefore, the present study has been conducted to evaluate the Physico-chemical and microbiological characteristics of 4 different poultry wastes in two composting systems.

MATERIALS AND METHODS

The present study was conducted at the Compost unit of the University of Veterinary and Animal Sciences (UVAS), Ravi Campus, Pattoki to evaluate physical, chemical, and microbiological analysis of the different types of poultry wastes processed through bin and windrow composting systems. A 2 × 4 factorial arrangement of treatments was applied under Completely Randomized Design. Treatments consisted of 2 composting systems (bin and windrow) and 4 compost types (dead birds, offal, hatchery waste, and a mixture of all). For this purpose, 12 bins were filled with dead birds, hatchery waste, offal, and mixture (visceral organs and poultry feathers) and were replicated 3 times. Before composting, the proximate and mineral profiles of different types of poultry waste were evaluated (Table 1, 2). Compost bins/windrows were filled by following the internationally accepted standard method of bin filling (Ritz & Worley, 2005Ritz CW, Worley JW. Poultry mortality composting management guide [bulletin 1266]. Athens: The University of Georgia, Cooperative Extension Service; 2005.). The dimension of each bin was 6L × 7W × 5H feet. Dead birds, bedding material, hatchery waste, and offal were collected from Hamdard poultry farm (Pvt) Ltd. and their hatchery, while, offal was obtained from the local poultry market of Okara, Pakistan. Twelve windrow piles, each having dimensions of 6L × 6W × 4H feet on the concrete floor were arranged for windrow composting. A typical compost recipe was followed by mixing 1:10 part by weight of straw as a bulking agent, 1 part by weight of poultry waste, 2 parts by weight of poultry litter, and water 0 to 1/2 part by weight in case of too dry conditions. The mixture provided 55% moisture content and 20:1 to 25:1 C: N ratio, the necessary conditions for successful composting (Figure 1, 2). In the 1st step, the primary bin/windrow was loaded by placing 12 inches layer of used litter on the floor followed by a thin layer of bulking agent, such as wheat straw. In the 2nd step, for each waste material, a single layer of waste material was added six inches aside from the periphery walls of the bin/windrow to avoid the direct exposure to air and maintain anaerobic conditions. Next, 6 inches thick layer of used litter was added to complete the first layer. After that, subsequent layers of waste materials, bulking agents, and litter was added up to the height of 5 feet. In the final step, 12 inches layer of litter was placed to complete the compost recipe (Ritz & Worley, 2005).

Table 1
Proximate analysis of different poultry waste before composting.

Table 2
Mineral count of different types of poultry waste before composting.

Figure 1
Bin composting.

Figure 2
Windrow composting.

Physical Analysis

Soon after setting up the compost bin/windrow, microbial activity started and the temperature began to rise to (161°F). Long probe RevoTemp analog thermometer and long probe digital moisture meters were used to monitor temperature and moisture from each replicate thrice a day, respectively. Whereas, pH was measured using water multi-parameter tester (EUTECH Instruments) by preparing 1: 10 w/v compost water extract (Koberstein, 2002Koberstein B. Poultry mortality composting: livestock mortality documents [Agdex 450/29-1]. Albert: Agdex; 2002.). The first heating cycle or thermophilic phase was completed when the temperature of each poultry waste bin/windrow dropped to 120-130°F. At this stage, all the waste materials were shifted from the primary bin into the secondary bin and all windrow piles were turned for aeration. Again, the temperature started to rise until it reached up to 150-155ºF. The end of the second heating cycle or mesophilic phase was marked by a decline in temperature (115-125ºF) during the 29-30th day in different poultry wastes. At this stage, the compost materials were moved and turned for aeration until completion of the final maturation phase. The maturation phase was completed when the temperature of the compost materials fell to surroundings or room temperature (90-100ºF). The finished product had a black brownish appearance with undetectable, non-pleasant odor and fly menace.

