Acessibilidade / Reportar erro
Materials Research, Volume: 15, Número: 3, Publicado: 2012
  • Concretes with red mud coarse aggregates Regular Articles

    Oliveira, Dênio Ramam Carvalho de; Rossi, Carlos Rodrigo Costa

    Resumo em Inglês:

    Red mud (RM) is a mineral waste, residue of the Bayer process used to obtain alumina from bauxite. While the exploration of rolled pebble damages the environment and is much more controlled by the government, the huge RM disposal areas do not stop increasing and polluting soil, rivers and groundwater sources in Amazon. In this work, the material mixtures used to produce coarse aggregates presented up to 80% of RM, 30% of metakaolin and 30% of active silica as recycled waste. Several tests were carried out to determine the aggregates physical properties and to evaluate the mechanical performance of the concretes with the new aggregates, including hydraulic abrasion strength, and the results were compared to the reference ones, i.e. rolled pebble concretes. Additionally, the sintering process neutralizes any toxic substance as occur in some RM products like tiles and bricks, and these results have encouraged an industrial or semi-industrial production of RM aggregates for concretes.
  • Nanoparticles from Cu-Zn-Al shape memory alloys physically synthesized by ion milling deposition Regular Articles

    López Pavón, Luis Alberto; Lopez Cuellar, Enrique; Ballesteros, Carmen; Torres Castro, Alejandro; Martínez de la Cruz, Azael; Araújo, Carlos José de

    Resumo em Inglês:

    In this research, an ion milling equipment was used to elaborate nanoparticles from Cu-Zn-Al alloys with shape memory effect. Two different compositions were used, target A: 75.22Cu-17.12Zn-7.66Al at % with an Ms of -9 °C and target B: 76.18Cu-15.84Zn-7.98Al with an Ms of 20 °C. Nanoparticles were characterized by High Resolution Transmission Electron Microscopy, Electron Diffraction and Energy Dispersive X-ray Spectroscopy. The obtained nanoparticles showed a small dispersion, with a size range of 3.2-3.5 nm. Their crystal structure is in good agreement with the bulk martensitic structure of the targets. In this sense, results on morphology, composition and crystal structure have indicated that it is possible to produce nanoparticles of CuZnAl shape memory alloys with martensitic structure in a single process using Ion Milling.
  • Impact properties of aluminium - glass fiber reinforced plastics sandwich panels Regular Articles

    Periasamy, Mathivanan; Manickam, Balakrishnan; Hariharasubramanian, Krishnan

    Resumo em Inglês:

    Aluminium - glass fiber reinforced plastics (GFRP) sandwich panels are hybrid laminates consisting of GFRP bonded with thin aluminum sheets on either side. Such sandwich materials are increasingly used in airplane and automobile structures. Laminates with varying aluminium thickness fractions, fiber volume fractions and orientation in the layers of GFRP were fabricated by hand lay up method and evaluated for their impact performance by conducting drop weight tests under low velocity impacts. The impact energy required for initiating a crack in the outer aluminium layer as well as the energy required for perforation was recorded. The impact load-time history was also recorded to understand the failure behavior. The damage depth and the damage area were measured to evaluate the impact resistance. Optical photography and scanning electron micrographs were taken to visualize the crack and the damage zone. The bidirectional cross-ply hybrid laminate (CPHL) has been found to exhibit better impact performance and damage resistance than the unidirectional hybrid laminate (UDHL). Increase in aluminium thickness fraction (Al tf) and fiber volume fraction (Vf) resulted in an increase in the impact energy required for cracking and perforation. On an overall basis, the sandwich panels exhibited better impact performance than the monolithic aluminium.
  • Influence of the substitutional solute on the mechanical properties of Ti-Nb binary alloys for biomedical use Regular Articles

    Silva, Luciano Monteiro da; Claro, Ana Paula Rosifini Alves; Buzalaf, Marília Afonso Rabelo; Grandini, Carlos Roberto

    Resumo em Inglês:

    Titanium alloys are widely used in the manufacture of biomedical implants because they possess an excellent combination of physical properties and outstanding biocompatibility. Today, the most widely used alloy is Ti-6Al-4V, but some studies have reported adverse effects with the long-term presence of Al and V in the body, without mentioning that the elasticity modulus value of this alloy is far superior to the bone. Thus, there is a need to develop new Ti-based alloys without Al and V that have a lower modulus, greater biocompatibility, and similar mechanical strength. In this paper, we investigated the effect of Nb as a substitutional solute on the mechanical properties of Ti-Nb alloys, prepared in an arc-melting furnace and characterized by density, X-ray diffraction, optical microscopy, hardness and elasticity modulus measurements. The X-ray and microscopy measurements show a predominance of the α phase. The microhardness values showed a tendency to increase with the concentration of niobium in the alloy. Regarding the elasticity modulus, it was observed a nonlinear behavior with respect to the concentration of niobium. This behavior is associated with the presence of the α phase.
  • Study of an anisotropic polymeric cellular material under compression loading Regular Articles

    Caliri Júnior, Mauricio Francisco; Soares, Gustavo Pazzianotto; Angélico, Ricardo Afonso; Canto, Rodrigo Bresciani; Tita, Volnei

