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Brazilian Journal of Chemical Engineering, Volume: 28, Número: 2, Publicado: 2011
  • Production of surfactin by bacillus subtilis mtcc 2423 from waste frying oils Bioprocess Engineering

    Vedaraman, N.; Venkatesh, N.

    Resumo em Inglês:

    One of the obstacles in the way of wide scale industrial application of biosurfactants is the high production cost coupled with a low production rate. In order to lower the production cost surfactin production by Bacillus subtilis MTCC 2423 was studied in submerged batch cultivation using waste frying oils. It was observed that the decrease in surface tension was 56.32%, 48.5% and 46.1% with glucose, waste frying sunflower oil and waste frying rice bran oil, respectively. Biomass formation was 4.36 g/L, 3.67 g/L and 4.67 g/L for glucose, waste frying sunflower oil and waste frying rice bran oil, respectively. Product yield (g product/g substrate) was 2.1%, 1.49% and 1.1% with glucose, waste frying sunflower oil and waste frying rice bran oil as substrates. This process facilitates safe disposal of waste frying oil, as well reducing the production cost of surfactin.
  • Successive cycles of utilization of novozym 435 in three different reaction systems Bioprocess Engineering

    Lerin, L.; Ceni, G.; Richett, A.; Kubiak, G.; Oliveira, J. Vladimir; Toniazzo, G.; Treichel, H.; Oestreicher, E. G.; Oliveira, D.

    Resumo em Inglês:

    The main focus of this work was to investigate the residual esterification activity and the product conversion after 10 successive cycles of utilization of a commercial lipase in three systems: esterification of 2-ethyl hexanol and palmitic acid in a solvent-free system; esterification of ascorbic acid and palmitic acid in tert-butanol; and transesterification of glycerol and methyl benzoate in 2-propanol. These systems were chosen based on previous results by our research group in terms of product conversion. Before scale-up, there is a need for evaluating several cycles of utilization of the biocatalyst. The esterification of 2-ethyl hexanol showed that after 10 cycles the enzyme retained 90% of its activity. The system consisting of ascorbic acid, palmitic acid, Novozym 435 and tert-butanol showed that a reduction in enzyme activity was accompanied by a reduction in reaction conversion; the same behavior was not observed for the third system.
  • A performance study of simultaneous microbial removal of no and SO2 in a biotrickling-filter under anaerobic condition Environmental Engineering

    Han, Yaqiong; Zhang, Weijiang; Xu, Jiao

    Resumo em Inglês:

    The behaviors of simultaneous removal of NO and SO2 using the coculture of anaerobic denitrifying bacteria and sulfate reducing bacteria was investigated in a bench-scale biotrickling-filter. When the combined NO/SO2 removal biotrickling-filter was operated at an empty bed residence time of 76 s with NO and SO2 feed concentrations of 2 and 2 g/m3, respectively, the SO2 removal efficiency was always above 95%, while NO removal exhibited an evident periodicity of 5-6 days for the initial 60 days after the attachment phase. A steady-state NO-removal efficiency of around 90% was obtained after 130 days of continuous operation. Experimental results indicated that the coculture in the combined NO/SO2 removal biotrickling-filter showed a higher resistance to shock NO-loadings and a better tolerance to starvation than the single denitrifying bacteria in the NO removal biotrickling-filter.
  • Biological nitrogen removal over nitritation/denitritation using phenol as carbon source Environmental Engineering

    Queiroz, L. M.; Aun, M. V.; Morita, D. M.; Alem Sobrinho, P.

    Resumo em Inglês:

    A laboratory scale activated sludge sequencing batch reactor was operated in order to obtain total removal of influent ammonia (200; 300 and 500 mg NH3-N.L-1) with sustained nitrite accumulation at the end of the aerobic stages with phenol (1,000 mg C6H5OH.L-1) as the carbon source for denitrifying microorganisms during the anoxic stages. Ammonia removal above 95% and ratios of (NO2--N / (NO2--N + NO3--N)) ranging from 89 to 99% were obtained by controlling the dissolved oxygen concentration (1.0 mg O2.L-1) and the pH value of 8.3 during the aerobic stages. Phenol proved to be an adequate source of carbon for nitrogen removal via nitrite with continuous feeding throughout part of the anoxic stage. Nitrite concentrations greater than 70.0 mg NO2--N.L-1 inhibited the biological denitritation process.
  • Kinetic modeling and microbial assessment by fluorescent in situ hybridization in anaerobic sequencing batch biofilm reactors treating sulfate-rich wastewater Environmental Engineering

    Silva, A. J.; Domingues, M. R.; Hirasawa, J. S.; Varesche, M. B.; Foresti, E.; Zaiat, M.