Chemical Analysis

Before the start of the composting process, and at the end of the maturation phase, compost samples (250 g) were collected from different locations and stored in re-closeable airtight sterile Lab Guard Polyethylene (LDPE/LLDPE Blend) Biohazard Specimen Bags. The material was then ground and analyzed for dry matter content, crude protein, ether extract, metabolizable energy, and ash content in the Nutrition Laboratory, UVAS, Ravi Campus, Pattoki. The dry matter contents were obtained by the oven-drying method, crude protein by Kjeldahl method, ether extract by Soxhlet apparatus using anhydrous diethyl ether, crude fiber contents were obtained by using 12.5% sulphuric acid and 12.5% sodium hydroxide solutions, total nitrogen was determined through the digestion of samples in sulfuric acid and then distillation in Kjeldahl, according to Silva & Queiroz (2004Silva DJ, Queiroz AC. de. Análise de alimentos: métodos químicos e biológicos. Viçosa: Universidade Federal de Viçosa; 2004.). Metabolizable energy was calculated following the NRC (1994) procedure of estimation. Calcium, phosphorus, and ash content were determined according to the procedures of the AOAC (2005). Amino acid profile was determined using an amino acid analyzer while macro minerals like potassium and micro minerals (Mn, Fe, I, and Zn) were measured using atomic absorption spectrophotometer (Tedesco et al., 1995Tedesco MJ, Gianello C, Bissani CA, Bohnen H, Volkweiss SJ, Análises de solo, plantas e outros materiais. Porto Alegre: Faculdade de Agronomia UFRGS; 1995.). Chemical reagents were obtained from Vision Scientific Traders, Lahore. Composting processes were carried under strict biosecurity measurements according to the procedure followed by USDA-NRCS.

Microbiological Analysis

The total viable count for E. coli was performed by following the method adopted by Cunningham et al. (2011Cunningham DL, Ritz CW, Dunkley KD, Dunkley CS, Hinton A. Using mortality compost in vegetable production:a comparison between summer and winter composting and its use in cabbage production. Agriculture Food Analysis and Bacteriology 2011;1:6-14.). Salmonella and Mycoplasma count were carried out by using the method of Cappuccino & Sherma (2007Cappuccino JG, Sherman N. Microbiology: a laboratory manual. 7th ed. Londres: Dorling Kindersley; 2007. p.105-110.), while HA/HI was performed to determine the viral load of NDV (NRC, 1994).

Statistical Analysis

The data were analyzed through factorial ANOVA using PROC GLM in SAS software (SAS Institute Inc., version 9.1.3., 2002-03). Significant treatment means were compared through Duncan’s Multiple Range (DMR) test (Duncan, 1955Duncan DB. Multiple range and multiple F tests. Biometrics 1955;11:1-42.) assuming the following mathematical model:

Y i j k = µ + α i + β j + ( α × β ) i j + ε i j k

Where,

Yij = Observation of dependent variable recorded on ith and jth treatment

µ = Population mean

αi = Effect of ith composting system (i = 1, 2)

βj = Effect of jth compost type (j = 1, 2, 3, 4)

(α × β) ij = Interaction effect between ith and jth treatment

εijk = Residual effect associated kth observation on ith and jth treatment NID ~ 0, σ2

RESULTS AND DISCUSSION

Temperature

During the composting process, the temperature is a very crucial factor because the microbial activities are greatly affected by the fluctuation of temperature (Tiquia & Tam, 2002Tiquia SM, Tam NFY. Characterization and composting of poultry litter in forced-aeration piles. Process Biochemistry 2002;37(8):869-880.). During the primary phase, the highest temperature was recorded in dead birds composting in both systems, whereas, hatchery waste showed minimum temperature. Similar trends were observed during the secondary and curing phase (Figure 3, 4). Significantly higher (p≤0.05) temperature during the primary phase in dead bird waste might be because whole dead birds carry more decomposing bacteria in their proventriculus and intestine, responsible for rapid decomposition of organs that caused an abrupt rise in temperature. Raza (2016Raza S, Ahmad J. Composting process: a review. International Journal of Biological Science 2016;4:102-104.) also reported similar findings in dead birds composting that the biological activities of aerobic microbes caused a rise in temperature to 155-160°F within a couple of days. Hassen et al. (2001Hassen A, Belguith K, Jedidi N, Cherif A, Cherif M, Boudabous A. Microbial characterization during composting of municipal solid waste. Bioresource Technology 2001;80:217-225.) found that the temperature of the compost decreases as the bacterial count decreases in the compost material. These findings advocate our results that as the composting process preceded, due to microbial activity and emission of gases, size of compost material decreased and oxygen supply shortened which lowered the bacterial degradation process thus lowering temperature toward the end of each phase because the appropriate amount of oxygen supply is necessary to carry on the aerobic composting (Ghao et al., 2010Ghao M, Liang F, Yu A, Li B, Yang L. Evaluation of stability and maturity during forced-aeration composting of chicken manure and sawdust at different C/N ratios. Chemosphere 2010;78(5):614-9.). Temperature beyond 131ºF is enough to neutralize most of the pathogenic microorganisms (Joshua et al., 1998Joshua RS, Macauley BJ, Mitchell HJ. Characterization of temperature and oxygen profile in windrow processing systems. Compost Science and Utilization 1998;6:15-28.; Kube, 2002Kube J. Carcass disposal by composting. Proceedings of the Practitioners 2002;35:30-37.). Similarly, parasites, fecal, and plant pathogens within compost are destroyed when its temperature reaches above 131ºF. The type and texture of waste material also affect the temperature and ultimately speed of the composting process (Bukhari, 2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.). Furthermore, bin composting proved to be better than the windrow compost system as the highest temperature (161°F) was recorded among dead birds in the bin composting while the highest temperature during windrow composting was 155°F. A significantly higher temperature during bin composting might be due to the closed configuration of bin compost system that ensured exothermic biological activities of aerobic bacteria through less moisture and temperature loss and better decomposing environment to microbes than in windrow compost system (Raza, 2016).

