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Brazilian Archives of Biology and Technology

Print version ISSN 1516-8913

Braz. arch. biol. technol. vol.55 no.1 Curitiba Jan./Feb. 2012

http://dx.doi.org/10.1590/S1516-89132012000100004 

AGRICULTURE, AGRIBUSINESS AND BIOTECHNOLOGY

 

Recent developments in microbial oils production: a possible alternative to vegetable oils for biodiesel without competition with human food?

 

 

Gwendoline ChristopheI; Vinod KumarI; Régis NouailleI; Geneviève GaudetI; Pierre FontanilleI; Ashok PandeyII; Carlos Ricardo SoccolIII; Christian LarrocheI,*

ILaboratoire de Génie Chimique et Biochimique; Clermont Université; Université Blaise Pascal; BP 10448, F63000; Clermont-Ferrand - France
IIBiotechnology Division; National Institute for Interdisciplinary Science and Technology; CSIR, Trivandrum 695019 - India
IIIDepartamento de Engenharia de Bioprocessos e Biotecnologia; Universidade Federal do Paraná; Curitiba - PR -Brasil

 

 


ABSTRACT

Since centuries vegetable oils are consumed as human food but it also finds applications in biodiesel production which is attracting more attention. But due to being in competition with food it could not be sustainable and leads the need to search for alternative. Nowdays microbes-derived oils (single cell oils) seem to be alternatives for biodiesel production due to their similar composition to that of vegetable oils. However, the cold flow properties of the biodiesel produced from microbial oils are unacceptable and have to be modified by an efficient transesterification. Glycerol which is by product of transesterification can be valorised into some more useful products so that it can also be utilised along with biodiesel to simplify the downstream processing. The review paper discusses about various potent microorganisms for biodiesel production, enzymes involved in the lipid accumulation, lipid quantification methods, catalysts used in transesterification (including enzymatic catalyst) and valorisation of glycerol.

Key words: Oleaginous microorganisms, Biodiesel, Vegetable oil, Lipid, Transesterification


 

 

INTRODUCTION

The first United Nations Conference on the human Environment in Stockholm (1972) laid to a framework for an international environmental politics. From this conference the notions of "sustainable development" arise thereby emphasis on necessity of adopting renewable energy for energetic needs increased. The decrease in the world fossil fuel reserves together with the increase of extraction costs and combustiongenerated pollutants contributing to greenhouse gas emission; makes non-fossil energy source an attractive alternative. Lipid bio-fuels are the renewable resource which seems to be a promising alternative for partial or total replacement of fossil fuels (Liu et al. 2008).

Biodiesel is defined as a mixture of fatty acid alkyl esters which can be produced from renewable sources and can be in solid or liquid state (Ghaly et al. 2010). The technical properties of biodiesel must be the availability (Demirbas, 2008), lack of negative effect upon environment, biodegradability (Zhang et al. 2003), low potential risk (no explosive vapour) (Muniyappa et al. 1996) and easy portability to existent storage places (Zhang et al. 2003; Demirbas, 2006; Fisher et al. 2008). With characteristics similar to petrodiesel (Sharma and Singh, 2009), biodiesel is an attractive alternative in long run use; for its biodegradable, nontoxic and clean renewable characteristics. However use of biodiesel requires a decrease in NOx release and an increase in oxidation stability in order to have a high heating value and also to perform best at low temperature. So far, the raw materials used for the production of biodiesel are vegetable and animal oils or fats and wastes of cooking oils (Liu et al. 2008). But there is yet another alternative; the SCO (single cell oil) produced by microorganisms.

All microorganisms synthesize lipids for essential functions of their membranous structures; however, few of them can accumulate lipids more than 20% of their dry cell weight and are called "oleaginous organisms" (Ratledge and Wynn, 2002). Under the conditions of nitrogen limitation this value can increase upto 70% of their biomass or even more. These oleaginous organisms store lipids in oil vacuole in the form of triacylglycerols (Certik et al. 1999).

Microbial oils produced by these oleaginous microorganisms are believed as potential alternatives for biodiesel production due to their similar fatty acid composition to the vegetable oils: that is, they contain mainly C16 and C18 fatty acids esterified in the form of triacylglycerols and high heating value in comparison to petrodiesel (Nigam 2000; Papanikolaou and Aggelis 2002; Ratledge and Wynn 2002; Li et al. 2007; Nikiema and Heitz 2008; Zhu et al. 2008; Vicente et al. 2009). Microalgae also seem to be a promising way to produce lipids for biodiesel production. Through the process of photosynthesis they incorporate CO2 and then store light energy by producing lipids (Liu et al. 2008). But the lipids produced by microalgae are poly-unsaturated and autooxidation of these lipids during storage decreases their ability to use in long run for biodiesel production (Meng et al. 2009). Moreover cultivation of these microalgae requires large acreages, artificial lightening and long fermentation period, that raises technical and economical problems (Vicente et al. 2009). The best suited alternative to microalgae use for lipids production could be oleaginous yeasts and molds (Nigam 2000; Fisher et al. 2008; Li et al. 2008a; Zhu et al. 2008; Meng et al. 2009). At present the cost of microbial oil production is higher than those of vegetable and animal oils which necessitate finding strategies to improve the process economics of microbial oil production processes.

