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Energy Management in Energy Intensive Industries - Recommended Technical & Managerial Actions and a Delphi Study

Abstract

This paper presents the proposition of a set of technical and managerial actions recommended for the management of energy in industry. Economic, environmental, political and social aspects have been putting pressure on the whole society for a more conscious and efficient use and consumption of energy in its diverse forms. Energy-intensive industries show a high energy consumption, they work with processes in severe temperature conditions, residual dissipation of heat and flux of not used residues, always being subject to great environment risks. These large-sized companies offer great opportunities for making energy more efficient, use of co-generation and various other possibilities for a better management and improvement of energetic performance. The research is characterized as quali-quantitative, exploratory and descriptive, presenting a statistical analysis for the questionnaire answers. The energy management practices refer to procedures used for dealing with energetic issues. In function of the interdisciplinary aspect of energy management in the industry, the management practices can be better understood with technical and managerial continuous or frequent actions. A Delphi study for verification of the validity of the proposed technical and managerial actions was carried out together with academia and industry specialists. The results show a favorable positioning, confirmed by a reliability rate among suitable evaluators (IRR - Inter Rater Reliability). The set of technical and managerial actions is made up of reference elements for creation, organization and conduction of an energy management system in the industry.

Keywords:
Energy Management System; Energy Intensive industries; Delphi study; Technical and Managerial Actions

HIGHLIGHTS

• Proposition of a set of technical and managerial actions for an energy management system.

• A Delphi study with Brazilian PhD specialist with academia and industry for referendum.

• Approaches based on ISO 50001 and ANSI/MSE 2000.

INTRODUCTION

Economic, environmental, political and social aspects have pressured society as a whole towards more conscious use and consumption and efficient use of energy in its most diverse forms. The energy intensive industries (cement, iron and steel, pulp and paper, petrochemical, chemical, aluminum and glass) (EII) have high energy consumption, operate with processes in severe temperature conditions, residual heat dissipation and flow of unused waste, which are always subject to major environmental risk.

The International Energy Agency (IEA) [11 EIA. International Energy Outlook: 2016; Available from: https://www.eia.gov/outlooks/ieo/pdf/0484(2016).pdf
https://www.eia.gov/outlooks/ieo/pdf/048...
] forecasts in its reports that the industrial segment was and will continue to be, in forecast until 2030, the world's largest consumer of energy. According to the National Energy Balance (BEN) [22 Balanço Energético Nacional. Ministério de Minas e Energia, Brasília. DF, 2015.], published in 2018 and for the year 2017, Brazilian registered primary energy consumption of 260 million tons of oil equivalent (Mtoe), it is distributed in: i) 33.3% industrial sector; ii) 32.5% transport sector; iii) 14.4% of the buildings/services sector; and iv) 4% for agriculture sector, explaining the importance of the industrial sector for the national energy consumption.

Problems encountered for efficient energy management (EnM) industry, they appear in the form of barriers that can be of: (i) external origin (market, government/politics, suppliers, technology/services, designers, manufacturers, energy suppliers and financiers); (ii) intra-organizational origin (in the economic-behavioral and organizational perspective) [33 Weber L. Some reflections on barriers to the efficient use of energy. Energy Policy. 1997; 10(1): 835-3.

4 Cagno E, Worrell E, Trianni A, Pugliese G. A novel approach for barriers to industrial energy efficiency. Renewable and Sustainable Energy Reviews. 2013; 19(1): 308-290.
-55 Aflaki S, Kleindorfer PR, De Miera Polvorinos VS. Finding and Implementing Energy Efficiency Projects in Industrial Facilities. Production and Operations Management. 2013; 22(3): 503-17.].

Scientific literature reports a strong research trend focused on technological aspects and little attention to organizational issues [66 Thollander P, Ottosson M. Energy management practices in Swedish energy-intensive industries. J. Clean. Prod. 2010; 18(12): 1125-33.

