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PROXIMATE COMPOSITION AND TECHNOLOGICAL CHARACTERISTICS OF DRY PASTA INCORPORATED WITH MICRONIZED CORN PERICARP1 1 Paper extracted from the monograph of the first author.

COMPOSIÇÃO E CARACTERÍSTICAS TECNOLÓGICAS DE MASSA ALIMENTÍCIA SECA INCORPORADA DE PERICARPO MICRONIZADO DE MILHO

ABSTRACT

Pastas are generally accepted all over the world, mainly because they are versatile, cheap and easy-to-prepare. They are not nutritionally balanced, since they provide mainly carbohydrates. As a result of this, it is important to use ingredients which could improve the nutritional deficiencies, without affecting the technological and sensorial characteristics. This study evaluated the effect of using wheat semolina and micronized corn pericarp (MCP), on the proximate composition, cooking quality and color of spaghetti type pasta. Spaghetti pasta was produced using wheat semolina with the incorporation of micronized corn pericarp, at levels of 0, 10, 20 and 30%. There were no significant differences (p > 0.05) between the formulated samples with regards to the contents of moisture and lipid, cooking time, weight gain and volume increase. As observed, supplementation with micronized corn pericarp presented significant difference on the contents of proteins, minerals, dietary fiber and solid soluble loss of the spaghetti pasta (p < 0.05). With increase in micronized corn pericarp concentration, the color difference became accentuated. The use of MCP appears to be viable, providing a nutritionally enriched product without further impairment on pasta quality.

Keywords:
Fiber; Pasta; Micronized pericarp; Wheat semolina; Corn.

RESUMO

Massas alimentícias apresentam boa aceitação em todo o mundo, principalmente devido à sua versatilidade, baixo preço e facilidade de preparo, porém, não são nutricionalmente equilibradas fornecendo basicamente carboidratos. Assim sendo, o uso de ingredientes alternativos que reduzam as essas deficiências nutricionais, sem afetar, no entanto, suas características tecnológicas e sensoriais. Este trabalho avaliou o efeito da utilização de semolina de trigo e pericarpo micronizado de milho (PMM) na composição físico -química, qualidade de cozimento e cor de massas tipo espaguete. Espaguete foi produzido utilizando farinha de trigo, com a incorporação de pericarpo de milho, nas concentrações de 0, 10, 20 e 30%. Não foram observadas diferenças no conteúdo de umidade e lipídios, tempo de cozimento, ganho de peso e aumento de volume (p > 0,05). Foi possível observar que a suplementação com pericarpo micronizado de milho apresentou diferença significativa no conteúdo de proteínas, minerais, fibras alimentares e perda de sólidos solúveis dos espaguetes (p < 0,05). Com o aumento da concentração de pericarpo micronizado de milho, a diferença de cor foi acentuada. A utilização de PMM mostrou-se viável, apresentando um produto enriquecido nutricionalmente sem maiores comprometimentos à qualidade final das massas.

Palavras-chave:
Fibra; Massa alimentícia; Pericarpo micronizado; Semolina de trigo; Milho.

INTRODUCTION

The demand for a balanced diet, with all required nutrients, combined with the convenience and quickness, has increased. In this context, foods which present health benefits, such as functional properties, with incorporation of nutrients and reduced caloric values are notable.

Pastas are made with flour and water and may contain egg (IBITOYE et al., 2013IBITOYE, W. O. et al. Preliminary Studies of the Chemical Composition and Sensory Properties of Sweet Potato Starch-Wheat Flour Blend Noodles. Nigerian Food Journal, Oshodi, v. 31, n. 2, p. 48-51, 2013.). It is an easy-to-prepare food, versatile, cheap and commonly consumed around the world, especially by the poor. It is an energetic food, which presents deficiencies regarding nutritional value and quality of protein and low fiber content, since they are mainly produced with wheat flour (SUN-WATERHOUSE; JIN; WATERHOUSE, 2013SUN-WATERHOUSE, D.; JIN, D.; WATERHOUSE, G. I. N. Effect of adding elderberry juice concentrate on the quality attributes, polyphenol contents and antioxidant activity of three fiber-enriched pastas. Food Research International, Barking, v. 54, n. 1, p. 781-789, 2013.; SIRICHOKWORRAKIT; PHETKHUT; KHOMMOON, 2015SIRICHOKWORRAKIT, S.; PHETKHUT, J.; KHOMMOON, A. Effect of partial substitution of wheat flour with riceberry flour on quality of noodles. Procedia - Social and Behavioral Sciences, Kentucky, v. 197, n. 1, p. 1006 -1012,2015.).