This review deals with the use of microbial oils as an interesting alternative to vegetable oils for the future. These compounds (ω-fatty acids) in some cases are considered as high value food additives. Firstly, an overview of the recent knowledge on enzymatic and energetic pathways of lipogenesis in microorganisms is presented. Then, the most competitive oleaginous microorganisms for biodiesel synthesis and the different techniques for extracting, assaying and identifying lipids are described. Finally, the advantages and disadvantages of microbial lipids compared to vegetable oils and the future way to reduce its production cost have been discussed.

Microbial lipids

Bio-oils as biodiesel

The future rarefaction of fossil oil leads the future production of vegetable oils to become increasingly competitive. The most important advantage associated with the use of vegetable oils as biodiesel is that they are renewable sources of energy and can be produced all over the word and their side effects on the environment are less in comparison to the fossil fuels (Zhang et al. 2003; Demirbas 2006; Balat and Balat 2008). Today, vegetable oils are the potential candidate for biodiesel production. Though the utilisation of vegetable or bio-oil is becoming more attractive day by day but needs proper treatment before using as a suitable alternative to the diesel fuel. Four Crude oil modifications are used: the dilution or the blending, the microemulsion, the pyrolysis and the transesterification (the most commonly preferred). The aim of the modification is to convert free fatty acids and triglycerides into alkyl ester having properties similar to the conventional diesel (Demirbas 2008).

Although, biodiesel of first generation using vegetable oils is today an industrial reality, it could reach its limits in next decades. By 2050 the world population should reach 9 billions of persons and the energy demand will increase from 60 to 160 %. It will be very difficult to meet energy demand in these conditions. Another major problem encountered with the utilisation of vegetable oils is that their use for biodiesel production would turn away agricultural land from their original purpose that is production of foods and compete with edible oils, thus leading to the soar of food price. These problems indicate that vegetable oils may not be the only future oil resources.

Therefore biodiesel production using microbial oils could represent an alternative to produce biooils for biodiesel production. Progresses of research in this field show that the synthesis of lipids in these organisms is now known and controlled, a large number of strains have been described and selected for their great ability to produce lipids and the methods of assay and extraction of these molecules are now established (Subramanian et al. 2010).

Lipogenesis

The process of lipid accumulation can be divided into two parts: first is the production of acetyl CoA and second involves the conversion of acetyl CoA into lipids. The scheme for lipid production in yeast is shown in Figure 1. Glucose via glycolysis leads to pyruvate which is proton-linked transported into the mitochondrion. In the mitochondrion the enzyme pyruvate decarboxylative dehydrogenase converts pyruvate into acetyl-CoA which reacts with oxaloacetate to give citrate. Citrate, under aerobic conditions enters Krebs cycle, leading to synthesis of ATP via electron transport chain in the mitochondrial membrane. Under lipids accumulating conditions (usually limitation of nitrogen source), citrate are exchanged via a citrate/malate antiport (citrate/malate translocase) with intracellular malate and is cleaved by the ATP: citrate lyase into acetyl-CoA and oxaloacetate according to reaction 1.

1: citrate + ATP + CoA → acetylCoA + oxaloacétate +ADP + Pi

Acetyl-CoA obtained from the above reaction is converted into palmitic acid by lipogenesis pathway, which is the primer for longer chain saturated or unsaturated fatty acids. Acetyl-CoA also acts as the primer for synthesis of malonyl-Acyl carrier protein and acetyl-ACP (Fig. 2).

Malonyl-CoA is obtained by carboxylation of acetyl-CoA by an acetyl-CoA transacetylase or carboxylase and then transferred to an acyl carrier protein (ACP) by malonyl transacetylase, with release of CoA. Malonyl-ACP allows adding C2 units to the primer acetyl-ACP obtained by transfer of the acetyl group of acetyl-CoA on an ACP with release of CoA. A β-ketoacyl-ACP synthase adds the C2-unit of malonyl-ACP on an acetyl ACP décarboxylating the malonyl group and causing release of an ACP to give acetoacetyl-ACP. Acetoacyl-ACP reductase leads to β-hydroxybutyryl-ACP by regeneration of NADP+ from NADPH and H+. The dehydration of βhydroxybutyryl-ACP by a·β-hydroxyacyl-ACP dehydratase produces a crotonyl-ACP which is reduced by an enoyl-ACP reductase into butyryl-ACP with regeneration of a NAD+. Elongation of the fatty acid chain is continued by the cycling addition of C2 unit in the form of the acyl group from malonyl-ACP (Ratledge 2002; Ratledge and Wynn 2002).

The overall equation is:

2: acetylCoA + 7malonylCoA + 14NADPH + 14H+ → palmitic acid + 7CO2 + 8CoA + 14NADP+ + 6H2O

Then specific enzymes, desaturase and/ or elongase convert palmitic acid into unsaturated or polyunsaturated fatty acids (PUFA) or into longer fatty acyl chains. Desaturase catalyzes the introduction of double bond(s) into the fatty acid chain and elongase in a sequence similar to that of C2-unit cycling addition.