7 Schulze M, Nehler H, Ottosson M, Thollander P. Energy management in industry - a systematic review of previous findings and an integrative conceptual framework. J. Clean. Prod. 2016; 112: 3692-708.
-88 Ates SA, Durakbasa NM. Evaluation of corporate energy management practices of energy intensive industries in Turkey. Energy. 2012; 45(1): 91-81.]. With regard to organizational barriers, the understanding of which are the management practices and how they are used in companies is characterized as relevant. The weak connection between industry and academia makes it difficult to map the energy efficiency practices implemented [99 Fenerich FC, Gouvea SEC, Lima EP. Energy Efficiency in Industrial Environments: Overview and Research Agenda. IEEE Latin America Transactions. 2017 March; 15(3): 415-22.]. In general, energy management practices (EnMPs) in the industry are implemented by the organization in actions aimed at acting on the use, consumption, energy efficiency (EE) and, therefore, on the organization's overall energy performance.

Due to the interdisciplinary aspect of EnM in the industry, it is difficult to characterize EnMPs practices, since they can be interpreted on different techniques (engineering, economics, finance, administration, environmental, etc.). Previous studies [1010 Sa A, Paramonova S, Thollander P, Cagno E. Classification of industrial energy management practices: a case study of a swedish foundry. Energy Procedia 2015;75:2581-8. Available from: http://dx.doi.org/10.1016/j.egypro.2015.07.311.
http://dx.doi.org/10.1016/j.egypro.2015....
] found that EnMSs can be established in the form of continuous or frequent technical and managerial actions.

In 2008, the ANSI/MSE 2000 - A Management System for Energy [1111 American National Standards Institute / Management System for Energy. ANSI/MSE 2000:2008 - A Management System for Energy.] standard was launched in the United States. In 2009, the European community launched the standard EN 16001 Energy Management Systems in Practice [1212 DIN EN 16001. Energy Management Systems in Practice, 2009.] and, in 2011, the ABNT NBR ISO 50001 standard - Energy Management Systems: Requirements with guidelines for use was launched in Brazil [1313 Associação Brasileira de Normas Técnicas. NBR ISO 50001:2011 - Sistemas de Gestão da Energia - Requisitos com orientações para uso. Rio de Janeiro, 2011.].

The EnM standards incorporate the technique of continuous improvement established in the PDCA (Plan, Do, Check and Act) cycle, creating a new approach in relation to traditional and previous energy efficiency programs that, performed in a single opportunity, were later abandoned. In the case of the ISO 50001 standard, there is the inherent advantage of compatibility with the ISO 9000 and ISO 14000 series standards. In addition to these standards, there are reports in the scientific literature of successful EnM initiatives that need to be considered.

Thus, in this work, a set of technical and managerial actions recommended for EnM in the EII is identified and proposed, in order to complement the requirements defined in EnMS standards (ABNT NBR ISO 50001, ANSI/MSE 2000), a successful initiative in the industry in order to create, organize and conduct an EnMS.

With reference to the set of technical and managerial actions recommended and considering: (i) the complexity and the interdisciplinary aspect in which the field of energy management in the industry is characterized (involves several areas of the organization such as engineering, economics, finance, administration , etc.); (ii) contemporaneity and variety of factors influencing the theme such as environmental, commercial, legislation, etc.; (iii) the predominant qualitative aspect, a position of specialists with respect to the technical and managerial actions previously proposed is appropriate. It is also proposed to carry out a Delphi study to ratify EnMPs in the form of recommended technical and managerial actions.

The present research work is organized as follows: In section I, the relevance of energy management (EnM) in the industry, barriers, organizational aspects, standards, successful initiatives and identification of EnMPs practices used in the industry are briefly discussed. In section II, materials and methods, the methodology and objectives (general and specific) are described. Then, an overview of technical and managerial actions for EnM in the industry, the Delphi method and the adopted reliability measure are presented. In section III, the set of technical and managerial actions recommended is presented in the form of a questionnaire, the Delphi method is applied, and the results of the application are presented and discussed. Finally, in section IV, conclusions, limitations and perspectives for future work are presented.