In 2015, Brazil exported approximately 1.312 tons of dry pastas with eggs. The United States and Portugal are the countries with the largest volume of exportation. This year, the consumption of pastas in Brazil has reached 4.35 kg/per capita (ABIMAPI, 2016). Several researchers have studied the supplementation of the nutritional properties of pastas (ROCHA et al., 2008ROCHA, D. R. C. et al. Pastas added of ora-pro-nobis (Pereskia aculeata Miller) dehydrated. Alimentos e Nutrição, São Paulo, v. 19, n. 4, p.459-465, 2008.; GALLEGOS-INFANTE et al., 2010GALLEGOS-INFANTE, J. A. et al. Quality of spaghetti pasta containing Mexican common bean flour (Phaseolus vulgaris L.). Food Chemistry, London, v. 119, n. 1, p. 1544-1549, 2010.; KAUR et al., 2012KAUR, G. et al. Functional properties of pasta enriched with variable cereal brans. Journal of Food Science Technology, Amritsar, v. 49, n. 4, p.467-474, 2012.; SUN-WATERHOUSE; JIN; WATERHOUSE, 2013SUN-WATERHOUSE, D.; JIN, D.; WATERHOUSE, G. I. N. Effect of adding elderberry juice concentrate on the quality attributes, polyphenol contents and antioxidant activity of three fiber-enriched pastas. Food Research International, Barking, v. 54, n. 1, p. 781-789, 2013.; SIRICHOKWORRAKIT; PHETKHUT; KHOMMOON, 2015SIRICHOKWORRAKIT, S.; PHETKHUT, J.; KHOMMOON, A. Effect of partial substitution of wheat flour with riceberry flour on quality of noodles. Procedia - Social and Behavioral Sciences, Kentucky, v. 197, n. 1, p. 1006 -1012,2015.). In general, the studies concluded that the inclusion of different ingredients could improve the nutritional value of pastas.

The Food and Agricultural Organization (FAO) defines dietary fiber as substances with animal or vegetal origin, resistant to enzymatic hydrolysis in the gastrointestinal system. The American Dietetic Association recommends the ingestion of 25 to 30 g of fiber per adult/day or 10 to 13 g/1000 Kcal (WHO, 2003). Adequate fiber consumption in a diet reduces the risk of developing some chronic diseases such as cerebrovascular accident (CVA), arterial hypertension, diabetes and gastrointestinal disorders (BERNAUD; RODRIGUES, 2013BERNAUD, F. S. R.; RODRIGUES, T. C. Fibra alimentar: ingestão adequada e efeitos sobre a saúde do metabolismo. Arquivos Brasileiros de Endocrinologia e Metabolismo, São Paulo, v. 57, n.6, p. 397-405, 2013.).

Corn grain is basically composed of endosperm, germ and pericarp. These structures differ due to the chemical composition. The pericarp is the structure that protects the other parts from external influence (climate, microorganisms and insects). The cell layers that compose this fraction, basically consist of hemicellulose (67%) and cellulose (23%). The pericarp represents approximately 5% of the total corn grain and its composition presents about 54% of the total dietary fiber content in the grain (PAES, 2006PAES, M. C. D. Aspectos físicos, químicos e tecnológicos do grão de milho. 1. ed. Sete Lagoas: Embrapa Milho e Sorgo, 2006. 6 p. (Circular técnica, 75).). The micronization process is based on the reduction of particles, which contributes to increase in particle solubility/bioavailability. In this context, this study evaluated the effect of using wheat semolina and micronized corn pericarp on the proximate composition, cooking quality and color of spaghetti type pasta.