Lipid accumulation conditions

In oleaginous microorganisms, the lipid accumulation starts when carbon source is present in excess and an element in the growth medium becomes limiting. The limitation of many elements can induce lipid accumulation but usually it is nitrogen limitation which is used for this purpose because it is the most efficient type of limitation for inducing lipid accumulation (Rattray et al. 1975; Wynn et al. 1999; Nigam 2000; Beopoulos et al. 2009). In nitrogen limited conditions the organisms continues to assimilate the carbon source but the cell proliferation stops as nitrogen is required for the protein and nucleic synthesis.

Under these conditions the carbon flux is diverted towards lipid synthesis, leading to an accumulation of triacylglycerols within discrete lipid bodies in the cells. The lipid that is now formed has to be stored within the existing cells which can no longer divide. If non-oleaginous microorganisms are placed under the same conditions, then they either stop to proliferate or accumulate polysaccharides including glycogen and various glucans and mannans (Beopoulos et al. 2009).

In oleaginous microorganisms, nitrogen exhaustion induces cascades of biochemical events leading to accumulation of lipids, the first of them being an increase of AMP desaminase activity to compensate for lack of nitrogen feeding (Beopoulos et al. 2009). The first identifiable biochemical event following exhaustion of nitrogen from the growth medium is the activation of AMP deaminase, which catalyses the following reaction:

3: AMP → IMP + NH4+

The activation of AMP deaminase reduces mitochondrial AMP concentration and increases cellular ammonium concentration, which can only be a short-term measure to alleviate the deficiency of nitrogen within the cells (Ratledge 2002). The enzyme can be regarded as an ammonium scavenging enzyme and its enhanced activity during nitrogen limited conditions could be viewed as a means of garnering further nitrogen for protein and nucleic acid biosynthesis. This decrease in AMP concentration is not correlated with a decrease in ATP or ADP concentration. This decrease of AMP concentration happens when nitrogen is exhausted and just before lipid accumulates (Ratledge and Wynn 2002). The same events were observed by Wynn et al. (2001) in Mucor circinelloides cultures under nitrogen limited conditions.

Key enzymes of lipid accumulation

Three enzymes are the key enzymes for lipid accumulation: isocitrate dehydrogenase, ATP: citrate lyase and malic enzyme.

Isocitrate dehydrogenase

The decrease in AMP concentration inhibits the activity of isocitrate (NAD+-dependent) dehydrogenase (IDH), which is one of the key enzyme for lipid accumulation (Ratledge and Wynn 2002). The enzyme catalyses the following reaction:

4: Isocitrate + NAD+ → 2-oxoglutarate + NADH + H+

In oleaginous yeast the enzyme IDH has an absolute requirement for AMP via an allosteric regulation, where AMP acts as a positive effector. In non-oleaginous microorganisms, the enzyme has no such dependency (Ratledge 2002). The inhibition of enzyme ICDH blocks the citric acid cycle at the isocitrate level. Cessation of IDH activity results in accumulation of isocitrate, which is no longer be oxidized by citric acid cycle, then rapidly equilibrates with citrate via enzyme aconitase. Mitochondrial citrate is then transported out via malate/citrate translocase system (Ratledge 2002).

In the cytoplasm the excess of citrate inhibits the glycolytic enzyme phosphofructokinase (PFK) that would stop the glycolytic flux. This inhibition is released by NH4+ ions and probably warrant pyruvate supply for lipid synthesis because NH4+ fixation on PFK make a stable complex before the exhaustion of nitrogen (Ratledge and Wynn 2002) even when the NH4+ ion concentration is not sufficient to ensure the synthesis of amino acids. Furthermore the release of NH4+ ion by AMP desaminase (reaction 3) allows the activity of PFK. When glutamate was used in place of ammoniun ion for nitrogen feeding, for lipid accumulation in Rhodosporidium toruloides culture (Ratledge and Wynn 2002), the intracellular concentration of NH4+ ions was higher than it was with ammonia. Therefore the activity of enzyme PFK was not inhibited, and this way, it may be an interesting way of keeping a high PFK activity and consequently a higher synthesis of lipids. Pyruvate availability for the lipid synthesis means that PFK as hypothesized by Ratledge and Wynn (2002) remains active or that another pathway leads to pyruvate supply from G3P. It may be possible that the pentose-phosphates pathway represents an alternative way to Embder-Meyeroff one. This pathway does not need ATP for uptake of glucose, at the time when electron transport chain could not be enough active due to inhibition of TCA cycle at the level of NAD-IDH. In yeast or mold cells, the mitochondrial isocitrate dehydrogenase (IDH) depends on both, NAD+ and AMP. Two isoenzymatic forms of NADP+ dependent isocitrate dehydrogenase (ICDH) are present, one of them is cytoplasmic and the other is the mitochondrial (Gálvez and Gadal 1995). They ensure the supply of α -ketoglutarate (precursor of amino acids) in the mitochondrion when nitrogen is not limited and in the cytoplasm to produce NADPH required for lipogenesis. Even if their activities are very low compared to NAD+ dependent ICDH (in acetate grown culture the IDH/ICDH is equal to 4), the mitochondrial ICDH provide α-ketoglutarate to the citric acid cycle, that allow electron transport chain ATP synthesis required to maintain cellular energetics.