MATERIAL AND METHODS

The research is characterized as quali-quantitative, exploratory and descriptive, presenting a statistical analysis for the questionnaire answers.

The general objective of the article is to propose a set of technical and managerial actions recommended for an Energy management system (EnMS) in EII and to carry out a Delphi study for referendum, after consulting a group of specialists. The specific objectives established are: (i) Describe EnMPs in the industry; (ii) Propose a set of technical and managerial actions based on the ISO 50001 standard to conduct an EnMS in the EII; (iii) Carry out a Delphi study to endorse and obtain consensus on the proposed set of technical and managerial actions.

A. Rationale

(i)Technical and managerial actions recommended

In the literature, there is no single and cohesive definition for the term “Energy Management Practices” (EnMPs), since they can be seen from different perspectives: technological, financial, managerial, organizational, etc.

In a case study applied in the Swedish foundry industry, with the objective of identifying, classifying and characterizing EnMPs, [1010 Sa A, Paramonova S, Thollander P, Cagno E. Classification of industrial energy management practices: a case study of a swedish foundry. Energy Procedia 2015;75:2581-8. Available from: http://dx.doi.org/10.1016/j.egypro.2015.07.311.
http://dx.doi.org/10.1016/j.egypro.2015....
] it was found that such practices can be better understood in the form of continuous or frequent technical and managerial actions. This interpretation is in accordance with the ANSI/MSE 2000 standard, which stipulates that EnMPs can be arranged in the form of technical and managerial actions and can also be arranged according to the phases of the PDCA cycle.

A list of EnM practices frequently mentioned in the scientific literature and established within the PDCA cycle is presented in tables 1, 2, 3 and 4.

Table 1
Technical And Managerial Actions Established In The Phase Plan (Pdca Cycle)

Table 2
Technical And Managerial Actions Established In The Phase Do (Pdca Cycle)

Table 3
Technical And Managerial Actions Established In The Phase Check (Pdca Cycle)

Table 4
Technical And Managerial Actions Established In The Phase Act (Pdca Cycle)

It appears that due to the complexity inherent to EnM and the unfolding of actions, some of the management practices, whether technical or managerial, may require activities and be inserted in more than one phase of the PDCA cycle.

Thus, a set of recommended technical and managerial actions can be gathered to conduct EnMS activities, organizing the actions in order to consider the attributions recommended by the ISO 50001 standard for the top management, energy manager and Energy Management Team ( EnMT ).

The set of technical and managerial actions related to an EnMS is arranged in four parts: (i) Technical and managerial actions recommended for the EnMS - Energy manager; (ii) Technical and managerial actions recommended for the EnMS - Energy Management Team; (iii) Technical and managerial actions recommended for EnMS - Top management; (iv) Technical and managerial actions recommended for EnMS - Company. The term “company” refers to activities developed by any areas of the organization in order to meet the EnMS.

Although the energy manager is part of EnMT, the technical and managerial actions recommended in items 1, 2 and 3, relating to the energy manager, are highlighted in the EnMT questionnaire - in a separate provision to highlight the relevant human skills necessary for good performance of the EnMS as reported in ISO 50001 and in the scientific literature [1414 Abdelaziz EA, Saidur R, Mekhilef S. A review on energy saving strategies in industrial sector. Renewable and Sustainable Energy Reviews. 2011; 15(1): 150-68.], [1919 Chan DYL, Huang CF, Lin WC, Hong GB. Energy efficiency benchmarking of energy-intensive industries in Taiwan. Energy Convers Manag.2014; 77: 216-20.], [2525 Trianni A, Cagno E, Thollander P, Backlund S. Barriers to industrial energy efficiency in foundries: a European comparison. J. Clean. Prod. 2013; 40: 161-76.], [2828 U.S. EPA. United States Environmental Protection Agency. 2006. Teaming Up to Save Energy. Washington, D.C.: Climate Protection Division, Report 430-K-05-007.].

