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Print version ISSN 1984-8250
Braz. J. Pharm. Sci. vol.47 no.3 São Paulo July/Sept. 2011
Jyoti Wadhwa*; Anroop Nair; Rachna Kumria
M.M. College of Pharmacy, M.M. University, Mullana, Ambala, Haryana, India
Self-emulsifying therapeutic system (SETs) provide an effective and intelligent solution to the various issues related to the formulation of hydrophobic drugs with limited solubility in gastrointestinal fluid. Although the potential utility of SETs is well known, only in recent years has a mechanistic understanding of the impact of these systems on drug disposition emerged. These in situ emulsion-forming systems have a high stability when incorporated in various dosage forms. SETs are being looked upon as systems which can overcome the problems associated with delivery of poorly water soluble drugs.
An in-depth knowledge about lipids and surfactants that can contribute to these systems, criterion for their selection and the proportion in which they can be used, represent some crucial factors determining the in vivo performance of these systems. This article presents a comprehensive account of various types of self-emulsifying formulations with emphasis on their composition and examples of currently marketed preparations.
Uniterms: Lipid based formulations. Self-emulsifying therapeutic system. Self-emulsification.
O sistema terapêutico auto-emulsionante (SETs) fornece solução eficaz e inteligente para os vários problemas relativos à formulação de fármacos hidrofóbicos com solubilidade limitada no fluido gastrintestinal. Embora a utilidade potencial dos SETs seja bem conhecida, só recentemente se compreendeu, mecanisticamente,o impacto desses sistemas na disposição de fármacos. Estes sistemas de formação de emulsão in situ têm alta estabilidade, quando incorporados em várias formas de dosagem. Os SETs têm sido considerados como sistemas que podem resolver problemas associados à liberação de fármacos pouco solúveis em água. O conhecimento profundo dos lipídios e tensoativos que podem ser utilizados para estes sistemas e o critério para a sua seleção e proporção na qual eles são utilizados são alguns dos fatores cruciais que determinam o desempenho do sistema in vivo. Este artigo apresenta o relato abrangente de vários tipos de formulações auto-emulsificantes, com ênfase em sua composição e exemplos das preparações que são correntemente comercializadas.
Unitermos: Formulações baseadas em lipídio. Sistema terapêutico auto-emulsificante. Auto-emulsificação.
In the last decade, one of the major evolutions in the areas of pharmaceutics and drug delivery was the recognition of benefits of formulating low water soluble actives as lipid based formulations, a process frequently referred to as a self-emulsifying therapeutic system. Low aqueous soluble compounds include a significant and increasing proportion of drug candidates, often viewed as high-risk drug candidates (Chong-Kook, Park, 2004; Giliyar et al., 2006; Fahr and Liu, 2007; Stegemann et al., 2007; Krishnaiah, 2010). The challenge lies in formulating these poorly-water soluble drug candidates. Extensive research is being carried out by formulation/drug delivery scientists to develop strategies to augment the solubility and delivery of biopharmaceutical classification system (BCS) class II and IV molecules (Benet et al., 2008; Dressman et al., 2001). Some approaches exploited to enhance drug solubility include preparation of solid dispersions (Sethia, Squillante, 2003; Leuner, Dressman, 2004), formulation of soft gelatin capsules (Gullapalli, 2010), cyclodextrin inclusion complexes (Stella, Qanren, 2008; Davis, Brewster, 2004), melt extrusion (Breitenbach, 2002), emulsions (Bittner, Mountfield, 2002), micro-emulsions (Kawakami et al., 2002; Pouton, 2000), liposomes (Fenske et al., 2008; Malam et al., 2009) and micellar systems (Mohanty et al.,2010), in addition to the traditional methods such as use of co-solvents or salt/pro-drug formation. However, the lipid based formulation approach is considered a relatively newer strategy.
The value, utility and commercial viability of this approach for compounds with a low aqueous solubility has been demonstrated in recent years (Liversidge et al., 1995; Muller, 2001; Merisko-Liversidge et al., 2003; Pathak et al., 2005; Keck, Muller, 2006; Overhoff et al. 2007; Pu et al., 2009; Timpe, 2010). In addition, this approach has received significant attention, as reflected in the number of publications and reviews that have appeared recently (Hauss, 2007; Tang et al., 2008). A number of informative reviews have been published relating to biopharmaceutical aspects, strategies for formulation of self-emulsifying systems and efforts to understand their mechanisms of action (Humberstone, Charman, 1997; Constantinides, 1995; Pouton, 1997; Gershanik, Benita, 2000). In practice, 'lipid' formulations are a diverse group of formulations which have a wide range of properties.