    Resumo em Inglês:

    This paper reports the results of applying anaerobic sequencing batch biofilm reactors (AnSBBR) for treating sulfate-rich wastewater. The reactor was filled with polyurethane foam matrices or with eucalyptus charcoal, used as the support for biomass attachment. Synthetic wastewater was prepared with two ratios between chemical oxygen demand (COD) and sulfate concentration (COD/SO4(2-)) of 0.4 and 3.2. For a COD/SO4(2-) ratio of 3.2, the AnSBBR performance was influenced by the support material used; the average levels of organic matter removal were 67% and 81% in the reactors filled with polyurethane foam and charcoal, respectively, and both support materials were associated with similar levels of sulfate reduction (above 90%). In both reactors, sulfate-reducing bacteria (SRB) represented more than 65% of the bacterial community. The kinetic model indicated equilibrium between complete- and incomplete-oxidizing SRB in the reactor filled with polyurethane foam and predominantly incomplete-oxidizing SRB in the reactor filled with charcoal. Methanogenic activity seems to have been the determining factor to explain the better performance of the reactor filled with charcoal to remove organic matter at a COD/SO4(2-) ratio of 3.2. For a COD/SO4(2-) ratio of 0.4, low values of sulfate reduction (around 32%) and low reaction rates were observed as a result of the small SRB population (about 20% of the bacterial community). Although the support material did not affect overall performance for this condition, different degradation pathways were observed; incomplete oxidation of organic matter by SRB was the main kinetic pathway and methanogenesis was negligible in both reactors.
  • The influence of Chromium supplied by tanning and wet finishing processes on the formation of cr(vi) in leather Environmental Engineering

    Fuck, W. F.; Gutterres, M.; Marcílio, N. R.; Bordingnon, S.

    Resumo em Inglês:

    Chromium used in leather manufacturing can be oxidized from the trivalent to the hexavalent state, causing environmental concerns. In this study, the influence of Cr(III) from tanning, deacidification pH, fatliquors, chrome retanning and vegetable retanning on the formation of Cr(VI) in leather was analyzed by comparing natural and aged samples. In wet-blue leather, even after aging and in fatliquored leathers that did not suffer the aging process, the presence of Cr(VI) was always below the detection limit of 3 mg/kg. Considering the presence of Cr(VI), the supply of chromium during the retanning step had a more significant effect than during the tanning. In the fatliquoring process with sulfites, fish and synthetic fatliquor leather samples contained Cr(VI) when aged, and the highest concentration detected was 26.7 mg/kg. The evaluation of Cr(VI) formation led to recommendations for regulation in the leather industry.
  • Production of bone cement composites: effect of fillers, co-monomer and particles properties Kinetics And Catalysis; Reaction Enginneering; And Materials Science

    Santos Jr., J. G. F.; Pita, V. J. R. R.; Melo, P. A.; Nele, M.; Pinto, J. C.

    Resumo em Inglês:

    Artificial bone cements (BCs) based on poly(methyl methacrylate) (PMMA) powders and methyl methacrylate (MMA) liquid monomer also present in their formulation small amounts of other substances, including a chemical initiator compound and radiopaque agents. Because inadequate mixing of the recipe components during the manufacture of the bone cement may compromise the mechanical properties of the final pieces, new techniques to incorporate the fillers into the BC and their effect upon the mechanical properties of BC pieces were investigated in the present study. PMMA powder composites were produced in-situ in the reaction vessel by addition of X-ray contrasts to the reacting MMA mixture. It is shown that this can lead to much better mechanical properties of test pieces, when compared to standard bone cement formulations, because enhanced dispersion of the radiopaque agents can be achieved. Moreover, it is shown that the addition of hydroxyapatite (HA) and acrylic acid (AA) to the bone cement recipe can be beneficial for the mechanical performance of the final material. It is also shown that particle morphology can exert a tremendous effect upon the performance of test pieces, indicating that the suspension polymerization step should be carefully controlled when optimization of the bone cement formulation is desired.
  • Effect of temperature and storage time of wheat germ on the oil tocopherol concentration Kinetics And Catalysis; Reaction Enginneering; And Materials Science

    Capitani, M.; Mateo, C. M.; Nolasco, S. M.