Delphi Method

Delphi is a research method in which knowledge and assumptions about a particular issue or process under study are collected in an iterative process. This is an especially useful method when the phenomenon under study is complex, or when the subject is delicate and difficult to define, awkward to talk about, politically sensitive, etc. [2929 Lebreton JM, Sente JL. Answers to 20 Questions About Interrater Reliability and Interrater Agreement. Organizational Research Methods. 2008 October; 11(4): 815-852.].

The Delphi method is structured in several rounds of communication without face-to-face interaction, that is, the study is conducted with a certain degree of anonymity. It is a method used especially in research to collect specialists opinion data on medium and long-term challenges, issues and/or problems [2121 Palm J, Thollander P. An interdisciplinary perspective on industrial energy efficiency. Appl. Energy. 2016; 87; 3255-61.].

The Delphi method is usually organized in rounds, where specialists participate. It starts with a questionnaire about the subject to be analyzed or problem to be discussed. Typically, there is an initial phase of inputting information about the problem, a second phase of discussing the views of the dissenting group members, and a final phase of evaluation.

The Figure 1 presents the phases of the Delphi method from the completion of the interview or the sending of the questionnaire to the specialists

Figure 1
Execution Thread of a Delphi Query. Adapted from [3131 Wright JTC, Giovinazzo RA. Delphi - [A Tool to Support Forward Planning]. Caderno de Pesquisas em Administração. 2000; 1(12); 54-65.]

Following the flow shown in Figure 1, the questionnaire is initially prepared and the specialists who will participate in the study are selected. Then, the questionnaire is applied to the group of specialists and, provided that the expected consensus is reached in the first round, the process is terminated and the results are compiled into a final report.

If there is no consensus, the responses are evaluated and the information is returned to the group. Then, a new questionnaire is designed to conduct the second round of the study in order to reach consensus among specialists. If uncertainty persists, the third and final round begins to reach consensus, if convergence is not reached, a new questionnaire proposal must be prepared.

To achieve the objective of this research project, a questionnaire will be applied to evaluate the technical and managerial actions identified in the literature review regarding EnMPs.

The Delphi Study applied in this work can be classified as a modified Delphi Study, designated “e-Delphi” according to [3232 Hasson F, Keeney S. Enhancing rigour in the Delphi technique research. Technological Forecasting and Social Change. 2011; 78(9); 1695-704.]. This is due to the fact that the first round had a format based on a set of pre-defined questions.

The number of rounds estimated for the application of this methodology is at least two, reaching a maximum of three, in order to obtain reasonable results. According to Laakso [3333 Laakso K, Rubin A, Linturi H. The Role of Regulation in the Mobile Operator Business in Finland. Foresight. 2012; 15(2).], a greater number than three rounds is not recommended due to time constraints and the fact that there are no significant changes in later rounds, as evidenced by previous experiments.

The Delphi method chosen for the purpose of this project is also configured in the one presented by [3030 Makitalo M, Hilmola OP. Analysing the future of railway freight competition: a Delphi study in Finland. Foresight. 2012; 12(6): 20-37.], using, in particular, the elements presented in Table 5.

Table 5
Elements of The Delphi Method Adopted

B. Inter Rater Reliability

The Inter Rater Reliability (IRR), is defined as a measure that emphasizes the relative consistency or similarity of rater responses [3434 Linstone HA, Turoff M. The Delphi Method Techniques and Applications. Edited by New Jersey Institute of Technology With a Foreword by University of Southern California, 2002.]. Therefore, the application of the IRR statistical method does not emphasize the equality of the absolute value of the evaluators' answers, but the relationship between these answers, thus expressing the reliability of the evaluated sample.