MATERIAL AND METHODS

Raw material and composition of pasta

Wheat semolina, integral dehydrated egg (ASA, Nepomuceno, Brazil), water and micronized corn pericarp (MCP) were used to prepare the spaghetti type pasta. The MCP was utilized in the proportions of 0, 10, 20 and 30% for the spaghetti type pasta preparation of F0 (Control), F10, F20 and F30, respectively (Table 1). The ingredients were mixed in a universal trough (LIEME, AU-300, Brazil) for 15 min. Thereafter, the dough was extruded in a cylinder and molded in wire drawing no.10, in wires of approximately 0.30 m, which were extended over nylon screens and dried at an average room temperature of 29.3°C, and average relative humidity of 57% for 48 h. The spaghetti type pasta was packed into plastic bags of low density polyethylene, and stored at room temperature for posterior analysis. The experiments were performed in triplicates.

Table 1
Formulation of the spaghetti type pasta from wheat semolina and micronized corn pericarp.

The water content was adjusted according to the levels of addition of MCP, to obtain a dough with homogenous consistence.

Product analysis

Proximate composition

The MCP and spaghetti pastas were subjected to proximate composition (moisture, lipid, ash, protein and dietary fiber) analysis according to AOAC (2010). Carbohydrates were calculated by difference. The proximate composition of MCP was: 2.76 kg 100 kg-1 for moisture content, 7.13 kg 100 kg-1 for lipid content, 28.14 kg 100 kg-1 for protein content, 1.37 kg 100 kg-1 for ash content, 24.24 kg 100 kg-1 for fiber content and 36.36 kg 100 kg-1 for carbohydrate content. The caloric value was calculated according to Osborne and Voogt (1978OSBORNE, D. R.; VOOGT, P. The analysis of nutrient in foods. London: Academic. 1978.), with the conversion factors: 9 kcal for lipid g, 4 kcal for protein g and 4 kcal for carbohydrate g.

Cooking test

The cooking test was conducted as described by the International Method 66-50 (AACC, 2000).

Approximately, 10 g of the sample was cooked in 140 mL of boiling distilled water in a 500 mL beaker, and the optimum cooking time was evaluated by observing the time of disappearance of the opaque center in the pastas during cooking (every 10 s), by squeezing the pastas between two transparent glass slides.

The weight gain is the difference in weight of the cooked and uncooked pastas, which is expressed as the percentage weight of uncooked pastas. Approximately, 10 g of pasta was weighted before and after cooking, for the ideal cooking time. The analysis indicates the amount of water absorbed by the pasta during the cooking process.

The volume increase was determined before and after the ideal cooking time. The samples were immersed in 140 mL of hexane before and after the cooking and the volume of hexane displaced was measured.

Soluble solids loss in the cooked pastas were drained and 25 mL of water was evaporated in an oven at 100°C until it reached constant weight. The residue was weighed after cooling in a desiccator to determine soluble solids loss.

Color

The color of the uncooked pasta samples was determined with a colorimeter (Konica Minolta, CM-5, Japan) equipped with a D65 illuminant using the CIEL*a*b* system. L value is a measure of brightness (0-100); a* represents the red - green coordinates (- is green, while + is red); b* indicates the blue - yellow coordinates (- is blue, while + is yellow). The color differential (ΔE) between F0 (pasta with 0% of MCP) and incorporated spaghetti pasta was calculated as follows (Equation 1):

where ΔL*is calculated as: L*sample - L*F0; Δa*is calculated as: a*sample - a*F0; and Δb*is calculated as: b*sample - b*F0.

Statistical analysis

Data were subjected to analysis of variance (ANOVA), and the means were compared using Tukey's test at 0.05 significance. A regression test was used when a significant difference (p < 0.05) was observed. All the statistics were conducted using the software, Sisvar® (5.6 version, Brazil) (FERREIRA, 2014FERREIRA, D. F. Sisvar: a Guide for its Bootstrap procedures in multiple comparisons. Ciência e Agrotecnologia, Lavras, v. 38, n. 2, p. 109-112,2014.).