Figure 3
Temperature variations during different phases of bin composting in different poultry wastes; OF = offal; DB = dead birds; HW = hatchery waste; MX = mixture of all.

Figure 4
Moisture variations during different phases of bin composting in different poultry wastes; OF = offal; DB = dead birds; HW = hatchery waste; MX = mixture of all.

Moisture

In the present study, maximum and minimum moisture percentage was recorded in dead birds (66%) and hatchery waste (45%), respectively (Figure 5, 6). Desired moisture is around 50% during the composting process (Hachicha et al., 2006Hachicha S, Chtourou M, Medhioub K, Ammar E. Compost of poultry manure and olive mill wastes as an alternative fertilizer. Agronomy for Sustainable Development 2006;26(2):135-142.) to maintain the thermophilic conditions. High moisture (65-70%) is not recommended (Nahm, 2005Nahm KH. Factors influencing nitrogen mineralization during poultry litter composting and calculations for available nitrogen. Journal of Poultry Science 2005;61(2):238-255.) as it excludes oxygen from the tiny pores of the compost pile and lowers its aerobic activity. High Temp and optimal humidity are pivotal for the composting process (Nahm, 2005). Moreover, Looper (2002Looper M. Whole animal composting of dairy cattle. Dairy Business Communications 2002;108:1-4.) also quoted similar findings that moisture above 60% produces odor and stops temperature to rise. Hatchery waste showed the lowest moisture level that decreases the rate of degradation by lowering microbial activity (Golabi et al., 2003Golabi SM, Nourmohammadi F, Saadnia A. Electrosynthesis of organic compounds. Part II:Electrooxidative amination of 1, 4-dihydroxybenzene using some aliphatic amines. Journal of Electroanalytical Chemistry 2003;548: 41-47.).

Figure 5
Moisture variations during different phases of windrow composting in different poultry wastes; OF = offal; DB = dead birds; HW = hatchery waste; MX = mixture of all.

Figure 6
Temperature variations during different phases of windrow composting in different poultry wastes; OF = offal; DB = dead birds; HW = hatchery waste; MX = mixture of all.

pH

The pH values of different types of poultry waste compost remained non-significant (p > 0.05) in both composting systems. During the experiment, the pH range was 8.81 to 8.86 from primary to curing phase among different types of poultry waste compost. This might be due to ammonia produced during compost because ammonium hydroxide increases the pH of the compost (Bukhari, 2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.). Similarly, other studies reported that the pH range from 7.27 to 8.53 in the finished phase of compost (Kumar et al., 2007Kumar VRS, Sivakumar K, Purushothaman MR, Natarajan A, Mohamed Amanullah M. Chemcial changes during composting of dead birds with caged layer manure. Journal of Applied Science and Research 2007;3(10):1100-1104.). Likewise, Ahmed et al. (2012Ahmed Z, Hussin H, Rohaim M, Nsar S. Efficacy of composting dead poultry and farms wastes infected with avian influenza virus H5N1. Journal of Agriculture & Environmental Science 2012;12:588-96.) also observed a slightly alkaline pH of finished poultry waste compost that indicates stabilization of the end product.