    Resumo em Inglês:

    Wheat germ represents approximately 3% of the grain and it contains 8-14% oil, which is a rich source of tocopherols (vitamin E) and polyunsaturated fatty acids, mainly linoleic acid. The present work shows the influence of temperature (27ºC and 45ºC) and storage time (maximum 35 days) of the wheat germ on the concentration of tocopherol in the oil. Their effect on other quality parameters was also investigated. Results indicated that oil oxidation and free fatty acid formation increased markedly with temperature and storage time. The initial sample contained 3134 µg/g total tocopherol, of which 67% was α-tocopherol and, in a lower proportions, β-tocopherol and Γ-tocopherol (30.5% and 2.4%, respectively). In the temperature range studied, tocopherols decreased as a function of storage time following first-order kinetics. The rate constant k for β-tocopherol increased with temperature. The fatty acid composition was not affected by the storage conditions applied.
  • Dissolution kinetics of nickel laterite ore using different secondary metabolic acids Kinetics And Catalysis; Reaction Enginneering; And Materials Science

    Sahu, S.; Kavuri, N. C.; Kundu, M.

    Resumo em Inglês:

    The dissolution kinetics of nickel laterite ore in aqueous acid solutions of three metabolic acids, i.e., citric acid, oxalic acid and acetic acid were investigated in a batch reactor individually. It was determined that experimental data comply with a shrinking core model. The diffusion coefficients for citric acid, oxalic acid and acetic acid were found to be 1.99×10-9 cm²/s, 2.59×10-8 cm²/s and 1.92×10-10 cm²/s respectively. The leaching ability of each acid was observed and it was found that oxalic acid was better than the other two.
  • Esterification process to synthesize isopropyl chloroacetate catalyzed by lanthanum dodecyl sulfate Kinetics And Catalysis; Reaction Enginneering; And Materials Science

    Xu, Jiasheng; Zhang, Jie; Yin, Xiangyu; Yang, Dongjiang; Zhang, He; Qian, Jianhua; Liu, Lianli; Liu, Xiaoyang

    Resumo em Inglês:

    Isopropyl chloroacetate has been synthesized by esterification of chloroacetic acid and isopropanol, using lanthanum dodecyl sulfate (LDDS) as the catalyst. Various factors that affected the esterification have been investigated, such as reaction time, different water-carrying agent and the amount of catalyst. Under the condition of 1.2/1 molar ratio of isopropanol to chloroacetic acid, 1.0% catalyst (molar percent of chloroacetic acid), 2.5 h reaction time, 5 mL cyclohexane as water-carrying agent and reflux temperature, the esterification conversion of isopropyl chloroacetate reaches 98.3%. The catalytic activity of LDDS is almost equal to that of a BrØnsted acid. LDDS, as one kind of water-tolerant Lewis acid, is an excellent catalyst compared to the traditional Lewis acid.
  • Temperature and reaction time effects on the structural properties of titanium dioxide nanopowders obtained via the hydrothermal method Kinetics And Catalysis; Reaction Enginneering; And Materials Science

    Collazzo, G. C.; Jahn, S. L.; Carreño, N. L. V.; Foletto, E. L.

    Resumo em Inglês:

    An investigation was carried out on the synthesis of titanium dioxide nanopowders via the hydrothermal method, examining the influence of temperature (150ºC and 200ºC) and reaction time (6 to 36 h). The resulting powders were characterized by X-ray diffraction, infrared absorption spectrophotometry, transmission electron micrographs and surface area. The X-ray diffraction revealed that there was formation of a pure crystalline phase, consisting only of anatase for all conditions of synthesis. Both temperature and reaction time proved to have a slight influence on the crystallite size (from 9 to 17 nm) and a significant influence on the surface area (from 86 to 168 m².g-1).
  • Numerical study on hygroscopic material drying in packed bed Process Systems Engineering

    Stakić, M.; Banjac, M.; Urošević, T.