The unique properties of lipids and their proven ability to formulate poorly-water soluble molecules may have a remarkable impact on enhancing bioavailability of drugs, eliminating food effects, allowing for dose escalation and thereby improving efficacy and safety. The present review is focused on the efforts that have been made in the field of self-emulsifying formulations for poorly water soluble drugs. Current developments in the design and development of self-micro emulsifying and self-nano emulsifying formulations have also been highlighted.
NEED FOR LIPID BASED FORMULATIONS
During the last two decades, considerable efforts have been made in identifying biological targets of drug candidates. Also a number of lead molecules have been generated through combinatorial chemistry. With the availability of vast chemical libraries of new chemical entities, focus was set on designing molecules having high affinity binding constants for their biological targets. These biological properties combined with appropriate physical and chemical properties could revolutionise drug development. However, poor aqueous solubility of drugs continues to remain a concern (Stegemann et al., 2007; Alsenz, Kansy, 2007; Li, Zhao, 2007).
Generally, for a drug to show a high affinity and specificity for binding to molecular targets some degree of hydrophobic interactions is required where this hydrophobic interaction is likely to cause solubility constraints. While over 40% of molecules derived from combinatorial chemistry possess low aqueous solubility (Amidon, 2006; Lipinski, 2002; Lipinski, 2001) this percentage can reach ~90% if the compound selection is not done cautiously. Only one out of approximately 5,000-10,000 new chemical entities (NCE) is successful as a drug candidate when there are no feasible means to deal with solubility issues. With an increasing number of poorly-water soluble NCE, it is necessary to evaluate and test these molecules to realize their genuine potential. The ability to use a drug delivery enabling technology for poorly-water soluble compounds could potentially have a tremendous impact on moving compounds successfully from discovery, through development and to the patient. In this context, application of lipid based formulations could be used for low aqueous soluble compounds and may ensure the success of the NCE.
"Lipid-based drug delivery systems" cover a wide array of formulation types, from oil solutions, emulsion and dry emulsions to Self-Emulsifying formulations (SEFs) as well as micellar systems. The absorption enhancing properties of lipid-based drug delivery systems are most often attributed to the ability of the vehicles to keep the API in solution in the gastrointestinal (GI) tract, thereby omitting the dissolution step. The absorption of the API will depend upon trafficking between different colloidal phases generated in the intestine. Lipid based drug delivery systems, and in particular self-emulsifying therapeutic systems (SETs), show great potential for enhancing oral bioavailability but have not been broadly applied, largely due to lack of general formulation guidance. To help understand how formulation design influences physicochemical emulsion properties and associated function in the gastrointestinal environment, a number of studies carried out on self-emulsifying formulations have been discussed in the sections that follow.
SELF-EMULSIFYING THERAPEUTIC SYSTEM (SETS)
SETs are pre-concentrates or anhydrous forms of emulsions. These systems are an anhydrous isotropic mixture of oils, surfactant(s) and drug, which when introduced into the aqueous phase under gentle agitation, spontaneously form o/w emulsion (droplet size between 100 and 300 nm) while self-micro emulsifying formulations (SMEFs) form transparent micro-emulsions with a droplet size of less than 50 nm. Formulations based on SETs contain co-emulsifier or co-surfactant and/or solubilizer in order to facilitate emulsification and improve drug incorporation in SETs. Within the human body, the required agitation is provided by digestive motility of the GI tract (GIT).
SETs are usually formulated as simple emulsions or self-emulsifying formulations (SEFs) making use of surfactants with an HLB value of less than 12. Self-micro-emulsifying formulations (SMEFs) and self-nano emulsifying formulations (SNEFs), on the other hand, are formulated using surfactants with an HLB value of more than 12. These formulations possess high stability and improved dissolution due to enhanced surface area upon dispersion. The comparative features of reported systems are illustrated in Figure 1.
Self-emulsification takes place when the entropy change favours dispersion and is greater than the energy required to increase the surface area of the dispersion (Reiss, 1975). The free energy of a conventional emulsion formulation is a function of the energy required to create a new surface between the oil and water phases. The two phases of the emulsion tend to separate with time and reduce the interfacial area, and thus the free energy of the systems. The conventional emulsifying agents stabilize emulsions by forming a monolayer around the emulsion droplets, reducing the interfacial energy and forming a barrier to coalescence.
On the other hand, emulsification occurs spontaneously with SEFs because the free energy required to form the emulsion is low (Constantinides, 1995). For emulsification to occur, the interfacial structure must not show any resistance against surface shearing. The ease of emulsification is probably related to the ease of water penetration into the various liquid crystals or gel phases formed on the surface of the droplet (Groves et al., 1974; Wakerly et al., 1986; Rang, Miller, 1999). The interface between the oil and aqueous continuous phase is formed upon addition of a binary mixture consisting of oil and non-ionic surfactant in water. This is followed by the solubilisation of water within the oil phase as a result of aqueous penetration through the interface. This will continue until the solubilisation limit is reached. Further, aqueous penetration will lead to formation of the dispersed liquid crystals phase. Anything that is in close proximity with the interface will be in the form of liquid crystals and the actual amount of the liquid crystal will depend upon the concentration of surfactant in the binary mixture. Thus, following gentle agitation of the self-emulsifying system, water will rapidly penetrate into the aqueous cores and lead to interface disruption and droplet formation.