There are several statistical methods to estimate the IRR, and the choice of which method to use depends on the characteristics and the way in which the sample is collected. In this work, the sample to be evaluated are closed questions, containing a choice scale for the answers. Furthermore, each question was answered by multiple judges (evaluators). According to [3535 James LR, Demaree RG, Wolf G. Estimating within-group interrater reliability with and without response bias. J. Appl. Psychol. 1984; 69(1): 98-85.], when different judges evaluate a single question, using a scale for its answer, the IRR can be calculated using the equations mentioned below:

I R R = r W G ( 1 ) = 1 ( S X j 2 σ E U 2 ) (1)

σ E U 2 = ( A 2 1 ) / 12 (2)

Where:

A=Number of possible answers alternatives for the questions.

σEU2=Variance of a rectangular or uniform distribution.

SXj2=Sample variance.

In the condition that the vast majority or all evaluators have the same position, which does not necessarily indicate that everyone has gauged the same answer to the question, the IRR can assume values between 0 and 1, and the closer or equal to 1 the value of the IRR is, the higher the level of reliability among the evaluators for the evaluated question. On the other hand, IRR values close to or equal to zero indicate a degree of low reliability among the evaluators.

RESULTS

In order to refine and obtain consensus on the recommended technical and managerial actions proposed for EnMS in the EII, the Delphi study was applied. The study was conducted among specialists with extensive experience in the industrial, teaching and research areas, all with the title of PhD. Two rounds of questionnaire were planned. In the first round, specialists were asked to inform their level of agreement with the recommended technical and managerial actions, presented in Section 3, according to a six-point Likert scale.

After the necessary adjustments to the content of the questionnaires, the specialists were submitted to a second round of questionnaires, whose results for each round are presented in Section 3.

Preparation of the Preliminary Questionnaire

The elaboration of the preliminary questionnaire was based on the technical and managerial actions presented in Tables 1, 2, 3 and 4, in order to obtain the position of the specialists regarding the pertinence and relevance of the set of technical and managerial actions proposed for EnMS in the EII.

The set of recommended technical and managerial actions, shown in Table 6, is divided into four parts: (i) Questions 1 to 3 are related to the Energy manager; (ii) questions 4 to 11 are related to EnMT; (iii) questions 12 to 19 are related to Top management and, finally, (iv) questions 13 to 40 are related to Company.

Table 6
Set Of Recommendated Technical (T) And Managerial (M) Actions

The technical and managerial actions can also be classified according to human, technological and organizational (HTO) aspects, allowing for further consideration and analysis of the influence on the performance of an EnMS. The technical and managerial actions from 1 to 4 can be graded on human aspects, from 5 to 34 on organizational aspects, and from 35 to 40 on technological aspects.

Characterization and Selection of Specialists Participating in the Delphi Study

The definition of specialists is carried out according to works published by Boyer [3636 Boyer EL. Scholarship reconsidered: priorities of the professoriate. Jossey Bass. 1997; 160.], in which aspects related to research, applications and teaching are analyzed. In order to effectively characterize the participants of the Delphi study as specialists, fourteen professionals with knowledge in the energy area were selected, in which important characteristics were identified, such as years of experience, number of published articles and participation in projects, research, etc.

The Table 7 presents the characteristics of the specialists according to their experience in research, project implementation and/or consultancy and in teaching activities.

Table 7
Summary Of Expertise Experience

The Table 8 contains the characteristics of specialists in the amount of work they have authored, projects and courses taught.

Table 8
Summary of the numbers of publications by specialists

A. Results and analysis of the First Round of Questions

Table 9 presents the results of the first round. With the specialists’ answers, the inter-rater agreement index was applied, according to the model proposed in [3535 James LR, Demaree RG, Wolf G. Estimating within-group interrater reliability with and without response bias. J. Appl. Psychol. 1984; 69(1): 98-85.], where the degree of agreement of a question is statistically measured according to the answers of several people to the same question, indicating if there is a consensus among the interviewees. Their values can vary between 0 (zero) and 1 (one). The maximum value equal to 1 (one) means total agreement from all specialists, however, an IRR value ≥ 0.8 is acceptable to express a consensus.

This allows the technical and managerial actions recommended to be endorsed and there is a consensus among specialists for the practice of EnMPs in EII.