RESULTS AND DISCUSSION

Proximate composition

For moisture and lipid contents, no statistical difference (p > 0.05) was observed between the treatments. The results are presented in Table 2.

Table 2
Moisture and lipid contents of the spaghetti type pasta from wheat semolina and micronized corn pericarp.

According to the Brazilian Standard Quality (BRASIL, 2005), the maximum moisture content for dry pasta is 13 kg 100 kg-1. As shown in Table 2, the moisture contents of all the treatments were below the maximum level. The additional water in formulations with MCP did not influence the final moisture content. After 48 h of drying, all pastas had the same moisture content.

The lipid content is derived basically from the egg, and no difference was observed between the formulations. In the study of Omeire, Umeji and Obasi (2014OMEIRE, G. C.; UMEJI, O. F.; OBASI, N. E. Acceptability of Noodles Produced from Blends of Wheat, Acha and Soybean Composite Flours. Nigerian Food Journal , Oshodi, v. 32, n. 1, p.31-37, 2014.), the value of 12.26 kg 100kg-1 was obtained for moisture content in pastas made only with wheat flour. The lipid content reported by Santos et al. (2015SANTOS, J. L. et al. Sensorial and physicochemical qualities of pasta prepared with amaranth. Acta Scientiarum, Maringá, v. 37, n. 1, p. 69-75, 2015.) was 2.44 kg 100kg-1, in pasta prepared with refined wheat flour, eggs and salt, which is similar to this study.

For protein, ash, dietary fiber and carbohydrate contents, statistical difference (P < 0.05) was observed and the results are shown in Figure 1, with the regression.

Figure 1
Effect of incorporating MCP on protein, ashes, carbohydrates and dietary fiber contents of spaghetti type pasta.

According to Figure 1, the proteins, ashes and carbohydrates content of the pastas decreased significantly (p < 0.05) with the incorporation of MCP. A regression analysis was conducted, and the correlation coefficients were 0.9782, 0.8118 and 0.9018 for proteins, ashes and carbohydrates, respectively. It should be noted that when MCP was added, there was a reduction in the total percentage of starch (from the wheat flour) in relation to the amount of fiber (mainly observed in the MCP). The increase in fiber content of the samples interrupted the protein and starch matrix (KUMAR; PRABHASANKAR, 2015KUMAR, S. B.; PRABHASANKAR, P. A study on starch profile of rajma bean (Phaseolus vulgaris) incorporated noodle dough and its functional characteristics. Food Chemistry , London, v. 180, n.10, p. 124-132, 2015.). It can be observed that even though there were differences between the treatments in relation to the protein content, this reduction was not significant. With regards to the dry weight, with increase in MCP, the other constituents presented a proportional reduction.

In their study, Kumar and Prabhasankar (2015KUMAR, S. B.; PRABHASANKAR, P. A study on starch profile of rajma bean (Phaseolus vulgaris) incorporated noodle dough and its functional characteristics. Food Chemistry , London, v. 180, n.10, p. 124-132, 2015.) obtained values of 11.8 and 0.7 kg 100kg-1 for protein and ash content, respectively, for pastas prepared exclusively with wheat flour. Similar values for the carbohydrate content were found by Omeire, Umeji and Obasi (2014OMEIRE, G. C.; UMEJI, O. F.; OBASI, N. E. Acceptability of Noodles Produced from Blends of Wheat, Acha and Soybean Composite Flours. Nigerian Food Journal , Oshodi, v. 32, n. 1, p.31-37, 2014.), in noodles prepared exclusively with wheat flour (69.44 kg 100 kg-1). The reduction in these components, did not affect the caloric value, as demonstrated below.