Formulation considerations and potential components
A thorough understanding of the spontaneous emulsification process, the physiochemical and biological properties of components used for fabrication of SETs, is essential for formulation of effective SETs. Factors influencing the phenomenon of self-emulsification include:
The physiological nature and concentration of oily phase, surfactant, co-emulsifier or co-surfactant and solubilizer;
The ratio of each component, especially oil to surfactant ratio;
The temperature and pH of the aqueous phase where emulsification would occur;
Physicochemical properties of the drug, such as hydrophilicity/ lipophilicity, pKa and polarity.
Acceptability of SEFs components for the desired route of administration is important while formulating SEFs. Only specific pharmaceutical excipient combinations lead to efficient self-emulsifying systems (Charman et al., 1992; Shah et al., 1994; Hauss et al., 1998; Karim et al., 1994). The components of SEFs which need considering are discussed below.
Oil phase has great importance while formulating SEFs, as the physicochemical properties of the oil (e.g. molecular volume, polarity and viscosity) significantly affect the spontaneity of the emulsification process, the droplet size of emulsion (o/w), drug solubility and biological fate of both the emulsion and drug. Oil phase represents one of the most important excipients in SEFs as it solubilizes the lipophilic drug, facilitates self-emulsification, and increases the fraction of lipophilic drug transported through the intestinal lymphatic system. This in turn increases the absorption from the GIT. However, the absorption is dependent upon the molecular nature of the triglyceride (Gershanik and Benita, 2000; Charman, 1991; Holm et al., 2002).
Oils with medium hydrocarbon chain length (medium chain triglycerides) and oils with short chains (or low molecular weight), such as medium chain triglycerides and fatty acid esters (e.g. ethyl oleate), are easy to emulsify as compared with long chain triglycerides (Antron, Vandamme, 2009). Novel semi-synthetic medium chain derivatives, which can be defined as amphiphilic compounds with surfactant properties, are progressively replacing the regular medium chain triglyceride oils in the SEFs (Constantinides, 1995; Karim et al., 1994).
It is difficult for a single oil component to have optimum properties with respect to emulsification and drug delivery. In certain cases, using a mixture of oils can also be used to attain optimum properties of the oily phase. Vitamin E (D-α- tocopherol) is increasingly being used as an oily phase in SEFs owing to its ability to solubilize drugs that are difficult to solubilize using conventional oil components, for example paclitaxel, itroconazole and saquinavir (Constantinides et al., 2004).
The choice of surfactant is critical for the formulation of SEFs. The properties of surfactants such as HLB value, cloud point, viscosity and affinity for oil phase, all have a strong influence on the emulsification process and droplet size. There is a direct relationship between the droplet size and concentration of surfactant being used. Increasing the surfactant concentration may lead to droplets with smaller mean droplet size. This could be explained by the stabilization of the oil droplets as a result of the localization of the surfactant molecules at the oil-water interface (Karim et al., 1994). On the other hand, in a few cases the mean droplet size was found to increase with greater surfactant concentrations (Georgakopoulos et al., 1992). This phenomenon could be attributed to the interfacial disruption elicited by enhanced water penetration into the oil droplets mediated by increased surfactant concentration, leading to ejection of oil droplets into the aqueous phase.
Surfactants used in these formulations improve the bioavailability of the drug. This can be attributed to different mechanisms including improved drug dissolution, increased intestinal epithelial permeability, increased tight junction permeability and inhibited P-glycoprotein drug efflux. However, a large quantity of surfactant may cause moderate reversible changes in intestinal wall permeability or may irritate the gastrointestinal tract. However, formulation effect and effect of surfactant concentration on GIT mucosa should ideally be investigated in each case.
Several compounds exhibiting surfactant properties may be employed for the formulation of self-emulsifying systems. However, the list of such surfactants is limited. The most widely recommended non-ionic surfactants such as polysorbates (e.g., Tween® 80) and polyethylene glycol derivatives (e.g., Cremophor® EL) possess HLB in the 2 to 18 range. These may be used in combination with lipid excipients to promote self-emulsification or micro-emulsification (Gibson, 2007). High HLB value and hydrophilicity are desirable characteristics of the surfactants for an immediate formation of o/w droplets and rapid spreading of the formulation in the aqueous environment. The acceptable amount of these otherwise low toxicity surfactants that can be used in the formulation of dosage forms is limited. This is primarily due to the tendency of these surfactants to cause brittleness in hard and soft gelatin capsule shells due to their dehydrating effects (at high concentrations).