ATP: citrate lyase

The citrate which is transported out of mitochondrion into cytoplasm (via the citratemalate shuttle), is cleaved by an ATP-citrate lyase (ACL) to give oxaloacetate and acetyl Co-A (reaction 5). This enzyme is absent in nonoleaginous yeasts, such as Saccharomyces cerevisiae (Beopoulos et al. 2009).

5: citrate + ATP +CoA → acetylCoA + oxaloacetate + ADP +Pi

This reaction provides large amount of acetyl Co-A for fatty acid synthesis. A strong correlation between the presence of ACL activity and ability to store lipids has been observed in yeasts, filamentous fungi and other oleaginous microorganisms (Certik et al. 1999; Ratledge, 2002; Meng et al. 2009). No organism which can accumulate more than 20% of its biomass as triacylglycerols and lacks ACL activity has been found. Though the enzyme has been found in some non oleaginous yeast, they are not able to accumulate lipids beyond few percent of their biomass (Ratledge 2002; Ratledge and Wynn 2002). Thus the enzyme is prerequisite for lipid accumulation but its presence does not strictly imply that the organism is an oleaginous species. Hence the presence of ACL can not be the sole criterion for an organism to be oleaginous.

Malic enzyme

In addition to continuous supply of acetyl CoA, there must also be a supply of NADPH for fatty acid synthesis to occur. Two moles of NADPH are required by fatty acid synthase (FAS) for every acetyl (or malonyl) moiety that is added to the growing fatty acyl chain during lipid biosynthesis and one mol is required for each of the two reductive steps in FAS: 3-ketoacyl reductase and 2, 3-enoyl reductase (Ratledge 2002). The NADPH for lipogenesis is provided by malic enzyme which catalyzes the following reaction (6) (Wynn and Ratledge 1997).

6: L-malate + NADP+ → Pyruvate + CO2 +NADPH + H+

Though malic enzyme produces less than 15% of the total NADPH (the others being glucose-6phosphate dehydrogenase, 6-phosphogluconate dehydrogenase, and cytosolic NADPH-isocitrate dehydrogenase) but the NADPH produced by it is essential for lipid accumulation (Certik et al., 1999). Malic enzyme would assume prime importance if a substrate such as pyruvate or even acetate is used in place of glucose. If the activity of the enzyme is vanished, either by inhibiting or mutation, then lipid accumulation stops. Thus malic enzyme is vital for the process of lipid accumulation (Ratledge and Wayn 2002). Wynn et al. (1999) have also shown a strong correlation between the activity of malic enzyme and extent of lipid accumulation.

Oleaginous strains metabolism is today well known. Thanks to Bioinformatic data, many genes involved in fatty acid metabolism in Y. lipolytica and S. cerevisiae are identified and lead to novel approaches to the engineering of unicellular microorganisms (Beopoulos et al. 2009a, 2009b). This knowledge allows also a rapid screening of efficient strains for lipids production (Peralta-Yahya and Keasling 2010).

Potential microorganisms for the production of lipids

Among 600 known strains of yeast, only 30 have been identified for their ability to store more than 20% of their biomass weight as lipids (are oleaginous) (Ratledge 2002). Brewer's or baker's yeast does not accumulate lipids more than 5% of their dry cell weight. Table 1 summarizes the strains most currently cited in the literature. Out of the 30 oleaginous strains, genus as Lipomyces, Yarrowia, Cryptococcus (or Apiotrichum), Rhodosporidium (or Rhodotorula) (Li et al. 2007) are known to accumulate between 40 to 70% of their biomass as lipids. Some moulds such as Zygomycetes: Mortierella and Cunninghamella also possess the ability of lipid accumulation (Papanikolaou et al. 2007). These strains can accumulate lipids when grown on different carbon sources which could represent a significant economic advantage sometimes. But all these microorganisms have been especially selected for the lipids they are able to synthesize. Table 2 shows that the lipid profiles obtained with these strains which are relatively close in type and composition to the oils and fats obtained from plants or animals. All these strains are potential candidates for the production of biodiesel.

The major fatty acids present in the SCO are: oleic acid, linoleic acid (Chen and Chang 1996; Chen and Liu 1997), palmitoleic acid, arachidonic acid, palmitic acid and stearic acid (Pananikolaou et al. 2004; Peng and Chen 2008a; Angerbauer et al. 2008). These fatty acids can be used as nutritional complement for medical application and can also be used for biodiesel production. For example, the lipids produced by Apiotrichum curvatum contain 44 % of saturated fatty acids, a composition similar to that of plant seed oils (Meng et al. 2009). The fatty acids produced by Cryptococcus curvatus grown on glycerol can also be used for the production of biodiesel (Ykema et al. 1986). Under nitrogen limitation, stearic (C18:0) and oleic (C18:1) acids were the major accumulated fatty acids. The major fatty acids in the lipids produced by Rhodotorula glutinis are oleic, palmitic, stearic and linoleic acids, with a composition similar to that of the vegetable oil (Dai et al. 2007). From these oils, the fatty acids methyl esters (FAME) produced after esterification, have a composition quite similar to that of vegetable oils with high concentration of saturated fatty acids. This composition gives them good characteristics for combustion such as a high Cetane Number (Angerbauer et al. 2008). Therefore due to their high saturation level, these lipids have to be mixed with mineral diesel.