When the MCP was incorporated, a significant increase in the dietary fiber content was observed (Figure 1); this occurred because the MCP is a raw material rich in fiber. According to the recommendation of RDC no. 54 by the National Agency of Sanitary Surveillance (Anvisa), food which presents more than 3 kg 100 kg-1 of dietary fiber, in prepared way, is classified as font of fiber (BRASIL, 2012). So, at 20 and 30% levels of incorporation of MCP, the pastas presented this classification. The increase in dietary fiber content in products with relevant acceptance and consumption, such as the pasta, may promote beneficial physiologic effects on health, by improving satiety and contributing to the regulation of cholesterol levels (RANINEN et al., 2011RANINEN, K. et al. Dietary fiber type reflects physiological functionality: comparison of grain fiber, inulin, and polydextrose. Nutrition Reviews, New York, v. 69, n. 1, p. 9-21, 2011.).

In relation to the caloric value, there were no statistically significant differences (p >0.05) between the treatments. The values obtained were 361.46 ± 2.15, 357.00 ± 1.86, 349.77 ± 1.62 and 342.73 ± 1.65 kcal for the 0, 10, 20 and 30% levels, respectively. Rocha et al. (2008ROCHA, D. R. C. et al. Pastas added of ora-pro-nobis (Pereskia aculeata Miller) dehydrated. Alimentos e Nutrição, São Paulo, v. 19, n. 4, p.459-465, 2008.) studied the preparation of pasta with wheat flour, eggs and salt, and obtained a caloric value of 351.87 kcal.

Cooking test

The cooking test shows details on pasta behavior during cooking by presenting the optimum cooking time, weight gain, volume increase and the loss of solid residues in water. There was no statistically significant difference (p > 0.05) in optimum cooking time, weight gain and volume increase. The result of these parameters is shown in Table 3.

Table 3
Cooking quality of spaghetti type pasta from wheat semolina and micronized corn pericarp.

Spanholi and Oliveira (2009SPANHOLI, L.; OLIVEIRA, V. R. Using of passion fruit albedo flour in Passiflora edulis flavicarpa Degener a homemade pasta. Alimentos e Nutrição , São Paulo, v. 20, n. 4, p. 599-603, 2009.) obtained cooking time of 7 min for pastas prepared with wheat flour. In a study, Kaur et al. (2012KAUR, G. et al. Functional properties of pasta enriched with variable cereal brans. Journal of Food Science Technology, Amritsar, v. 49, n. 4, p.467-474, 2012.) produced pasta with different cereal brans and obtained cooking time of 5-6 min. These authors proposed that the physical disruption of the gluten matrix by the bran and germ particles provided a path for water absorption in the whole wheat spaghetti, thereby reducing the cooking time.

The weight gain is due to water uptake and indicates the degree of pasta hydration. According to the criteria of Hummel (1966HUMMEL, C. H. Macaroni products. London: Food Trade Press, 1966. 287 p.) for weight gain, minimum values of 100% are characteristic of good quality pasta; therefore, all the samples presented satisfactory water uptake.

An ideal volume increase is found between 200 and 300%, in order for the pasta to be considered of good quality (HUMMEL, 1966HUMMEL, C. H. Macaroni products. London: Food Trade Press, 1966. 287 p.).With regards to this classification, all the samples presented good quality (Table 3).

In relation to solids loss in cooking water, a statistically significant difference (p < 0.05) was observed. Figure 2 presents the results obtained, a considerable increase can be noted in this parameter with the incorporation of MCP.

Figure 2
Effect of the incorporation of MCP on the soluble solids content of the cooking water of the spaghetti type pasta.

According to the Figure 2, a positive correlation was observed between MCP incorporation and soluble solid loss (R2 = 0.921). This can be due to leaching of part of the pericarp during cooking. The weakening of gluten structure as a result of MCP addition, promoted the loss of native soluble solids. Niu et al. (2014NIU, M. et al. Effects of superfine grinding on the quality characteristics of whole-wheat flour and its raw noodle product. Journal of Cereal Science, London, v. 60, n. 2, p. 382-388, 2014.) reported values ranging from 6.98 to 9.78 (kg 100 kg-1) for solid lost during the cooking of noodles prepared with different particle sizes of wheat flour. Song et al. (2013) observed that the addition of different wheat brans during noodle preparation resulted to a lower soluble solid content in the cooking water.