Table 9
Results of the first round of questions

After the first submission (1st round), there was a high level of agreement among the evaluators, as the vast majority of questions had an IRR above 0.8, which is considered a reference value, with the exception of questions # 4, #6, #8, #14, #15, #16, #18, #23, #33, #34, #37 and #40, representing 30% of the total.

Questions with an IRR greater than or equal to 0.8, that is, 28 (twenty-eight) questions, do not need to be changed, as the evaluators present a strong tendency to agree on their content. As for the questions with IRR between 0.7 and 0.8, there is no need for changes, but there is a need to forward clarifications for a better judgment of the specialists. The only exception is question four, for which a better description was made, without, however, changing its initial understanding.

Below, we have the questions originally proposed, followed by clarifications for a better understanding of the specialists:

• Question 4 (IRR 0.73) reformulated: The multifunctional EnMT motivated in an ad hoc structure (defined purpose), as the initial proposition of establishing an EnMT.

Clarification: The proposition of an EnMT formalized in the company organizational chart and integrated into the company is presented as a better recommended solution, see propositions by [3737 Capehart W, Turner WC, Kennedy WJ. Guide to Energy Management. ed. 4 th, The Fairmont Press and Marcel Dekker Inc., 2003.] [3838 Turner WC, Doty S. Energy Management Handbook. ed. 6 th, The Fairmont Press, 2007. Lilburn GA]. However, in reality, given several factors in which financial aspects prevail, only in some developed countries and in a limited number of companies (generally large corporations with intensive energy use) is this practice adopted. EnMS standards, such as ISO 50001, EN 16001, ANSI MSE 2000, and recommendations from international bodies, such as the US Environmental Protection Agency (EPA) Guide Energy Management, explicitly state the need to compose an EnMT.

• Question 16 (IRR 0.73). Top management should identify the scope (coverage of activities, facilities and decisions) and boundaries (physical or local and/or organizational limits) of the EnMS.

Clarification: This issue is maintained because it complies with the requirements established in the NBR ISO 50001 standard. Top management must verify the scope and boundaries to be addressed by the EnMS [1313 Associação Brasileira de Normas Técnicas. NBR ISO 50001:2011 - Sistemas de Gestão da Energia - Requisitos com orientações para uso. Rio de Janeiro, 2011.].

• Question 34 (IRR 0.73). The Company should analyze and integrate the EnMS with other compatible systems, such as: management of production processes, quality, environmental, GHG, risks, LCA, assets, CSR, OSH.

Clarification: The scientific literature reports, in several research works [66 Thollander P, Ottosson M. Energy management practices in Swedish energy-intensive industries. J. Clean. Prod. 2010; 18(12): 1125-33.], [77 Schulze M, Nehler H, Ottosson M, Thollander P. Energy management in industry - a systematic review of previous findings and an integrative conceptual framework. J. Clean. Prod. 2016; 112: 3692-708.] and [1414 Abdelaziz EA, Saidur R, Mekhilef S. A review on energy saving strategies in industrial sector. Renewable and Sustainable Energy Reviews. 2011; 15(1): 150-68.], the need to perform the integration of EnMS with other compatible systems. The integration of management systems enables cost reductions, standardization of procedures, greater control over the company's operation, improvement in the quality of information, among others

Question 23 (IRR 0.76). The Company should adopt the use of ISO 50001 energy standards on the condition of certification or self-declaration (initial stage).

Clarification: Question maintained for being in compliance with the requirements established in the ISO 50001 standard, which indicates that the standard is applicable to any organization that wishes to ensure that it complies with its established energy policy and demonstrates such conformity to third parties, which can be confirmed through a self-assessment and self-declaration [1313 Associação Brasileira de Normas Técnicas. NBR ISO 50001:2011 - Sistemas de Gestão da Energia - Requisitos com orientações para uso. Rio de Janeiro, 2011.].

• Question 37 (IRR 0.76). The company should provide the electronic system for monitoring and measuring energy in real time.