Dry Matter

Dry matter contents in different poultry compost types showed significant difference (p≤0.05) among treatment groups as the highest dry matter was found in hatchery waste compost followed by mixed material and dead bird waste (Table 3). Higher dry matter in finished compost might be due to high moisture loss during maturation or curing phase. Adeley & Kitts (1983) and Muller (1982Muller ZO. Feed from animal wastes. Feeding manual. FAO Animal Production and Health. Asian-Australasian Journal of Animal Science 1982;5:595.) reported increased dry matter content in finished compost due to microbial degradation of organic matter responsible for heat generation and subsequently reducing the moisture contents; weight and volume of finished product and increasing dry matter at the end of the composting process (Gajalakshmi, 2008Gajalakshmi S, Abbasi SA. Solid waste management by composting: state of the art critical review. Environmental Science and Technology 2008;38:311-400.). Bukhari et al. (2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.) also reported that the dry matter contents increased as the composting process proceeded. A higher percentage of dry matter during bin composting than windrow composting might be due to higher microbial activity leading to higher temperatures causing more moisture loss than in windrow composting.

Table 3
Proximate composition of different poultry waste materials processed under different composting systems.

Crude protein

Significant differences (p≤0.05) in CP contents of different poultry waste composts were observed among different waste materials (Table 3). The highest CP content was recorded in dead bird’s compost, whereas, the lowest was expressed by hatchery waste compost. The duration of hatchery waste compost was maximum among all compost materials resulting in reduced crude protein value as suggested by Bukhari (2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.) that crude protein value decreases with an increase in composting duration. The intensity of microbial degradation of organic matter during the composting process may also be the reason for significantly different crude protein values among different poultry wastes (Babatope, 2012Babatope A, John J, Farouk F. Proximate composition and post-production stability of poultry waste fertilizer pellets. International Journal of Advanced Biotechnology and Research 2012;4(2):25-31.). Tiquia et al. (2000) and Sivakumar (2006Sivakumar K. Disposal and utilization of poultry carcass by aerobic composting [thesis]. Chennai (IN): Tamil Nadu Veterinary and Animal Sciences University; 2006.) also confirmed that crude protein percentage decreases with the time elapsed in the process of composting which cements our results as time elapsed by hatchery waste to complete the composting process was the highest in comparison to dead birds, offal and mix material. It is also to be considered that the dead bird’s carcass contained more muscles than other materials, that lead to more crude protein contents (Khan, 2019Khan MT, Mehmood S, Mahmud A, Javed K, Hussain J, Ditta YA, et al. Effect of dietary compost levels on production performance, egg quality and immune response of laying hens. Journal of Animal and Plant Sciences 2019;29(2).) than other waste material composts. Moreover, no significant effects of bin and windrow composting were observed on a crude protein of finished product.

Ash (%)

The ash content provides important information about the quality of poultry litter. Different types of poultry waste compost demonstrated variations in ash percentage as hatchery waste compost had the highest value of ash contents while mixed material yield the lowest amount of ash percentage during proximate analysis (Table 3). These results may be due to the time taken to compost process and organic mineralization and degradation (Chefetz et al., 1996Chefetz B, Hatcher PG, Hadar Y, Chen Y. Chemical and biological characterization of organic matter during composting of municipal solid waste. Journal of Environmental Quality 1996;25:776-785.). Babatope (2012Babatope A, John J, Farouk F. Proximate composition and post-production stability of poultry waste fertilizer pellets. International Journal of Advanced Biotechnology and Research 2012;4(2):25-31.) stated that ash contents are a measure of mineral contents of the waste material. High ash contents may be due to dirt contamination of fluff and wasted unhatched eggs used for composting. Flachowsky & Hennig (1990Flachowsky G, Hennig A. Composition and digestibility of untreated and chemically treated animal excreta for ruminants-a review. Biological Wastes 1990;31:17-36.) reported that the ash contents increased with the time of composting. Hatchery waste compost took a little longer than mixed material that increased the ash contents. Bukhari et al., (2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.) also reported that the increase in the ash contents as the process of composting proceeds. Similar results were also documented by Ch’ng et al. (2013Ch'ng HY, Ahmed OH, Kassim S, Ab Majid NM. Co-composting of pineapple leaves and chicken manure slurry. International Journal of Recycling of Organic Waste in Agriculture 2013;2(1):23.) that composting reduced the organic matter that ultimately enhanced the ash content in the final product.