Color

Color is the first attribute used by the consumer to evaluate the acceptability of food, thereby presenting importance in the parameters of pasta quality. The color changes in pasta occur mainly during its processing and storage. Color parameters such as luminosity (L*) and chromaticity (a* and b*) are summarized in Table 4.

Table 4
Color parameters of spaghetti type pasta from semolina wheat and micronized corn pericarp.

As shown in Table 4, there was no significant difference (p > 0.05) in luminosity parameter, while there was statistically significant difference (p < 0.05) in chromaticity parameters. The higher concentration of MCP incorporation, led to a decrease in the a* and b* attributes, indicating a reduction in the tendency for redness and yellowness, respectively. It occurred due to the higher concentration of fiber, pigments and other structural components, naturally present on external corn layers, as pointed out by Kaminski et al. (2011KAMINSKI, T. A. et al. Atributos nutricionais, tecnológicos e sensoriais de macarrões de centeio. Brazilian Journal of Food Technology, Campinas, v. 14, n. 2, p. 137-144, 2011.) in pastas incorporated with wholemeal rye flour. Kumar and Prabhasankar (2015KUMAR, S. B.; PRABHASANKAR, P. A study on starch profile of rajma bean (Phaseolus vulgaris) incorporated noodle dough and its functional characteristics. Food Chemistry , London, v. 180, n.10, p. 124-132, 2015.) prepared a control noodle with semolina flour, and obtained values of 68.9 ± 1.5, 1.6 ± 0.4 and 20.8 ± 1.1 for the color parameters, L*, a* and b*, respectively. These authors added rajma bean flour to the pasta, and observed that as the quantity of rajma bean flour increased, the values of L* and b*reduced. As shown in Table 4, the total color difference was higher when the incorporation of MCP increased. The consumers associate darker products with a “rich in fiber food”; the color difference between the treatments was not an undesirable characteristic, as reported by Chillo et al. (2008CHILLO, S. et al. Quality of spaghetti in base amaranthus whole meal flour added with quinoa, broad bean and chick pea. Journal of Food Engineering, Essex, v. 84, n. 1, p. 101-107, 2008.).

CONCLUSIONS

Pasta was prepared by MCP incorporation. When up to 30% of MCP was added to the pasta, a statistically significant difference (p > 0.05) was not observed in moisture and lipid contents, caloric value, cooking time, weight gain and volume increase parameters.

A statistically significant difference (p < 0.05) was observed in the protein, ash and carbohydrate contents, and solid lost with the addition of MCP. A reduction in these chemical compositions was influenced by the weakening of protein net, as the bran was incorporated. The dietary fiber content was crescent when the MCP was incorporated, indicating an enrichment of the functional properties of the pasta. The color parameter was slightly affected by the MCP concentration. The inclusion of MCP to the formulation of pasta increased the beneficial properties and showed improvement in pasta quality.

ACKNOWLEDGEMENTS

The authors gratefully acknowledge CAPES, FAPEMIG, CNPq and EMBRAPA Sorgo e Milho (Unidade Sete Lagoas, Minas Gerais, Brazil) for the financial support

REFERENCES

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  • SUN-WATERHOUSE, D.; JIN, D.; WATERHOUSE, G. I. N. Effect of adding elderberry juice concentrate on the quality attributes, polyphenol contents and antioxidant activity of three fiber-enriched pastas. Food Research International, Barking, v. 54, n. 1, p. 781-789, 2013.
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  • 1
    Paper extracted from the monograph of the first author.

Data availability

Data citations

ASSOCIAÇÃO BRASILEIRA DAS INDÚSTRIAS DE BISCOITOS, MASSAS ALIMENTÍCIAS E PÃES & BOLOS INDUSTRIALIZADOS - ABIMAPI. Estatísticas de consumo per capita de massas alimentícias, São Paulo. Disponível em: <Disponível em: http://www.abimapi.com.br/estatistica-massas.php >. Acesso em: 27 abr. 2016.

Publication Dates

  • Publication in this collection
    Apr-Jun 2017

History

  • Received
    28 Oct 2014
  • Accepted
    28 Sept 2016
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