Clarification: This issue is maintained because it complies with the requirements established in the ISO 50001 standard, which indicates that an energy measurement plan appropriate to the size and complexity of the organization and its monitoring and measurement equipment must be defined and implemented, ranging from utility meters to complete monitoring and measurement systems, containing software for real-time monitoring and automatic analysis [1313 Associação Brasileira de Normas Técnicas. NBR ISO 50001:2011 - Sistemas de Gestão da Energia - Requisitos com orientações para uso. Rio de Janeiro, 2011.].

• Question 14 (IRR 0.77). Top management should appoint a representative for the role of energy manager and approve EnMT by declaring support for EnMS.

Clarification: Top management must demonstrate its commitment to support the EnMS and continually improve its effectiveness through activities such as designating a representative and approving the formation of an EnMT [1313 Associação Brasileira de Normas Técnicas. NBR ISO 50001:2011 - Sistemas de Gestão da Energia - Requisitos com orientações para uso. Rio de Janeiro, 2011.].

• Question 8 (IRR 0.78). EnMT should encourage and conduct measures to provide company employees with education, training, safety and occupational health (energy), so that there is awareness, competence and change in organizational culture, including that of EnMT itself.

Clarification: The organization shall identify training needs associated with controlling its significant energy uses and the operation of its EnMS [1313 Associação Brasileira de Normas Técnicas. NBR ISO 50001:2011 - Sistemas de Gestão da Energia - Requisitos com orientações para uso. Rio de Janeiro, 2011.].

• Question 40 (IRR 0.78). The company should provide software (computer programs), simulators for diagnosis, modeling and statistical analysis of energy systems.

Clarification: The scientific literature reports in several research papers [77 Schulze M, Nehler H, Ottosson M, Thollander P. Energy management in industry - a systematic review of previous findings and an integrative conceptual framework. J. Clean. Prod. 2016; 112: 3692-708.]; [88 Ates SA, Durakbasa NM. Evaluation of corporate energy management practices of energy intensive industries in Turkey. Energy. 2012; 45(1): 91-81.]; [1414 Abdelaziz EA, Saidur R, Mekhilef S. A review on energy saving strategies in industrial sector. Renewable and Sustainable Energy Reviews. 2011; 15(1): 150-68.]; [3939 Dobes V. New tool for promotion of energy management and cleaner production on no cure, no pay basis. J. Clean. Prod. 2013; 39: 255-64.], the importance of providing software and simulators for diagnosis, modeling and statistical analysis of energy systems. This software can be made available by public institutions such as the National Energy Conservation Program - PROCEL and the United States Department of Energy - DOE, universities and companies specialized in energy efficiency.

• Question 33 (IRR 0.79). The company should analyze and adopt appropriate payback criteria in equipment replacement investments and in the analysis of energy efficiency opportunities.

Clarification: The scientific literature reports in several research papers [1616 Rudberg M, Waldemarsson M, Lidestam, H. Strategic perspectives on energy management: a case study in the process industry. Appl. Energy. 2013; 104; 487-96.] [2525 Trianni A, Cagno E, Thollander P, Backlund S. Barriers to industrial energy efficiency in foundries: a European comparison. J. Clean. Prod. 2013; 40: 161-76.] [3232 Hasson F, Keeney S. Enhancing rigour in the Delphi technique research. Technological Forecasting and Social Change. 2011; 78(9); 1695-704.] the need to evaluate the payback criterion to enable energy efficiency projects.

Questions with IRR below or equal to 0.7, that is, questions #6, #15 and #18 were reformulated and forwarded to the specialists with additional clarifications. Below are the questions originally proposed, followed by justifications for their reformulation.

• Question 15 (IRR 0.55) reformulated: Top management could (in view of EnMT's volunteer work), recognize initiatives and good performance, rewarding the team with prizes and financial bonuses.

