Glucosyltransferase production by Klebsiella sp. K18 and conversion of sucrose to palatinose using immobilized cells

Produção de glicosiltransferase por Klebsiella sp. K18 e conversão de sacarose em palatinose utilizando células imobilizadas

INDUSTRIAL MICROBIOLOGY

Glucosyltransferase production by Klebsiella sp. K18 and conversion of sucrose to palatinose using immobilized cells

Produção de glicosiltransferase por Klebsiella sp. K18 e conversão de sacarose em palatinose utilizando células imobilizadas

Daniela C. Orsi; Haroldo Y. Kawaguti; Hélia H. Sato ^*

Laboratório de Bioquímica de Alimentos, Departamento de Ciência de Alimentos, Faculdade de Engenharia de Alimentos, Universidade Estadual de Campinas, Campinas, SP, Brasil

ABSTRACT

The strain Klebsiella sp. K18 produces the enzyme glucosyltransferase and catalyses the conversion of sucrose to palatinose, an alternative sugar that presents low cariogenicity. Response Surface Methodology was successfully employed to determine the optimal concentration of culture medium components. Maximum glucosyltransferase production (21.78 U mL^-1) was achieved using the optimized medium composed by sugar cane molasses (80 g L^-1), bacteriological peptone (7 g L^-1) and yeast extract (20 g L^-1), after 8 hours of fermentation at 28°C. The conversion of sucrose to palatinose was studied utilizing immobilized cells in calcium alginate. The effects of the alginate concentration (2-4%), cell mass concentration (20-40%) and substrate concentration (25-45%) were evaluated and the yield of palatinose was approximately 62.5%.

Key-words: cell immobilization, glucosyltransferase, Klebsiella sp, palatinose, response surface methodology.

RESUMO

A linhagem Klebsiella sp. K18 produz a enzima glicosiltransferase que catalisa a conversão de sacarose em palatinose, um açúcar alternativo que apresenta baixa cariogenicidade. Metodologia de Superfície de Resposta foi empregada com sucesso para determinar a concentração ótima dos componentes do meio de cultivo. A máxima produção de glicosiltransferase (21,78 U mL^-1) foi obtida utilizando o meio de cultivo otimizado composto por melaço de cana de açúcar (80 g L^-1), peptona bacteriológica (7 g L^-1) e extrato de levedura (20 g L^-1), após 8 horas de fermentação a 28°C. A conversão de sacarose em palatinose foi estudada utilizando células imobilizadas em alginato de cálcio. Os efeitos da concentração de alginato (2-4%), concentração de massa celular (20-40%) e concentração de substrato (25-45%) foram avaliados e a porcentagem de palatinose foi de aproximadamente 62,5%.

Palavras-chave: imobilização celular, glicosiltransferase, Klebsiella sp, palatinose, metodologia de superfície de resposta.

INTRODUCTION

Sucrose is the main sweetener used in food production, however, the excessive and imbalanced consumption of high-sucrose foods is a contributory factor to cause obesity and dental caries. In recent decades, the production of new sweeteners as alternative to sucrose has aroused great interest. Palatinose or isomaltulose (6-O-α-D-glucopyranosyl-D-fructofuranose) is a reducing sugar and a structural isomer of sucrose, naturally present in honey in small quantities (10). Palatinose is a low-cariogenic sugar (8), selectively promotes growth of beneficial bifido-bacteria among human intestinal microflora (1) and it has sweetener taste and bulk similar to sucrose (12). The safety of applying isomaltulose on diet has been carefully studied, resulting in its approval use as human food (7). Also, palatinose has been used as raw material to produce Isomalt^®, a sugar-alcohol that presents reduced caloric content and non-cariogenic features (16). Palatinose is obtained by enzymatic transglucosylation of sucrose using the microorganisms Protaminobacter rubrum (2), Erwinia sp (4,7), Serratia plymuthica (15) and Klebsiella sp (3,11). These bacterias are known to produce the intracellular enzyme α-glucosyltransferase (EC 5.4.99.11) transforming sucrose in palatinose. In a previous study it was isolated, from over-ripe fruits, the strain Klebsiella sp. K18 that produces glucosyltransferase and catalyses the conversion of sucrose to palatinose (11). In this work we used response surface methodology to study the combined effect of the components of the media and to optimize their concentration aiming to obtain maximum production of glucosyltransferase. This study, also, aimed to develop a palatinose biocatalyst consisting of Klebsiella sp. K18 cells immobilized in calcium alginate particles.