Ether extract

Significant differences (p≤0.05) were observed in ether extract among different poultry waste composts during the composting process (Table 3). Mix material compost showed the highest value of ether extract while hatchery waste compost exhibited the lowest value of ether extract. It has been observed that the quantity of ether extract and the time of composting process are inversely proportional to each other as Sivakumar (2006Sivakumar K. Disposal and utilization of poultry carcass by aerobic composting [thesis]. Chennai (IN): Tamil Nadu Veterinary and Animal Sciences University; 2006.) also documented that ether extract decreases over time. Findings from this experiment indicated that hatchery waste compost took more time than any other waste material, thus, lowering the quantity of ether extract contents. These results are in agreement with the findings of Tiquia & Tam (2000), who also reported a decrease in ether extract contents as the compost process proceeds.

Bacterial Count

Salmonella and Mycoplasma and Coliform count

Non-significant differences (p>0.05) were observed regarding means of Salmonella and Mycoplasma count among different poultry waste composts during the process of composting (Table 4). The current experiment was completed by subjecting the poultry wastes to two heating cycles (thermophilic and mesophilic stage), which might have reduced bacterial count to an undetectable level. It is quite possible heating cycles during the composting process might have effectively destroyed pathogenic organisms as it is reported that the long composting time can effectively eradicate Salmonella and Mycoplasma (Bicùdo & Goyal, 2003Bicùdo JR, Goyal SM. Pathogens and manure management systems: a review. Environmental Technology 2003;24:115-130.; Vinodkumar, 2014Vinodkumar G, Saravanakumar VR, Ramakrishnan S, Elango A., Edwin SC. Windrow composting as an option for disposal and utilization of dead birds. Veterinary World 2014;7(6):377-379.). Likewise, findings of Bary & Miles (2001Bary A, Miles C. Composting of poultry offal demonstration project. Cooperative extension. Washington: Washington State University; 2001.) also strengthen our results that no pathogenic bacteria were found in the waste material after the completion of the composting process.

Table 4
Microbial Count of dead bird’s compost processed under different composting systems.

Means of Coliform count showed significant differences among different poultry waste composts but the non-significant difference was observed among different composting systems. Hatchery waste compost had significantly the minimum Coliform count while offal’s compost had the maximum Coliform count among all the poultry waste composts. Long duration and temperature above 140°F during composting are reported to kill pathogens and help to control disease outbreaks (Bonhotal et al., 2008Bonhotal J, Schwarz M, Brown N. Natural rendering: composting poultry mortality. The emergency response to disease control [fact sheet]. Ihaca: Cornell Cooperative Extension; 2008.). Minimal Coliform count in hatchery waste compost might be due to the long composting time or exposure to two heating cycles (Khan, 2018Khan MT. Preparation and nutritional evaluation of poultry farm litter and dead birds compost for use in poultry feed [dissertation]. Lahore (PAK): University of Veterinary and Animal Sciences; 2018.). Coliforms can grow in adverse environments characterized by low pH and low temperatures. Likewise, Bicùdo & Goyal (2003Bicùdo JR, Goyal SM. Pathogens and manure management systems: a review. Environmental Technology 2003;24:115-130.) reported that a long composting time can effectively eradicate Coliform bacteria. Imbeah (1998Imbeah M. Composting piggery waste: a review. Bioresource Technology 1998;63:197-203.), similarly, stated that composting reduces the pathogenic organisms due to the high heat produced during the process of compositing. It is also noted that all microbial flora is inactivated within 24h as the temperature reaches around 50°C during an aerobic thermophilic phase (Bicùdo & Goyal, 2003). Significantly higher microbial load in offal might also be due to the high moisture contents and short time of completion in the composting process as Kim et al. (2012Kim J, Diao M, Shepherd W, Singh R, Heringa D. Validating thermal inactivation of Salmonella spp. in fresh and aged chicken litter. Applied Environmental Microbiology 2012;78:1302-1307.) quoted similar results that temperature and moisture contents of material directly affect the microbial count in the end product. According to Gradel et al. (2003Gradel KO, Jorgensen JC, Andersen JS, Corry JEL. Laboratory heating studies with Salmonella spp. and Escherichia coli in organic matter, with a view to decontamination of poultry houses. Journal of Applied Microbiology 2003;94:919-928.) and Bukhari (2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.), microbial load decreases with the increase in the duration of the composting process. These findings strongly favor our results that hatchery waste took the longest completion time as compared to other waste material composts having a minimum microbial load. These results are confirmed by Martin (1998Martin S, McCann M, Waltman W. Microbiological survey of Georgia poultry litter. Journal of Applied Poultry Research 1998;7(1):90-98.) who reported that the E. coli and Salmonella were not detected in the composting experiment.