    Resumo em Inglês:

    The paper addresses numerical simulation for the case of convective drying of hygroscopic material in a packed bed, analyzing agreement between the simulated and the corresponding experimental results. In the simulation model of unsteady simultaneous one-dimensional heat and mass transfer between gas phase and dried material, it is assumed that the gas-solid interface is at thermodynamic equilibrium, while the drying rate of the specific product is calculated by applying the concept of a "drying coefficient". Model validation was done on the basis of the experimental data obtained with potato cubes. The obtained drying kinetics, both experimental and numerical, show that higher gas (drying agent) velocities (flow-rates), as well as lower equivalent grain diameters, induce faster drying. This effect is more pronounced for deeper beds, because of the larger amount of wet material to be dried using the same drying agent capacity.
  • Reacting flow simulations of supercritical water oxidation of PCB-contaminated transformer oil in a pilot plant reactor Process Systems Engineering

    Marulanda, V.

    Resumo em Inglês:

    The scale-up of a supercritical water oxidation process, based on recent advancements in kinetic aspects, reactor configuration and optimal operational conditions, depends on the research and development of simulation tools, which allow the designer not only to understand the complex multiphysics phenomena that describe the system, but also to optimize the operational parameters to attain the best profit for the process and guarantee its safe operation. Accordingly, this paper reports a multiphysics simulation with the CFD software Comsol Multiphysics 3.3 of a pilot plant reactor for the supercritical water oxidation of a heavily PCB-contaminated mineral transformer oil. The proposed model was based on available information for the kinetic aspects of the complex mixture and the optimal operational conditions obtained in a lab-scale continuous supercritical water oxidation unit. The pilot plant simulation results indicate that it is not feasible to scale-up directly the optimal operational conditions obtained in the isothermal lab-scale experiments, due to the excess heat released by the exothermic oxidation reactions that result in outlet temperatures higher than 600°C, even at reactor inlet temperatures as low as 400°C. Consequently, different alternatives such as decreasing organic flowrates or a new reactor set-up with multiple oxidant injections should be considered to guarantee a safe operation.
  • Adsorption isotherms and thermochemical data of FD&C Red n° 40 binding by Chitosan Separation Processes

    Piccin, J. S.; Dotto, G. L.; Pinto, L. A. A.

    Resumo em Inglês:

    Chitosan is a natural polymer that has been employed in dye adsorption. In this work, adsorption and thermodynamic data for the interaction of FD&C Red n° 40 food dye with chitosan in aqueous solutions were investigated. The equilibrium adsorption isotherms were determined by the batch method, from 298 to 338 K. Adsorption data were adjusted to five isotherm models: Langmuir, Freundlich, Redlich-Peterson, Temkin and Dubinin-Radushkevich, in order to determine which presented the best adjustment to the experimental data. Error analysis showed that the Langmuir isotherm model was the most appropriate for fitting the experimental data, with a maximum monolayer adsorption of 3065.8 µmol g-1 at 308 K. Negative enthalpy (-112.7 kJ mol-1), entropy (-0.338 kJ mol-1 K-1) and Gibbs free energy (-15.6 to 1.0 kJ mol-1) values demonstrated that the adsorption process is exothermic, spontaneous, favorable, and that randomness of the system decreases during the adsorption process.
  • Supercritical fluid extraction of volatile and non-volatile compounds from Schinus molle L. Separation Processes

    Barroso, M. S. T.; Villanueva, G.; Lucas, A. M.; Perez, G. P.; Vargas, R. M. F.; Brun, G. W.; Cassel, E.