Emulsifiers of natural origin are preferred in these formulations as they are considered safer than synthetic surfactants. Galactolipids, the polar lipids commonly found in the chloroplast membranes of green plants have been used as a surfactant in the formulation of cyclosporine (Odeberg et al., 2003). However, surfactants of natural origin usually have a limited self-emulsification capacity (Gursoy et al., 2004).
Digestion of surfactants has been found to have an impact on the performance of SEFs. This is because the digestion of surfactant can change the solubilisation environment of the drug, which in-turn can causes precipitation of the poorly water-soluble drugs (Cui et al., 2009; Fernandez et al., 2009). In addition, very little is known about the formation of degradation products of surfactants and their interactions with fatty acids, endogenous lipids (bile salts), phospholipids and dietary lipids. These factors may play a significant role in maintaining the solubility of poorly water-soluble drug in solution and the requisite building of mixed micelles might be compromised (Fernandez et al., 2009).
Taking into account all these findings makes it apparent that knowledge of possible inhibitory effects of non-ionic surfactants on triglyceride digestion is crucial for the rational development of SEFs. Moreover, the susceptibility of the surfactants themselves to degradation by pancreatic enzymes is a crucial factor to be considered during formulation development.
Usually an effective SEF requires a high concentration of surfactant. Accordingly, co-solvents such as ethanol, propylene glycol and polyethylene glycol are required to facilitate the dissolution of large quantities of hydrophilic surfactant. These co-solvents sometimes play the role of the cosurfactant in the microemulsion system. On the other hand, alcohol and other volatile co-solvents have the drawback of evaporating into the shell of soft or hard gelatin capsules, leading to precipitation of the drug.
The droplet size and stability of W/O emulsion is influenced by the nature of aqueous phase where SETs is designed to be introduced. Hence, the pH and ionic content of aqueous phase is of prime importance when designing SETs. The physiological milieu has a diverse pH range varying from a pH of 1.2 (stomach) to around 7.4 (blood and intestine). In addition, the presence of various ions in the physiological milieu can also have a considerable effect on the properties of emulsions generated from SETs. The presence of electrolytes has been found to have an impact on emulsion characteristics such as droplet size and physical stability (Morais et al., 2006). Hence, it is advisable to evaluate the self-emulsification of the SETs and the characteristics of resultant w/o emulsion in aqueous phases with varying pH and electrolyte concentration (depending upon the type of application). In addition to plain water, ringer's solution, simulated gastric fluid (pH 1.2), simulated intestinal fluid (pH 6.8) and phosphate buffer saline can be used as aqueous phase to evaluate spontaneous emulsification of SETs. In one study, pH of the aqueous phase was found to have a dramatic influence on the phase behavior of the SNEFs, especially when a drug with pH-dependent solubility is loaded in the system (Date, Nagarsenker, 2007).
It is important to bear in mind that the therapeutic agent of interest can also have a significant impact on the various aspects of SETs, such as phase behavior and emulsion droplet size. Physiochemical properties of the drug, such as log P, pKa, molecular structure and weight, presence of ionizable groups and their quantity all have considerable impact on the performance of SETs. Date and Nagarsenker (2007) observed that the incorporation of the drug (Cefpodoxime proxetil) in the SNEFs reduced the nano emulsification region when the aqueous phase was water. However, as pH of aqueous phase was changed to 1.2, the nano-emulsification region increased due to pH-dependent solubility of the drug. Furthermore, it was also observed that incorporation of drug into the SNEFs could increase the nanoemulsion droplet size as compared with SNEFs without drug. Similar observations have been noted by Wang et al. (2009) in the case of SNEFs of flurbiprofen. The droplet size of the nano-emulsion was found to rise with increasing amounts of drug in the SNEFs. Drugs showing surface activity, such as sodium salicylate, ascorbic acid and tricyclic amines, may show different behavior with an increasing concentration in SNEFs.
In another study, the self nanoemulsification region was found to enlarge upon increasing the concentration of the drug simvastatin from 10 to 40 mg in the SNEFs. These results suggested that simvastatin may have mild cosurfactant activity at the oil and water interface due to its amphiphilic nature (Dixit, Nagarsenker, 2008). Owing to the acidic nature of self-nanoemulsifying systems, simvastatin prodrug may get converted to simvastatin acid. In-silico studies suggested that a high number of rotatable bonds in simvastatin acid may interact with the surfactant and co-surfactant molecules. Flexibility of a molecule helps in forming a close-packed stable interfacial film that yields highly stable nano-emulsions. The results imply that the properties and amount of the drug have a considerable influence on various aspects of SETs.