New Castle Disease

Newcastle disease (ND) is a highly contagious viral disease caused by a paramyxovirus. Every animal has a defense system called cellular immunity which can be used as a parameter of the immune response. Heam Agglutination and Heam Inhibition (HA/HI) is performed to evaluate titers that can be used as a marker for the immune system. ND titers showed non-significant differences (p>0.05) among different treatment groups (Table 4). These negative results indicated that all viruses have been neutralized during the composting process regardless of the composting system and materials. It might also be possible that materials used in the composting process may not have ND infection or exposure to field virus that leads to a minimum load of NDV during HA/HI. High temperatures up to 165F may also have killed ND viruses leading to negative results.

Mineral Count

Nitrogen

The nitrogen contents showed significant differences (p≤0.05) among different types of poultry waste composts whereas no significant difference was observed among different composting systems during the experiment (Table 5). The maximum value of nitrogen contents was recorded in the dead bird’s compost while the lowest nitrogen contents were observed in hatchery waste compost. This may be due to the volatilization of ammonia during the process of composting. These results are in line with the finding of Sivakumar et al. (2007Sivakumar K, Ramesh Saravana Kumar V, Kumaresan G, Mohamed Amanullah M. Effect of different seasons and carbonaceous materials in Nitrogen conservation while composting dead birds. Research Journal of Agriculture Biological Science 2007;3(4):228-233.) who reported that nitrogen is reduced during the process of composting and confirmed by Lin et al. (2013Lin Y, Munroe P, Joseph S, Ziolkowski A, Van Zwieten L, Kimber S, et al. Chemical and structural analysis of enhanced biochars:thermally treated mixtures of biochar, chicken litter, clay and minerals. Chemosphere 2013;91(1):35-40.) who found that decrease in nitrogen contents during the process of composting is mainly due to ammonia loss that may lower the contents up to 71% if compost process is slow. Similarly, Bukhari et al. (2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.) reported that the nitrogen contents decreased as the composting process matured. Moreover, the findings of Valente et al. (2014Valente BS, Xavier EG, Brum Junior BD, Anciuti MA, Schiedeck G. Treatment of inedible poultry carcasses through composting. Pelotas: Embrapa Clima Temperado; 2014.) also strengthen our results that alkaline pH and temperature fluctuations favored N volatilization. These results agree with Kelleher et al. (2002Kelleher BP, Leahy JJ, Henihan AM, O'Dwyer TF, Sutton D, Leahy MJ. Advances in poultry litter disposal technology - a review. Bioresource Technology 2002;83:27-36.) who reported that the low C: N ratio of hatchery residues contributes to losses of hydrogen sulfide and ammonia.

Table 5
Mineral count of different types of poultry waste after composting.

Potassium

During the composting process, significant differences (p≤0.05) were observed regarding potassium contents among different types of poultry waste composts in different phases while bin composting system showed significantly (p≤0.05) better effects on potassium contents (Table 5). In the curing phase of compost, the maximum value of potassium contents was recorded in the dead bird’s compost while the lowest potassium contents were observed in hatchery waste. The increase of potassium contents in dead birds during the curing phase may be due to the degradation of organic matter and mineralization, as it is reported that the increase of potassium content is due to the loss of organic matter during the process of composting (Chefetz et al., 1996Chefetz B, Hatcher PG, Hadar Y, Chen Y. Chemical and biological characterization of organic matter during composting of municipal solid waste. Journal of Environmental Quality 1996;25:776-785.). Bukhari et al. (2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.) concluded that the potassium contents increase as the composting process reaches its curing phase. Similar results were reported by Sakthivadivu et al. (2015Sakthivadivu R, Sivakumar K, Kumar VRS, Natarajan A. Chemical changes during composting of poultry waste with coirpith waste and sugarcane. Tropical International Journal of Science and Environmental Technology 2015;4(1):40-49.) of the increasing trend of potassium contents in the curing phase. Likewise, Kumar et al. (2007Kumar VRS, Sivakumar K, Purushothaman MR, Natarajan A, Mohamed Amanullah M. Chemcial changes during composting of dead birds with caged layer manure. Journal of Applied Science and Research 2007;3(10):1100-1104.) observed similar results in dead bird compost that advocate our findings. This increase might be attributed to higher initial total organic matter and agrees with Veras et al. (2004Veras LR, Povinelli J. A vermicompostagem do lodo de lagoas de tratamento de efluentes industriais consorciada com composto de lixo urbano. Engenharia Sanitaria e Ambiental 2004;9(3):218-224.) who stated that those waste materials having higher contents of the organic matter showed a higher concentration of potassium because the minerals are electrostatically adsorbed to organic matter. Similarly, higher nitrogen contents in bin composting might be due to less leakage of nitrogen through ammonia emission because of less exposed surface area as compared to windrow piles.