Among Zygomycetes, the Mucoralean moulds Mortierella isabellina and Cunninghamella echinulata show the ability to accumulate lipids when grown on glucose, pectin, starch or lactose as the carbon source (Papanikolaou et al. 2007). About of 20% lipids produced by Mortierella isabellina is palmitic acid which has medical applications while 20% and 50% lipids are linoleic and oleic acids respectively which can be utilised to prepare biodiesel (Papanikolaou et al. 2004).

The characteristics of the lipids produced by Cunninghamella japonica and Cunninghamella echinulata are in agreement with the European standards (EN 14214) for biodiesel production. For Sergeeva et al. (2008) and Certik et al. (1999) mucoralean fungi C. japonica or C. echinulata represent a promising strain for the production of lipids for manufacturing biodiesel.

Cultivation modes for lipid accumulation

For lipid accumulation in oleaginous microorganisms, different modes of biomass production can be consider (batch, fed-batch and continuous culture modes). The mode of culture is an important parameter that will be crucial for optimizing lipid production and will therefore have a direct economic impact on the process. The tools of chemical engineering will have to be mastered for the development of production process in an industrial scale.

Batch operation

Batch cultivation refers to culturing cells in a fixed volume of nutrient culture medium under specific environmental conditions (e.g. nutrient type, temperature, pressure, aeration, etc.). Most of the studies in literature have been done using this mode of culture (Table 1) which allows determining optimal conditions for lipids accumulation. For example, nutrient (usually nitrogen) limitation in the culture medium is known to trigger lipid accumulation by oleaginous microorganisms (Li et al. 2007). Therefore batch cultivations of oleaginous microorganisms are performed with a high C/N ratio to channelize the extra carbon in to lipids accumulation after the arrival of nitrogen limiting conditions. As long as the nitrogen is not limiting, the culture remains in the exponential phase and biomass keeps on increasing. After the exhaustion of nitrogen, the growth almost stops and the culture enters into accumulation phase.

The concentration of lipid accumulated depends upon the concentration of biomass constituted during the growth phase which in turn depends on the initial concentration of carbon source added (Beopoulos et al. 2009). But a high concentration of carbon source may be inhibitory to the culture. Therefore to achieve a high-density cell culture for microbial lipid accumulation through batch operation is not feasible (Li et al. 2007). For example the growth of Cryptococcus curvatus (under iron and nitrogen limitation) through a batch mode resulted in maximum biomass concentration of 17 g/L with a lipid content of 22.5% (w/w) while with fed-batch mode the highest biomass concentration achieved was 70 g/L and 53% (w/w) lipid accumulated (Hassan et al. 1996).

In batch cultures, minerals and carbon substrates are initially mixed in the bioreactor, with a high initial C/N ratio to boost lipid accumulation. As nitrogen is actively consumed right from the start of culture, the rC/rN ratio (residual carbon to residual nitrogen ratio) continually increases, tending to infinity. But, after an active phase of lipids production, citric acid production is generally observed as a function of rC/rN ratio, resulting in a shift of microbial metabolism decrease the total conversion yield for the production of lipids from carbon substrate. Control of the ratio of carbon consumption to nitrogen consumption is therefore essential to prevent citric acid secretion, hence the importance of monitoring rC/rN ratio in continuous and fed-batch cultures.

Continuous operation

In a continuous culture fresh nutrient medium is continuously supplied to a well-stirred culture and products and cells are simultaneously withdrawn. The C/N ratio in the culture medium and rC/rN are constant for a given dilution rate when the steady state is reached. In these conditions, lipid accumulation strongly depends on the dilution rate and molar ratio C/N of the growth medium (Ykema et al. 1986; Ratledge 1994).

For low dilution rates, with intermediate C/N ratios promoting lipid accumulation (40gC.gN-1), the lipid and biomass concentrations obtained are higher than those obtained with higher dilutions (Ykema et al 1982, Nigam 2000). At similar rC/rN ratios, low specific growth rates promote lipid accumulation. The optimization of the process therefore involves determining the optimal dilution rate with an optimal intermediate C/N ratio. For optimum conversions, usually dilution rates of less than 0.06 h-1 are required. Papanikolaou and Aggelis (2002) reported a lipid content of 43% (w/w) with volumetric productivity of 1.2 g.L-1.h-1 using continuous culture of Yarrowia lipolytica at dilution rate of 0.03 h-1 .

Fed-batch operation

In fed-batch cultivation the batch is prolonged by intermittent or continuous feeding of nutrients. This gives some control over the concentration of a key nutrient and therefore fed-batch is usually used to overcome substrate inhibition or catabolite repression by intermittent feeding of the substrate. This feeding improves the productivity of the fermentation by regulating the environmental variables to maximize the stability of the metabolic state. Most oleaginous microorganisms start accumulating fat after the initial growth phase, hence batch culture is usually preferred. Nitrogen and carbon flows monitoring allows to control the specific growth rate and the rC/rN ratio (Beopoulos et al. 2009).

Lipid production is generally performed in three steps. A first phase, where all nutrients are present in excess corresponds to a pure growth phase, with a C/N flux ratio equal to catalytic biomass production requirements. A second step corresponds to the establishment of nutrient limitation (generally nitrogen), followed by a lipid accumulation. And a last step corresponds to the lipid accumulation phase, during which nutrient limitation is controlled by optimizing the C/N ratio to favor lipid accumulation.