ROLE OF SELF-EMULSIFYING THERAPEUTIC SYSTEMS IN DRUG DELIVERY
Once the formulator succeeds in addressing the challenges of drug solubility and absorption, the next major challenge they face is the delivery of drug in an acceptable dosage form. It is an undisputed fact that oral dosage forms are the most preferred. Further, lipid formulations offer versatility for oral dosage forms as these can be formulated into various formulation such as solutions, semi-solids and solid forms. Traditionally, lipid-based formulations are prepared as liquids and administered orally in either soft or hard gelatin capsules. However, there may several limitations associated to the delivery of SEFs in hard and soft gelatin capsules. These include drug incompatibility, instability, drug leakage, precipitation and capsule ageing. An alternative method is conversion into a powder form which can then be used for formulating tablets, capsules, etc. (Nazzal et al., 2002; Newton et al., 2007).
Many lipophilic drugs, e.g., coenzyme Q10, diclofenac, loratadine and cyclosporin A, vitamin E, itroconazole etc. have been formulated in SETs. The different drugs, their formulations and the excipients used in self-emulsifying therapeutic system are summarized in Table I.
Self-emulsifying tablets (SE tablets)
Incorporation of lipid formulation into a solid dosage form combines the advantages of lipid-based drug delivery systems with those of solid dosage forms. Attama (2003) formulated a solid self-emulsifying formulation using goat fat and tween for the delivery of diclofenac. Fatty material was melted and mixed with surfactant and the drug incorporated into this mixture. This wet mass was poured into plastic molds and cooled to form a tablet. During the processing of this formulation it was observed that agitation during fabrication of tablets reduced the liquification time, resulting in faster emulsification. These results demonstrated that different formulation ratios possess varying dissolution profiles at constant speed/agitation, and the optimized formulation showed good release profiles with acceptable tablet properties.
Nazzal and Khan (2006), evaluated the effect of some parameters (colloidal silicates-X1, magnesium stearate mixing time X2, and compression force X3) on coenzyme Q10 (CoQ10) dissolution from tablets of eutectic-based SMEFs. The optimized conditions (X1 = 1.06%, X2 = 2 min, X3 = 1670 kg) were achieved by a face centred cubic design.
In order to significantly reduce the amount of solidifying excipients required for transformation of SEFs into solid dosage forms, gelled SEFs have been developed by Patil (2004). In this study, colloidal silicon dioxide (Aerosil 200) was selected as a gelling agent for the oil-based systems. Colloidal silicon dioxide served a dual purpose: (i) - reducing the amount of solidifying excipients required; and (ii) aiding in reducing drug release.
In a clinical study, it was found that SE tablets may be of use in reducing adverse effects (Schwarz, 2003). The incorporation of indomethacin (or other hydrophobic NSAIDs) in SE tablets was found to increase the penetration efficacy of the drug through the GI mucosal membranes, potentially reducing GI bleeding. The SEF in this study composed of glycerol monolaurate and Tyloxapol TM (a copolymer of alkyl phenol and formaldehyde). The tablets consistently maintained a higher active ingredient concentration in blood plasma over the same time period compared with a non-emulsifying tablet.
Self-emulsifying powder formulation (SE powder formulation)
Arida et al. (2007) formulated an SE powder formulation in order to enhance the dissolution and absorption of the poorly water-soluble drug griseofulvin. Capmul GMO-50, poloxamer and myvacet were used as surfactants and co-surfactants. A significant enhancement in dissolution (without ultra-micronisation) and bioavailability of griseofulvin was observed.
Balakrishnan et al. (2009) developed a novel solid SEF of dexibuprofen using spray drying. Aerosil 200 was used as an inert solid carrier. Both in-vitro and in-vivo studies were carried out. The optimization of the SEF composition was carried out by assessing solubility, preparation of phase diagram, particle size analysis, drug release studies etc. The study showed that Labrafil M 1944 CS, Labrafil M 2125, Labrasol, Capryol 90 and Lauroglycol FCC could enhance the solubility of CoQ10 and provide the desired drug loading.
Self-emulsifying pellets (SE pellets)
Oral pellets are known to overcome the poor and variable GIT absorption of drugs and have shown the ability to reduce or eliminate the influence of food on bioavailability. Thus, it appears highly appealing to combine the advantages of pellets with those of SETs by formulating SE pellets. Kang et al. (2004) as part of their study to develop a self-emulsifying drug delivery system, have reported considerable differences in the solubility of simvastatin in a range of surfactants. The authors suggest that the properties of surfactants need to be considered when selecting them for the formulation of SE pellets.
Franceschinis et al. (2005) developed a new method for preparing self-emulsifying pellets by wet granulation consisting of a binder solution containing an oil (mono and diglycerides), polysorbate 80 and nimesulide as a model drug. The oil surfactant mixture was added to water to obtain binder solution. The prepared binder solutions were sprayed onto the granules (prepared from microcrystalline cellulose and lactose) to give pellets. In vivo studies indicated significantly higher bioavailability with the prepared pellets in comparison to the corresponding emulsions.