    Resumo em Inglês:

    Schinus molle L., also known as pepper tree, has been reported to have antimicrobial, antifungal, anti-inflammatory, antispasmodic, antipyretic, antitumoural and cicatrizing properties. This work studies supercritical fluid extraction (SFE) to obtain volatile and non-volatile compounds from the aerial parts of Schinus molle L. and the influence of the process on the composition of the extracts. Experiments were performed in a pilot-scale extractor with a capacity of 1 L at pressures of 9, 10, 12, 15 and 20 MPa at 323.15 K. The volatile compounds were obtained by CO2 supercritical extraction with moderate pressure (9 MPa), whereas the non-volatile compounds were extracted at higher pressure (12 to 20 MPa). The analysis of the essential oil was carried out by GC-MS and the main compounds identified were sabinene, limonene, D-germacrene, bicyclogermacrene, and spathulenol. For the non-volatile extracts, the total phenolic content was determined by the Folin-Ciocalteau method. Moreover, one of the goals of this study was to compare the experimental data with the simulated yields predicted by a mathematical model based on mass transfer. The model used requires three adjustable parameters to predict the experimental extraction yield curves.
  • Dispersed phase holdup in a pulsed disc and doughnut extraction column Separation Processes

    Torab-Mostaedi, M.; Jalilvand, H.; Outokesh, M.

    Resumo em Inglês:

    Dispersed phase holdup has been measured in a 76 mm diameter pulsed disc and doughnut extraction column for three different liquid-liquid systems. The effects of operational variables such as pulsation intensity and dispersed and continuous phase flow rates on holdup have been investigated and found to be significant. The existence of three different operational regimes, namely mixer-settler, dispersion, and emulsion regimes, was observed when the energy input was changed. The results indicated that the characteristic velocity approach is applicable to this type of extraction column for analysis of holdup in the transition and emulsion regions. Empirical correlations are derived for prediction of the dispersed phase holdup in terms of the physical properties of the system and the operating variables in different operating regimes. Good agreement between prediction and experiments was found for all operating conditions investigated.
  • Vapor-liquid equilibrium measurements for the binary system methyl acetate+ethanol at 0.3 and 0.7 MPa Thermodynamics

    Susial, P.; Rios-Santana, R.; Sosa-Rosario, A.

    Resumo em Inglês:

    This paper reports experimental data of the isobaric vapor-liquid equilibria (VLE) for the mixture methyl acetate + ethanol at 0.3 and 0.7 MPa, determined using a copper still ebulliometer. The activity coefficients obtained from the experimental data were correlated by using different thermodynamic mathematical models. All the binary systems show a positive consistency when subjected to the point-to-point test of Van Ness. The prediction of VLE data obtained with the UNIFAC and ASOG methods has been verified with experimental data.
  • Maximum thermodynamic efficiency problem in batch distillation Thermodynamics

    Zavala-Loría, J. C.; Ruiz-Marín, A.; Coronado-Velasco, C.

    Resumo em Inglês:

    A dynamic batch distillation study of the non-ideal mixture Ethanol-Water is presented. The objective of the study was to calculate an average thermodynamic efficiency of the process under an optimal constant reflux policy and the objective function includes a given production time in order to obtain the desired product quality (measured as the average mole fraction of the accumulated product). An expression for computing the thermodynamic efficiency is presented. The simulation of the column uses a mathematical model considering the complete dynamics of the operation and the problem of optimal control resulting in a non-linear programming problem. A dynamic optimization technique based on a SQP method was used to solve the problem. The average thermodynamic efficiency for the separation process under the conditions presented was 37.95%.
  • Extraction of citronella (Cymbopogon nardus) essential oil using supercritical co2: experimental data and mathematical modeling Thermodynamics

    Silva, C. F.; Moura, F. C.; Mendes, M. F.; Pessoa, F. L. P.

    Resumo em Inglês:

    Citronella essential oil has more than eighty components, of which the most important ones are citronellal, geranial and limonene. They are present at high concentrations in the oil and are responsible for the repellent properties of the oil. The oil was extracted using supercritical carbon dioxide due to the high selectivity of the solvent. The operational conditions studied varied from 313.15 to 353.15 K for the temperature and the applied pressures were 6.2, 10.0, 15.0 and 180.0 MPa. Better values of efficiency of the extracted oil were obtained at higher pressure conditions. At constant temperature, the amount of extracted oil increased when the pressure increased, but the opposite occurred when the temperature increased at constant pressure. The composition of the essential oil was complex, although there were several main components in the oil and some waxes were presented in the extracted oils above 10.0 MPa. The results were modeled using a mathematical model in a predictive way, reproducing the extraction curves over the maximum time of the process.
  • Erratum

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