There are various reports in the literature where using fed-batch operation has been used for microbial lipid production. For example Yamauchi et al. (1983) achieved a high cell density culture of Lipomyces starkeyi with a biomass concentration of 153 g/L and lipid content of 54% (w/w). Meesters et al. (1996) cultivated Candida curvatus using fed-batch fermentation and obtained a biomass concentration of 118 g/L with lipid productivity of 0.59 g L-1 h-1 . Li et al. (2007) reported a biomass concentration, lipid content and lipid productivity of 106.5 g/L, 67.5% (w/w) and 0.54 g L-1 h-1, respectively, through fed-batch cultivation of oleaginous yeast Rhorosporidium toruloides Y4.

Once produced, the fat will then be extracted, purified and identified before being used as biodiesel. Here also, several methods describe in the literature seem to be efficient. They are developed in the next part.

Extraction, quantification and identification of lipids

Extraction methods

The first method employed for the extraction of lipids was of Soxhlet (1879). Soxhlet extractor is a glass apparatus designed for solid/liquid extraction; it allows continuous lipid extraction by cycling washes of the sample by the solvent. This method is usually applied to extract lipids before analysis such as oils and fats in waste waters, in detergents, in food etc. and also may be used for lipid extraction from microalga, Chlorella protothecoides and from yeast, Rhodotorula glutinis (Dai et al. 2007). The more often used extraction method is that of Folch et al. (1957). This method is used for the extraction of lipids from the animal tissues. The sample is homogenised in a mixture of chloroform and methanol in a ratio of 2:1. The ratio of sample to the mixture of chloroform-methanol is 1:20. The mixture after centrifugation is separated into two phases. The aqueous superior phase contains only traces of lipids while the lower phase contains the extracted lipids. The upper phase is rinsed with the mixture of chloroform, methanol and water (organic solvent) in a ratio of 86:14:1 to remove the traces of lipids while the lower phase is rinsed with the mixture of chloroform, methanol and water (aqueous solvent) in a ratio of 3:48:47 to remove the non-lipid contaminants (Folch et al. 1957; Iverson et al. 2001). The organic phase used for the rinsing of upper phase may be added with salts which help to eliminate lipids from the upper phase. After rinsing the organic phases are pooled and evaporated to dryness and the residue is weighed.

This method has been adapted or modified many times (Iverson et al. 2001). The well known modification is that of Bligh and Dyer (1959) where the sample to solvent ratio has been lowered to 3, allowing a reduction of solvent utilisation and warranting more than 95% of lipid recovery. In this method the sample must contain 80% of water or water can be added to reach this ratio. The mixture of chloroform and methanol in a ratio of 1:2 is added first followed by addition of one volume of chloroform and one volume of distilled or salted water to the mixture. After new blending, the mixture is allowed for biphasic separation, the upper part is evaporated to dryness in a nitrogen evaporator at 25 to 30ºC, and then weighing is done.

Among modifications, made by the Folch et al. (1957) or Bligh and Dyer (1959), some are interesting: such as removal of traces of chloroform by anhydrous MgSO4 (Zhu et al. 2002) before evaporation of the lipid extract, or a first step of freeze-drying or freeze-thawing (Rattray et al. 1975) that allows an efficient recovery of the lipid. Lee et al. (1998) have compared the efficiency of five solvents for the extraction of the lipids by Botryococcus braunii (chloroform and methanol in a ratio of 2:1, hexane and isopropanol in a ratio of 3:1, dichloroethane and methanol in a ratio of 1:1, dichloroethane and ethanol in a ratio of 1:1 and acetone and dichloroethane in a ratio of 1:1. The best suited solvent was found to be a mixture of chloroform and methanol in a ratio of 2:1 (Rattray et al. 1975).

Lipid quantification

Gravimetric assay

In gravimetric method, after drying the total lipids are weighted and the percentage of lipid content is calculated with respect to the dry weight of the extracted sample. However, this type of methods requires high weight samples i.e. more than 1g dry weight, which is unusual with microbial cultures at laboratory scale and therefore requires great culture volumes. Hence the colorimetric methods which allow assessment of small lipid quantities are preferred. They often involve prior hydrolysis of the yeasts or molds (Nigam 2000). Hydrolysis can be enzymatic, chemical (using an acid or alkali) or by mechanical disintegration.

Triphenyltetrazolium chloride assay (TTC)

Reduction of TTC into red coloured triphenylformasan (TF) is the basis of this method for the screening of fatty acids producing strains. Usually TTC is used to test the viability of cells. This compound is taken up by the living cells and reduced by cellular dehydrogenases. This reduction reaction is enhanced by the addition of phenazin methosulfate (PMS) which competes with the flavoprotein of respiratory electron transport. This method was employed by Zhu et al. (2004) to detect arachidonic acid production in Mortierella alpina M6. The hyphae of Mortierella alpina M6 become red coloured due to the activity of Δ5 fatty acid dehydrogenase-desaturase while hyphae of non-lipid producing strains remain uncolored.