Tuleu (2004) conducted a comparative bioavailability study of progesterone from SE pellet formulation, SE solution, capsule and an aqueous suspension in dogs. Complete drug release was seen within 30 min of capsule administration and within 5 min of administration of the self-emulsifying system. However, in the case of aqueous suspension the drug release was very low (~50% of the dose in 60 min). Plasma drug concentration was significantly higher when the drug was orally administered from self-emulsifying pellets and self-emulsifying solution when compared to aqueous suspension at the same dose.
Abdalla and Mader (2007) prepared three self-emulsifying pellet formulations by melting cithrol GMS (mono and diglycerides) and solutol HS 15. To this molten blend, the drug (diazepam) and dry microcrystalline cellulose (MCC) were added to obtain a suitable mass for extrusion. A dye was incorporated for assessment of self-emulsification and spin probe was added to assess the release kinetics and microenvironment of pellets. The results from the release study, with higher load of diazepam and lower volume of the dissolution media, indicated that the formulation was able to create and maintain a state of supersaturation for the poorly water-soluble diazepam. Nearly 90% of the drug was released within an hour while only 55% was released from the GMS/MCC pellets.
Wang et al. (2010) demonstrated that the extrusion/spheronization technique is a large-scale production method for preparing solid SE pellets from the liquid SEF to improve oral absorption. SE pellets of a hydrophobic drug (nitrendipine) were prepared. Formulation stability and solubilisation capacity were noted. The system was optimized on the basis of equilibrium solubility, pseudo-ternary phase diagram and supersaturation studies. The liquid SEFs were solidified using adsorbents (porous silicon dioxide), MCC and lactose to form fine flowable powder. Crospovidone was added to the formulation. The AUC of nitrendipine from the SE pellets was two-fold greater than the conventional tablets and was comparable with the liquid SEFs.
Controlled release self-emulsifying pellets
Serratoni and Newton (2007) observed that the release of methyl paraben (MP) and propyl parabens (PP) from pellet formulations could be controlled by incorporating them into self-emulsifying systems containing water soluble plasticiser and talc. Oil and surfactant were mixed and added to the damp mass of MCC and lactose monohydrate. Extrusion spheronization of the wet mass was carried out. The pellets obtained were initially coated with ethyl cellulose and subsequently with an aqueous solution of hydroxy propylmethyl cellulose in a fluid bed coater. Results obtained from the in vitro study revealed that the presence of self-emulsifying system enhanced drug release of MP and PP while the film coating considerably reduced the drug release from pellets.
Iosio et al. (2008) prepared two types of pellets containing vinpocetine (model insoluble drug) where Type I pellets contained a self-emulsifying system internally and an inert matrix externally, whereas Type II contained an inert matrix internally and a self-emulsifying system externally. Formulations were prepared in two steps. In the first step, the oil-surfactant mixture was added to water to form self-emulsifying systems whereas in the next stage this mixture was loaded onto MCC and lactose to form extrusion-spheronization mass for pellets. Results indicated that Type I pellets released 90% of vinpocetine within 30 min while the same quantity was released within 20 min from Type II pellets. The physical mixture of the excipients with drug was able to release around 25% of the drug in 60 min. Although both types of pellets demonstrated adequate morphological and technological characteristics, type II pellets showed better drug solubility and in vivo bioavailability. The above investigations suggest that a solid dosage form containing a self-emulsifying system is a promising approach for the formulation of drug compounds with poor aqueous solubility.
Self-emulsifying beads (SE beads)
Self-emulsifying beads can be formulated as a solid dosage form using smaller amounts of different excipients. Patil and Paradkar formulated an isotropic formulation of loratadine consisting of Captex 200, Cremophore EL and Capmul MCM. The SE mixture was loaded onto poly propylene beads (PPB) using the solvent evaporation method. Formulations were optimized for loading efficiency and in vitro drug release by evaluating their geometrical features such as bead size and pore architecture. Results indicated that the poly propylene beads are potential carriers for solidification of SE mixture, with sufficiently high SE mixture to PPB ratios for the solid form. The results indicated that self-emulsifying beads can be formulated as a solid dosage form with a minimal amount of solidifying agents.
Self-emulsifying sustained-release microspheres
You et al. (2006) prepared solid SE sustained-release microspheres of zedoary turmeric oil (oil phase) using the quasi-emulsion-solvent-diffusion method involving spherical crystallization. The release behaviour of zedoary turmeric oil from the formulation was found to be dependent upon the hydroxyl propyl methylcellulose acetate succinate to Aerosil 200 ratio. The plasma concentration time profiles after oral administration in rabbits showed a bioavailability of 135.6% compared with the conventional liquid SEFs.