Rationale for Restatement: The United States Environmental Protection Agency (EPA) report “Energy Star: Guidelines for Energy Management” prescribes that an organization with a fully implemented EnMS stipulate rewards for successful EnM initiatives and performance. [2222 Giacone E, Mancò S. Energy efficiency measurement in industrial processes. Energy. 2012; 38(1): 331-45.]

• Question 6 (IRR 0.66) reformulated: EnMT should prepare its work plan, stating that, among other activities, it needs to monitor bills for electricity, gas, relevant fuels, water consumption, etc.

Justification for reformulation: The Teaming Up to Save Energy report from the US environmental protection agency explains the need for EnMT to have a work plan where, among other activities, is the establishment of an action plan [4040 Energy Star. Energy Star Guidelines for Energy Management, 2017.].

• Question 18 (IRR 0.70) reformulated: Top management should approve the energy review, objectives, energy targets and action plans. (Within its budgetary limits and eventually, hiring specialists for advice).

B. Results and analysis of the Second Round of Questions

After the results of the first round, questions #6, #15 and #18 were then reformulated and, together with clarifications, were then forwarded to the specialists to carry out and re-express their opinions on the recommended technical and managerial actions. After returning the completed questionnaires, it was found that there was a consensus among the specialists, as all questions had an IRR > 0.8, as shown in table 10.

Table 10
Results of the 2nd round of questions

DISCUSSION

A detailed analysis of the results obtained in the first and second rounds of the Delphi study is presented in the topic of results.

The research work showed that the set of technical and managerial actions recommended in the proposal obtained a favorable opinion from the specialists, attesting to the pertinence and relevance, with the possible applicability to contribute to the creation, organization and conduct of an energy management system.

CONCLUSION

The present study presented a description of EnMPs for EII in the form of recommended technical and managerial actions, which are based on successful initiatives in the industry. These actions are arranged within the PDCA cycle and also meet the requirements of EnMS ANSI/MSE 2000 and ISO 50001 standards. Thus, the first specific objective was achieved.

The identified technical and managerial actions were arranged in a manageable set to implement and conduct an EnMS in EII. The set of technical and managerial actions obtained was organized in such a way as to consider the attributions and responsibilities established by the ISO 50001 standard, which advocates the establishment of a directorate designated Top management (responsible for creating, organizing and conducting an EnMS), the indication of an energy manager and the composition of an EnMT. In this way, the second specific objective was achieved.

The set of technical and managerial actions recommended for EnM in the industry was endorsed by conducting a Delphi study, to obtain consensus among specialists with extensive experience in the industrial area, in teaching and in research, thus meeting the third specific objective established.

The availability of a set of recommended technical and managerial actions presents application perspectives in different situations, such as: (i) diagnosis; (ii) assessment of organizational potential; (iii) implementation of EnMS and energy efficiency programs; (iv) constitute a basis for improvements in implemented systems; (v) supply of elements to subsidize the creation, organization and conduction of an EnMS.

As a limitation of the method, it is highlighted that even a well-designed Delphi study may not understand the complete set of ideas and concepts regarding the subject of interest, since the specialists selected to participate in the study directly influence the results obtained. Still, the opinion of the specialists is of fundamental importance for the accomplishment of the Delphi study, however, it may not consider all aspects necessary for the practical application of the model developed.

In future works, case studies can be carried out in order to verify: (i) effectiveness of the applicability of the set of technical and managerial actions recommended for EnM in the EII; (ii) extract relationships between the technical and managerial actions recommended and classified in human, technological and organizational aspects.

REFERENCES

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  • Funding

    The present work was carried out with the support of the Brazilian Federal Agency for Support and Evaluation of Graduate Education (CAPES) - within the Ministry of Education of Brazil- Financing Code 001.

Edited by

Editor-in-Chief:

Alexandre Rasi Aoki

Associate Editor:

Clodomiro Unsihuay Vila

Publication Dates

  • Publication in this collection
    19 June 2023
  • Date of issue
    2023

History

  • Received
    10 May 2022
  • Accepted
    22 July 2022
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