Nile red photo fluorescent assay

Neutral lipids are assayed in molds, yeasts and microalgae extracts by Nile Red coloration (Liu et al. 2008; Chen et al. 2009; Huang et al. 2009) This method is considered as a sensitive and quantitative method and may also be used for the screening of the lipid producing strains. In this method lipid extracts are suspended in a KH2PO4/KCl buffer of pH 7 and a solution of Nile red in acetone (0.26 µM Nile Red as the final concentration) is added to it. The microbial extracts are excited at 488 nm and reemission is measured at 570 nm before and after the addition of Nile red. Reemission spectra are recorded between 500 and 700nm. Lipid concentration may be correlated with the difference between emission intensity at 570nm. Lee et al. (1998) modified this method to assay the lipids produced by Botryococcus braunii without involving extraction. After the addition of Nile Red, the cells were excited at 490 nm and the reemission was measured at 585 nm. The difference between the peak intensities with and without Nile red was found proportional to the lipid concentration. A similar method was used by Vijayalakshmi et al. (2003) with the use of Nile blue instead of Nile red and the excitation and reemission were performed at 510 and 590 nm respectively.

Vanillin assay

Under acidic conditions lipids make a coloured complex with vanillin. Lipids extracts are heated in H2SO4 at 100ºC followed by addition of 20 volumes of vanillin reactive (3 g vanillin, 0.5 L deionised H2O and 2 L phosphoric acid). After 30 min of incubation at room temperature, the absorbance of the mixture is recorded at 525 or 528 nm. A standard curve is prepared using, olive oil at 525nm (Lu et al. 2008) or cholesterol at 528 nm (Gessner and Neumann, 2005) which is used for extrapolating the concentration of lipids.

Lipid identification methods

After the extraction of lipids, a specific assay designed by Lowry et al. (1976) allows to determine the amount of free fatty acids in a sample (Vicente et al. 2009). But for precise identification of lipids, other methods are required which do not use fractionation of lipids (Table 3). To carry out fractionation the preferred way is a thin layer chromatography on silica gel. Often lipids are transesterified before analysis, even on the crude sample. Gas chromatography was the first method used for identification of lipids (Wynn and Ratledge 1997) but some prefer GCMS (Rattray et al. 1975). Other methods such as HPLC (Rau et al. 2005), Infra-red spectrophotometry (Peng and Chen 2008b) or NMR (Horst et al. 2009) have also been used for the identification of lipids.

SCO as future biodiesel?

The greatest barrier for the large commercialization of biodiesel is its high production cost compared with conventional diesel. It represents 60 to 95% of the global fuel cost if the raw material is composed of vegetable oils (Balat and Balat 2008). SCO are expected to be economically profitable for biodiesel production if they are obtained from zero or negative value waste substrates as carbon or nitrogen sources. Lot of recent publications deals with the search for new production strains, able to produce microbial lipids on low cost substrates such as sugarcane or beet molasses, corn meal, raw glycerol, industrial fats, etc.

Reducing costs can also be significant if most of the by-products of fatty acids production are valorized according to the biorefinery concept. For example, the residual biomass from biodiesel production can be used potentially as animal feed as well as to produce methane by anaerobic digestion.

The waste glycerol which is a by-product in transesterification reaction in the biodiesel industry could for example be easily transformed into a precious chemical (1,3-Propanediol) or can be acetylated to give triacetylglycerol (commonly known as triacetin) which is a valuable antiknocking additive (Melero et al. 2009). Independently, the cost of production of fatty acid alkyl ester and triacetin is very high. Their simultaneous production in one step not only makes the process economically feasible, but also improves the quality of biodiesel and is possible by transesterification reaction between triglycerides and methyl acetate. This reaction also simplifies the downstream processing of the process because both the products of the reaction (fatty acid alkyl ester and triacetin) can be utilized as biodiesel (Tan et al. 2010). Verdugo et al. (2010) have also developed a method for the integration of glycerol into the composition of biofuel via pig pancreatic lipase catalysed transesterification of sunflower oil. The greatest advantage with the methods involving integration of glycerol into the composition of biofuels is that they involve no impurities to be removed from the final mixture and reduce the negative environmental impact of the process. Furthermore the fuel produced by these methods exhibit similar physical properties to that of conventional biodiesel.

Another possibility is to use unpurified glycerol in excess, as carbon substrate for growing yeasts such as Yarrowia lipolytica thereby decreasing the cost of the whole process of biodiesel production (Papanikolaou et al. 2002).

Another approach that has been adopted in our laboratory, is to upgrade volatile fatty acids (acetate, butyrate, succinate and propionate) which are co-products of biohydrogen or methane production from wastes using anaerobic consortia. Lipids accumulation occurs only with high: C/N, C/P or C/S ratios, and these ratios are easily controlled using by-product of a fermentative process, where nitrogen, phosphorous and sulphur are yet partially used.

Lipids accumulation was described using Cryptococcus albidus by Fei et al. (2011). High cell densities culture were grown on glucose, then transferred into a mixture of acetic, propionic and butyric acids under a ratio of 6/1/3 and ammonium chloride as nitrogen source (C/N= 27). The optimal VFA concentration that allows a good lipid accumulation is 2g/L, higher concentration inhibits lipid synthesis. Using VFAs rather than glucose as carbon source ensure no pyruvate supply for performance of TCA cycle, and need alternative pathways that finally lead to lipid accumulation.