Phosphorus

The phosphorus contents revealed a significant difference (p≤0.05) among different poultry waste composts and systems (Table 5). The highest value of phosphorus contents was recorded in the dead bird’s compost while the lowest value was observed in hatchery waste while waste materials processed through bin composting showed better phosphorus contents as compared to windrow composting system. The decomposing process in dead birds is rapid as compared to hatchery waste which promotes mineralization and breakdown of organic matter to simpler molecules (Khan, 2018Khan MT. Preparation and nutritional evaluation of poultry farm litter and dead birds compost for use in poultry feed [dissertation]. Lahore (PAK): University of Veterinary and Animal Sciences; 2018.). Similarly, higher phosphorus content in dead bird’s compost has been reported previously by Bukhari et al. (2017Bukhari MKN, Mehmood S, Mahmud A, Khalique A, Javed K, Nadeem M, et al. Physicochemical and Microbiological characteristic of dead bird and litter compost during winter season. Journal of Animal and Plant Sciences 2017;27:1440-1447.) and Kumar et al. (2007Kumar VRS, Sivakumar K, Purushothaman MR, Natarajan A, Mohamed Amanullah M. Chemcial changes during composting of dead birds with caged layer manure. Journal of Applied Science and Research 2007;3(10):1100-1104.). Hence, the dead bird’s compost showed better microbial activity that leads to P immobilization by microbial cells (Valente et al., 2014Valente BS, Xavier EG, Brum Junior BD, Anciuti MA, Schiedeck G. Treatment of inedible poultry carcasses through composting. Pelotas: Embrapa Clima Temperado; 2014.).

Calcium

Significantly (p≤0.05), the highest calcium contents were observed in hatchery waste compost whereas the lowest calcium contents were observed in mixture compost, however, the non-significant effect of composting systems was observed during the experiment (Table 5). Hatchery waste mostly comprised of un-hatched eggs and eggshells added significantly higher calcium contents among other poultry wastes (Kingori, 2011Kingori AM. A review of the uses of poultry eggshells and shell membranes. International Journal of Poultry Science 2011;11:908-912.). The loss of organic matter during the composting process might be the possible reason for the increase in the Ca content in finished compost (Bukhair, 2017). Sakthivadivu et al. (2015Sakthivadivu R, Sivakumar K, Kumar VRS, Natarajan A. Chemical changes during composting of poultry waste with coirpith waste and sugarcane. Tropical International Journal of Science and Environmental Technology 2015;4(1):40-49.), likewise, reported an increasing trend in Ca content from the primary to the secondary stage of composting. Kumar et al. (2007Kumar VRS, Sivakumar K, Purushothaman MR, Natarajan A, Mohamed Amanullah M. Chemcial changes during composting of dead birds with caged layer manure. Journal of Applied Science and Research 2007;3(10):1100-1104.) also reported a similar progressive increase in total Ca content as composting proceeded.

CONCLUSIONS

Based on the current study, an inference can be drawn that bin and windrow composting systems can be adapted for safe and hygienic disposal of different poultry wastes. However, dead birds compost processed through bin composting system had an ideal proximate composition having minimal pathogenic load with superior amino acid and mineral profile as compared to other poultry waste materials and it can further be used as bio-fertilizer. Moreover, bin composting is a more convenient and environmentally safe disposal option than the systems traditionally used in Pakistan.

ACKNOWLEDGMENTS

Authors gratefully acknowledge the administration at Compost Unit, Department of Poultry Production, University of Veterinary and Animal Sciences (UVAS), Ravi Campus, Pattoki. The study was financially supported by the Project Higher Education Commission of Pakistan under Technology Development Fund (Project No.02-018).

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Publication Dates

  • Publication in this collection
    26 Oct 2020
  • Date of issue
    2020

History

  • Received
    23 Apr 2020
  • Accepted
    03 Sept 2020
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