MATERIALS AND METHODS

Microorganism

The strain Klebsiella sp. K18, a glucosyltransferase producing bacterium, was isolated in the Laboratory of Food Biochemistry (State University of Campinas) and used throughout this work. The microorganism was maintained on agar slants composed of 6% (w/v) sucrose, 4% (w/v) peptone, 0.4% (w/v) beef extract and 2% (w/v) agar.

Culture medium optimization using Response Surface Methodology

The study for culture medium optimization was carried out using Response Surface Methodology in order to identify optimum parameter levels for glucosyltransferase production. The two level rotatory central composite design (2³-RCCD) was used with a combination of the concentration levels of the independent variables (Table 1). The variables studied were sugar cane molasses (10-150 g L^-1), bacteriological peptone (0-14 g L^-1) and yeast extract Prodex^® (0-40 g L^-1). The levels studied with the decoded values are shown in Table 2. All data were treated with the aid of STATISTICA^® 5.5 from Statsoft Inc. (2325 East 13th Street, Tulsa, OK, 74104, USA). The strain was grown in 250 mL Erlenmeyer flasks containing 50 mL of a seed culture medium according to 2³-RCCD, for 24 h at 30°C in an orbital shaker (New Brunswick Scientific, Edison, N.J., U.S.A). An aliquot of 5 mL of the seed culture was transferred to flasks containing 45 mL of the former medium and incubated at 30°C for 12 h, shaken at 200 rpm. The culture broth was centrifuged and the cell mass was suspended in 20 mL citrate-phosphate buffer 0.05 M, pH 6.0. For the extraction of intracellular enzyme, the cell mass was disrupted by ultrasonic vibration Labline Ultra-Tip (Labline Instruments, Inc., Illinois, USA). After cell wall disruption, the samples were centrifuged and the enzyme activity of the supernatant was determined.

Batch enzyme kinetic studies and production of cell biomass

Cell biomass production was performed in a 6.6-L bioreactor New Brunswick Bioflo IIc (New Brunswick Scientific, Edison, NJ, USA) with a 3.0-L working volume. The growth of microorganism, alteration of the pH culture medium and the production of glucosyltransferase were carried out at 26°C, 28°C, 30°C and 35°C. A loop full of culture was inoculated in 250 mL Erlenmeyer flasks containing 50 mL of culture medium optimized and incubated in an orbital shaker 200 rpm at 30°C for 24 h. An aliquot of 300 mL of seed culture was inoculated in the bioreactor containing 2700 mL of the optimized medium. The airflow rate was 1 vvm and the agitation speed was set at 200 rpm. Samples were collected at time-defined intervals and submitted to analysis.

Analytical methods

The glucosyltransferase activity was performed by increasing the reducing power from a solution containing sucrose, according to Park et al. (11). A mixture of 0,45 mL of a 4% (w/v) sucrose solution in 0.05 M citrate-phosphate buffer pH 6.0 and 0,05 mL of enzyme solution was incubated for 20 min at 35°C. Reducing sugars were measured by Somogy method (12) using glucose as standard. One activity unit (U) of glucosyltransferase is defined as the amount of enzyme that liberates one µmol of reducing sugars minute^-1 mL^-1 from sucrose under standard assay conditions. A Beckman DU 70 spectrophotometer (Beckman-Coulter, Inc., Fullerton, CA, USA) was used to monitoring cell growth by measurement of the optical density at 660 nm (OD₆₆₀) and the pH of the culture medium was measured with a potentiometer.

Immobilization method and conversion of sucrose to palatinose

The sodium alginate solution was mixed with appropriate amount of the cell suspension in the volume proportion of 1:2. Immobilized beads were prepared by drop wise extrusion of the cell-alginate suspension in 2% (w/v) CaCl₂ solution using a MasterFlexs L/S multichannel peristaltic pump (ColeParmer Instrument Co., Vernon Hills, Il, USA) to form 3 mm diameter beads, which were maintained immersed in the same solution for 12 h at 5°C. The beads were then washed with sterile distilled water and transferred to packed-bed reactors (150 mm x 30 mm) maintained at 30°C. Sucrose solution was then passed through the reactors in an ascending flow of approximately 2 mL min.^-1. Values of sodium alginate concentrations (2-3%), cell mass concentrations (20-40%) and substrate concentrations (25-45%) were used for studying their effect on the conversion of sucrose to palatinose.

Sugar analysis

The sugar determination was conducted by HPLC-PAD. The HPLC analysis was performed using a DIONEX-DX 600 chromatograph with an IP25 isocratic pump and an electrochemical detector. A Carboc Pac^TM PA1 column (4mm×250 mm) and a 250 mM sodium hydroxide solution as the mobile phase were used for the sugar separation. The flow rate was 1 mL min^-1 at 20°C and the carbohydrates were analyzed comparing their retention times with those of fructose, glucose, sucrose and palatinose standards (Sigma Ultra^®-Sigma Chemical Co., St. Louis, MO, USA).