Uptake of acetate and VFAs

Yarrowia lipolytica as well as Saccharomyces cerevisiae are able to grow with acetic acid as energy and carbon source (Paiva et al 2004). After a shift from glucose to acetate as carbon source, the acetate uptake by S. cerevisiae cells was shown to stay a simple diffusion mechanism during 4 hours, and then a mediated transport system is induced. Five putative genes coding for monocarboxylate permeases (for acetate, lactate or propionate) were identified, one of which was homologous with a Y. lipolityca gene encoding an acetate sensitive gene (Paiva et al. 2004). Acetate is rapidly converted into acetyl-CoA by a cytosolic acetyl-CoA synthetase (Lee et al. 2011) and then utilisation of acetyl-CoA facilitates glyoxylate cycle.

Glyoxylate cycle and Isocitrate Lyase

The glyoxylate cycle is an anaplerotic one, required for growth on carbon source of less than 3 carbon atoms (Flores et al. 2000). A cytoplasmique aconitase converts citrate released out of the mitochondrion into isocitrate, then a cytosolic isocitrate lyase cleave isocitrate into succinate and glyoxylate. Glyoxylate is condensed with acetyl-CoA by a cytosolic malate synthase (MDH2) (Kunze et al. 2006). Mutants of Y. lipolytica lacking cytosolic isocitrate lyase or cytosolic acetyl-CoA synthetase (Matsuoka et al. 1980) cannot grow with acetate as carbon substrate, but are able to utilize succinate. The pool of citrate is recovered via the transport of acetyl unit by a carnitine acetyltransferase into the mitochondrion, followed by condensation with oxaloacetic acid (Strijkis and Distel 2010). VFAs longer than acetate are first degraded in the peroxisome, where fatty acid β-oxidation take place, and released in the cytosol by another carnitine acetyltransferase (Strijkis and Distel 2010).

A detailed overall stoichiometric analysis of the process is presented Table 4. The mass balance of the stoichiometric equation was solved using data reconciliation and linear algebra methods (Wang and Stephanopoulos 2003; Llaneras and Pico 2008). This method, already used for metabolic flux modelling, confirms that volatile fatty acids can be used by yeasts, or at least Yarrowia lipolytica, for lipid synthesis.

 

CONCLUSIONS

In the last 45 minutes, the world consumed 380 million liters of petroleum -the equivalent annual output of a commercial ethanol plant. Also, we have consumed in 2010 the yearly capacity to regenerate raw materials within only 7 months which necessitates finding alternative solutions to utilise new carbon sources and to produce fuels and energy. With characteristics similar to petrodiesel (Sharma and Singh 2009), biodiesel is an attractive alternative for its biodegradable, nontoxic and lean renewable characteristics. Vegetable and animal oils or fats and wastes of cooking oils are the main raw materials used for the production of biodiesel. Using esters of vegetable oils as biodiesel is today an industrial reality but could reach its limits with the exponential demand in energy in the next decades. It may also deviate from cultivating food crops in the agricultural land to energy crops which ultimately leads to food shortage and increased price of food products. These problems indicate that vegetable oils may not be sustainable future oil resources. Microbial oils produced by oleaginous microorganisms represent a potential alternative for biodiesel production due to their similar fatty acid composition to the vegetable oils. Progresses of research in this field show that the synthesis of lipids in these organisms is now well known and can be controlled. A large number of strains have been described for their ability to produce lipids and the methods of assay and extraction of these molecules are now established. SCO production has been much studied during this last decade, and the know-how of developing large scale production process is now at hand. But many of developed processes are not, up to now, cost effective. Only by improving the quality and reducing the cost of biodiesel, it can compete with conventional fuels. Further optimizing fermentation conditions will be of paramount importance if oil fermentations have to be economically feasible. An optimization of cultivation parameters such as C:N ratio, substrate addition or oxygen demand will be an efficient way to enhance significantly lipid accumulation. For biodiesel production, more precisely, for transesterification, the enzymatic approach seems also to be an interesting option. Recent discoveries reveal new possibilities in genetic and metabolic engineering of oleaginous species. A collection of promising access points for genetic and metabolic engineering are now available concerning synthesis, turnover and control of fatty acids (Kosa and Ragauskas 2011). Developing high lipid accumulating microorganisms or engineered strains for biodiesel production is a potential and promising research area in the future. The bioprocesses cost cannot be reduced significantly if zero or negative value waste substrates are not used as carbon or nitrogen sources. Many recent publications present notable production of SCO obtained with low cost substrates such as sugarcane or beet molasses, corn meal, raw glycerol, C5 and C6 sugars, disaccharides and oligosaccharides, industrial fats, etc. "Biorefinery concept" is now well established which consists of valorizing all fractions of biomass and could lead to further reduction in the cost of biodiesel production technology. All this recent developments indicate that biodiesel production from SCO which is dream at present will be reality in future.

 

ACKNOWLEDGEMENTS

The authors wish to acknowledge the ANR (Agence Nationale de la Recherche, France) for financial support of the AnaBio-H2 project (grant ANR-08-BIOE-013).

 

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Received: April 12, 2011; Revised: July 31, 2011; Accepted: September 25, 2011

 

 

* Author for correspondence: christian.larroche@univ-bpclermont.fr