Self-emulsifying implants (SE implants)
Research into SE implants has greatly increased the use and application of solid self-emulsifying formulation (S-SEF). Carmustine (BCNU) is a chemotherapeutic agent used to treat malignant brain tumours. However, its effectiveness is hindered by its short half life. In order to enhance its stability, the SEF of carmustine was formulated using tributyrin, Cremophor RH 40 (polyoxyl 40 hydrogenated castor oil) and Labrafil 1944 (polyglycolyzed glyceride). The self-emulsified BCNU was fabricated into wafers with a flat and smooth surface by compression moulding. The release profile was compared with a wafer implant fabricated using poly (d, l-lactide-co-glycolide) acetic acid. It was found that SEF increased the in vitro half-life of BCNU to 130 min compared with 45 min with intact BCNU. The in vitro release of BCNU from self-emulsifying PLGA wafers was prolonged up to 7 days and was found to have higher in vitro anti-tumor activity (Chae et al., 2005).
Self-micro emulsifying formulations (SMEFs) have attracted great attention recently. In an attempt to combine the advantages of SMEFs with those of solid dosage forms and overcome the shortcomings of liquid formulations, increasing attention has been focused on solid self-(micro) emulsifying formulations. The thermotropic stability of SMEFs and their high drug loading efficiency make them a promising system for low aqueous soluble drugs (Jannin et al., 2007). SMEFs are usually placed in soft gelatin capsules, but can also be transformed into granules, pellets, powders for dry filled capsules or tablet preparations (Nazzal, Khan, 2006; Serratoni, Newton, 2007; Abdalla et al., 2008; Tan et al., 2009). The commercial success of the SMEF, Neoral® drew greater attention to the development of SMEFs. Many poorly water-soluble drugs such as acyclovir, atorvastatin, and fenofibrate have been reported to offer improved oral bioavailability by SMEFs (Wang et al., 2006; Shen, Zhong, 2006; Patel, Vavia, 2007).
Postolache et al. (2002) compared the bioavailability of two cyclosporine capsule products with different pharmaceutical formulations. Results showed that the test cyclosporine non-SMEFs formulation was not bioequivalent to the cyclosporine SMEFs formulation due to a statistically significantly lower absorption rate. These authors demonstrated that the non-self microemulsifying capsules are not totally interchangeable with the self microemulsifying capsules unless validated clinical and laboratory conversion protocols for each kind of organ transplantation are enforced.
Catarzi et al. (2008) reported the comparative impact of Transcutol and Neusilin® US2 on SMEFs. Results showed that the Neusilin- formulation resulted in hard tablets with a low tablet weight. However, Neusilin® tablets had similar disintegration times compare to Aeroperl® (Evonik Degussa). The dissolution profile obtained from the tablets showed improved profile when compared to Glyburide alone. Zvonar et al. (2010) suggested that, SMEFs possessing a composition similar to microcapsules with Ca-pectinate shell and a drug loaded SMEFs as the core phase, would be a potential approach for enhancing low permeability and solubility of BCS class II drugs.
Self nanoemulsifying formulations (SNEFs)
The classical lipid nanoparticles that have been proposed for drug delivery are composed of solid lipids. A distinct advantage of SNEFs over polymeric nanoparticles is that the lipid matrix is made from physiologically tolerated lipid components, which decreases potential acute and chronic toxicity.
Nazzal et al. (2002) developed a SNEF based on the eutectic properties of ubiquinone (CoQ10) and also studied the progress of emulsion formation and drug release mechanisms by turbidimetry and droplet size analysis. Results obtained from study revealed that eutectic-based semisolid SEFs can overcome the drawbacks of the traditional emulsified systems such as low solubility and irreversible precipitation of the active drug in the vehicle with time.
Cyclosporine lipid nanoparticles (lipospheres) consisting of phospholipids, Span 80, Tween 80, Tricaprin, and Cremophor RH 40 were prepared (Bekerman et al., 2004). The CsA dispersion systems prepared had a particle size ranging from 25 nm to 400 nm. Particles with a size of 25 nm showed maximum oral bioavailability.
In a study by Nepal et al.(2010), the surfactant-co-surfactant blend (Witepsol® H35 and Solutol® HS15) at a ratio of 1:4 led to sufficient reduction in free energy of the system to resist thermodynamic instability of the nano-emulsion as well as providing a sufficient mechanical barrier to coalescence oil droplets.
Koynova et al. (2010) suggested the use of nanosized self-emulsifying lipid vesicles as carriers for the inclusion of lipophilic dietary supplements. These were proposed as good alternatives to liposomal preparations which pose problems in stability, sterilization, and non-reproducibility between batches.