RESULTS AND DISCUSSION

Culture medium optimization using Response Surface Methodology

Response Surface Methodology was employed to evaluate the levels of the variables that significantly affected the dependent variable, named as glucosyltransferase activity. The effect estimates for the 2³-FCCD for each variable, sugar cane molasses, bacteriological peptone and yeast extract Prodex^® were reported in Table 3. The analysis of the effects demonstrates that the linear main effects of sugar cane molasses (p<0.0026) and bacteriological peptone (p<0.0130) were highly significant and had positive influence in the enzyme activity. This suggest that the concentrations of these components had a direct relationship with the glucosyltransferase production. Statistical evaluation of the model was made by Fisher's test, obtained from analysis of variance, whose results are shown in Table 4. Based on the F test, the model is predictive, since its calculated F value is higher than the critical F value (F_model exceeded the tabulated value F_0.95,6,10 by 4.4 times). The pure error was very low (0.03), indicating good reproducibility of the model obtained. The R-square value (coefficient of determination) provides a measurement of how much the variability observed in the response values could be explained by the experimental factors and their interactions. A good model can explain most of the variations in the response and the closer R-square value is to 1.0, the better are the response predictions. In this study the adequacy of the model was obtained with a good determination coefficient (R² = 0.878).

On the basis of ANOVA, a second order model (Equation 1) was established, describing the glucosyltransferase activity (Y) as a function of sugar cane molasses (X₁); bacteriological peptone (X₂); and, yeast extract Prodex^® (X₃). The coded model was used to generate response surfaces and contour curves (Fig. 1) for the analysis of the variable effects on glucosyltransferase activity.

Y = 9.91 + 0.99.X₁ + 0.44. X₂ - 1.46.X₁²

- 0.90. X₂² - 0.84. X₃² - 0.56. X₁. X₃

The response surfaces and contour curves represented the predicted model, indicating the levels of the variables for an optimal process. The model predicted the maximum activity in culture medium composed by sugar cane molasses 80 g L^-1, bacteriological peptone 7 g L^-1 and yeast extract Prodex^® 20 g L^-1. After 12 h. of fermentation at 30°C was obtained 9.94 U mL^-1 (average of the central points).

Kawaguti et al. (5) obtained 6.65 U mL^-1 of glucosyltranferase activity from Erwinia sp cells, after 15 h of fermentation at 30°C, using the optimized culture medium composed by sugar cane molasses 100 g L^-1, corn steep liquor 60 g L^-1 and yeast extract 8 g L^-1. The medium components sugar cane molasses and corn steep liquor (agroindustrial by-products) were used with the purpose of resulting in a low cost culture media. In this work, the strain Klebsiella sp. K18 showed low activity with the media utilized before (11). So, we studied the possibility of using medium components substitutes like sugar cane molasses and yeast extract Prodex^® as well as use Response Surface Methodology for media optimization to increase the glucosyltransferase production. After media optimization, the activity of glucosyltransferase was increased from 2.95 to 9.94 U mL^-1, approximately 3.4 times higher in correlation to the media used before (11), composed by sucrose 4% (w/v), bacteriological peptone 1% (w/v) and beef extract 0.4% (w/v). In addition, components sugar cane molasses and yeast extract Prodex^® were useful carbon and nitrogen source for enzyme production and they are cheaper components than sucrose and beef extract, what have contributed to reduce costs in the fermentation process.

Batch enzyme kinetic studies and production of cell biomass

After optimization of the culture medium components, the influence of temperature on the growth of Klebsiella sp. K18 to produce cell mass and glucosyltransferase in a 6.6-L bioreactor was assayed. Fig. 2 illustrates the glucosyltransferase production and cellular growth at temperatures ranging from 26°C to 35°C. The microorganism fermentations at different temperatures showed similar growth profiles and characteristics. The enzyme activity increased at the beginning of the cultivation (2 h of fermentation time) and reached a maximum level after 8 h, coinciding with the exponential growth phase, which characterized this enzyme as primary metabolic ones. Comparing fermentation at different temperatures, glucosyltransferase production was lower during fermentation at 35°C than those observed at 26°C, 28°C or 30°C. Moreover, the pH of the culture medium was about 5.7-5.3 during fermentations, suggesting little production of acid as a by-product. Maximum glucosyltransferase activity of 21.75 U mL^-1 was obtained after 8 h of fermentation at 28°C.

Moraes et al. (9) using the strain Erwinia sp obtained a glucosyltranferase activity of 15.61 U mL^-1 after 8 h of fermentation at 30°C, whose culture medium was composed by sugar cane molasses 12% (w/v), bacteriological peptone 4% (w/v) and beef extract 0.4% (w/v). The glucosyltransferase production from Erwinia sp was lower during fermentation at 32°C, due to enzyme thermosensibility. Other works, observed for glucosyltransferase-producing strains, such as Klebsiella planticola (3), Serratia plymuthica (15), Protaminobacterrubrum (2), Erwinia sp (4) that the biomass concentration increased during the first 8 to 24 h of fermentations at temperatures ranging from 26°C to 30°C.

Conversion of sucrose to palatinose using immobilized cells

The cell biomass of strain Klebsiella sp. K18 was obtained from bioreactor fermentation at 28°C, using culture medium optimized, as previously described. Three concentrations (2%, 3% and 4% w/v) of sodium alginate were tested for cell immobilization. The effect of alginate concentration on palatinose production was showed at Fig. 3. The highest palatinose production (62.1%) was obtained with beads prepared from 2% calcium alginate, after 24 h of reaction. As the alginate concentration increased (3% and 4%), the conversion of sucrose to palatinose was reduced, may be due to the lower diffusion efficiency of beads. The immobilized cells in alginate 4% showed lower palatinose production and the conversion rate decreased quickly to 31.4%, after 72 h. Also, the immobilized cells in sodium alginate 2% and 3% showed slightly decreasing on conversion rates, reaching of 52.6% and 48.3% respectively, after 72 h.

The effect of cell loading on palatinose production was investigated in the next experiment, using immobilized cells in 2% alginate concentration. The conversion of sucrose to palatinose using 20%, 30% and 40% (w/v) cellular concentrations were 62.5%, 56.8% and 56.0%, respectively, after 24 h, as showed in Fig. 4. The beads with a cellular concentration of 20% and 30%, decreased slightly to 52.8% and 52.5% respectively, after 72 h. However, the beads with a cellular concentration of 40% showed a great decrease on palatinose production (18.0%), after 72 h. The rapidly decrease on palatinose production at high cell concentration occurred perhaps because the bead strength was affected and cells started coming out from the beads.

In the following experiment, the effect of different concentrations of substrate (25%, 35% and 45% w/v) on palatinose production was studied using cells immobilized in 2% alginate concentration and 20% cellular concentration and the results are shown in Fig. 5. Maximum palatinose conversion rate (62.3%) was achieved, after 24 h., at 35% sucrose concentration. Based in the results of this work, it was concluded that 2% alginate concentration, 20% cellular concentration and 35% sucrose concentration showed optimal result on palatinose production with immobilized cells. Using these conditions it was obtained approximately 62.5% of palatinose conversion rate after 24 h and the conversion rate decreased slightly to approximately 52.6% after 72 h. The biocatalyst consisted of Klebsiella sp. K18 immobilized cells in calcium alginate showed an efficient palatinose-bioconversion.

These results were in accordance with other works. Tsuyuki et al. (14) obtained 65.4% of palatinose from a 20% sucrose solution using Klebsiella planticola MX10 cells immobilized in 4% alginate. Li et al. (6) observed that Klebsiella sp LX 3 cells immobilized in 2% alginate and packed in 200 mL column reactors converted 65% of palatinose from a 30% sucrose solution passed through the column reactors in a flow speed of 2 mL min^-1. Moraes et al. (9) studied the effects of sucrose concentration on palatinose production, using Erwinia sp immobilized cells in calcium alginate. Cells (20% wet cells/v) entrapped in 1% alginate were packed in column reactors and sucrose solutions of different concentrations (12.5-60%, w/v) were passed through the columns. After 24 h of reaction, at 35°C, the yield of palatinose was approximately 50% from sucrose solutions ranging from 20% to 30%. The excess of sucrose (40-60%) affected the activity of the immobilized cells, decreasing the conversion of sucrose to palatinose.

ACKNOWLEDGEMENTS

The authors thank the financial assistance extended by the Coordenação de Pessoal de Nível Superior (CAPES).

Submitted: February 15, 2008; Returned to authors for corrections: June 29, 2008; Approved: February 25, 2009.

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Publication Dates

• Publication in this collection
  12 May 2009
• Date of issue
  Mar 2009

History

• Received
  15 Feb 2008
• Reviewed
  29 June 2008
• Accepted
  25 Feb 2009