Supersaturable self-emulsifying formulation
Supersaturation represents a potent technique for enhancing absorption by generating and maintaining a supersaturated state in the intestine. Such formulations contain both a reduced amount of surfactant(s) and a polymeric precipitation inhibitor (e.g., water-soluble cellulosic polymers, such as HPMC). These maintain a supersaturated state of the drug in the body. As the literature suggested, directly supersaturating a system with a drug during manufacture adds to the risk of recrystallization of the product. Various ways of inhibiting recrystallization have been identified. Thermodynamic "freezing" inside a polymer is one such option. Under storage conditions, the drug is mobilized by thermodynamic changes in the polymeric structure. To avoid risk of direct supersaturation, several strategies can be employed, for example:
Evaporation of a solvent from the system
Activation of thermodynamically "frozen" drug-supersaturated islands by hydration.
However, attaining full knowledge of these processes, especially in a multi- component formulation, requires extensive research. Recently, Gao et al. (2008) investigated the mechanism responsible for the enhanced intestinal absorption of hydrophobic drugs from supersaturable SEFs containing HPMC. This effect could be attributed to enhanced permeation of drug to the enterocyte brush border region through the aqueous pathway by mimicking, or equilibrating with, the bile acid /bile acid mixed micelle pathway.
The successful commercialization of oral lipid- and surfactant-based formulations of poorly soluble drugs in the market has encouraged researchers to explore the field further. Sandimmune®, Sandimmune Neoral®, Norvir® (ritonavir), and Fortovase® (saquinavir) have been formulated as SEFs. The Sandimmune® and Sandimmune Neoral® formulations of CsA are perhaps the best known examples of marketed lipid and surfactant based systems and the pharmacokinetic has been studied and reviewed extensively (Ritschel, 1996). When diluted with water, these form a polydispersed oil-in-water macro/microemulsion.
Another formulation marketed as an amorphous, semi-solid dispersion was the hard gelatin capsule of ritonavir (Norvir®). However, unexpected precipitation of amorphous ritonavir as a less soluble crystalline form in the excipient matrix negatively impacted both the drug dissolution rate and bioavailability, leading to a temporary withdrawal of the product from the market in 1998. Norvir® was reintroduced in 1999 after reformulation as a thermodynamically stable solution containing 100 mg of ritonavir solubilized in a self-emulsifying excipient delivered in soft gelatin capsules.
Saquinavir was first introduced in 1996 as a solid oral dosage form (Invirase®) and subsequently, as a self-emulsifying lipid-based formulation in a soft gelatin capsule (Fortovase®) containing 200 mg of saquinavir. In 2006, Fortovase® was removed from the market due to lack of demand. Saquinavir is still available as 200 mg and 500 mg Invirase hard gelatin capsules. Table II lists selected commercially available self-emulsifying formulations along with their characteristics.
The vast majority of new chemical entities and many existing drug molecules are poorly soluble. The oral delivery of poorly soluble drugs from solid oral dosage form continues to encounter significant formulation obstacles, such as decreased bioavailability, increased chances of food effects, incomplete release and high inter-patient variability. Oral SETs are a promising formulation approach to overcome these problems of poorly water soluble drugs. Advanced systems of this type include self nanoemulsifying (SNEFs) and microemulsifying (SMEFs) formulation systems which offer even greater advantages in drug delivery owing to the particle size of the dispersed phase. Self-emulsifying formulations can be converted to solid oral dosage forms such as granules, pellets and tablets with no effects, or only moderate effects, on the in vivo behavior of the systems. This characteristic of self-emulsifying systems is advantageous to formulators and is also convenient for patients.
LIST OF ABBREVIATIONS
AUC Area Under Curve
API Active pharmaceutical ingredient
BCNU 1,3-bis (2-chloro ethyl)-1-nitrosourea
BCS Biopharmaceutical classification system
Cmax Peak Plasma Concentration
CoQ 10 Coenzyme Q 10
CsA Cyclosporine A
HIV Human immuno deficiency virus
HLB Hydrophilic Lipophilic balance
HPMC Hydroxy propyl methyl cellulose
MCC Micro Crystalline cellulose
PEG Polyethylene Glycol
PGG Polyglycolyzed glycerides
PLGA Poly (d,1-lactide-co-glycolide)
PPB Poly Propylene beads
SE Self Emulsifying
SEFs Self Emulsifying formulations
SETS Self Emulsifying therapeutic systems
SMEDDS Self Microemulsifying drug delivery system
SMEFs Self-Micro emulsifying formulations
SNEFs Self nanoemulsifying Formulations
S-SEDDS Solid self-emulsifying drug delivery system
S-SEFs Super Saturable Self emulsifying formulations
Tmax Time to reach peak plasma concentration
TPGS d-alpha tocopheryl polyethylene glycol 1000
ZTO Zedoary Turmeric Oil
NSAID Nonsteroidal anti-inflammatory Drug
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Received for publication on 27th August 2010
Accepted for publication on 10th May 2011