    Resumo em Inglês:

    This paper emphasizes the influence of micro mechanisms of failure of a cellular material on its phenomenological response. Most of the applications of cellular materials comprise a compression loading. Thus, the study focuses on the influence of the anisotropy in the mechanical behavior of cellular material under cyclic compression loadings. For this study, a Digital Image Correlation (DIC) technique (named Correli) was applied, as well as SEM (Scanning Electron Microscopy) images were analyzed. The experimental results are discussed in detail for a closed-cell rigid poly (vinyl chloride) (PVC) foam, showing stress-strain curves in different directions and why the material can be assumed as transversely isotropic. Besides, the present paper shows elastic and plastic Poisson's ratios measured in different planes, explaining why the plastic Poisson's ratios approach to zero. Yield fronts created by the compression loadings in different directions and the influence of spring-back phenomenon on hardening curves are commented, also.
  • Classification of polymers insulators hydrophobicity basead on digital image processing Regular Articles

    Thomazini, Daniel; Gelfuso, Maria Virginia; Altafim, Ruy Alberto Corrêa

    Resumo em Inglês:

    Although the hydrophobicity is usually an arduous parameter to be determined in the field, it has been pointed out as a good option to monitor aging of polymeric outdoor insulators. Concerning this purpose, digital image processing of photos taken from wet insulators has been the main technique nowadays. However, important challenges on this technique still remain to be overcome, such as; images from non-controlled illumination conditions can interfere on analyses and no existence of standard surfaces with different levels of hydrophobicity. In this paper, the photo image samples were digitally filtered to reduce the illumination influence, and hydrophobic surface samples were prepared from wetting silicon surfaces with solution of water-alcohol. Furthermore norevious studies triying to quantify and relate these properties in a mathematical function were found, that could be used in the field by the electrical companies. Based on such considerations, high quality images of countless hydrophobic surfaces were obtained and three different image processing methodologies, the fractal dimension and two Haralick textures descriptors, entropy and homogeneity, associated with several digital filters, were compared. The entropy parameter Haralick's descriptors filtered with the White Top-Hat filter presented the best result to classify the hydrophobicity.
  • Chemical and topographic analysis of treated surfaces of five different commercial dental titanium implants Regular Articles

    Chrcanovic, Bruno Ramos; Pedrosa, Alexsander Ribeiro; Martins, Maximiliano Delany

    Resumo em Inglês:

    We present a detailed investigation of the surface characteristics of five commercial titanium implants with different surface finishing (double acid etching, anodization and incorporation of Ca/P, acid etching and deposition of Ca/P, hydroxyapatite-blasting, acid etching and Ca/P-blasting) produced by five different manufacturers. A set of experimental techniques were employed to study the surface chemical composition and morphology: XPS, XRD, SEM, EDS, and AFM. According to the implat manufacturers, the addition of Ca and P at the implant surface is a main feature of these implants (except the double acid etched implant, which was included for comparative purpose). However, the results showed a great discrepancy on the final amount of these elements on the implant surface, which suggests a different effectiveness of the employed surface finishing methods to fix those elements on the implant surface. Our results show that only the method used by the manufacturer of hydroxyapatite-blasting surface finished implants was efficient to produce a hydroxyapatite coating. This group also showed the highest roughness parameters.
  • Application of ANFIS for analytical modeling of tensile strength of functionally graded steels Regular Articles

    Nazari, Ali

    Resumo em Inglês:

    In the present study, the tensile strength of ferritic and austenitic functionally graded steels produced by electroslag remelting has been modeled. To produce functionally graded steels, two slices of plain carbon steel and austenitic stainless steels were spot welded and used as electroslag remelting electrode. Functionally graded steel containing graded layers of ferrite and austenite may be fabricated via diffusion of alloying elements during remelting stage. Vickers microhardness profile of the specimen has been obtained experimentally and modeled with adaptive network-based fuzzy inference systems (ANFIS). To build the model for graded ferritic and austenitic steels, training, testing and validation using respectively 174 and 120 experimental data were conducted. According to the input parameters, in the ANFIS model, the Vickers microhardness of each layer was predicted. A good fit equation which correlates the Vickers microhardness of each layer to its corresponding chemical composition was achieved by the optimized network for both ferritic and austenitic graded steels. Afterwards; the Vickers microhardness of each layer in functionally graded steels was related to the yield stress of the corresponding layer and by assuming Holloman relation for stress-strain curve of each layer, they were acquired. Finally, by applying the rule of mixtures, tensile strength of functionally graded steels configuration was found through a numerical method. The obtained results from the proposed model are in good agreement with those acquired from the experiments.
  • Properties of experimental resins based on synthesized propoxylated bis-GMA with different propionaldehyde ratios Regular Articles

    Denis, Aline Bassi; Plepis, Ana Maria Guzzi; Martins, Virginia da Conceição Amaro; Pereira, Jose Carlos; Cilli, Renato; Prakki, Anuradha

    Resumo em Inglês:

    The effect of different propionaldehyde ratios on the properties of bis-GMA-based comonomers and copolymers diluted with propoxylated bis-GMA (CH3bis-GMA) was evaluated. Five experimental comonomers were prepared combining bis-GMA with CH3bis-GMA and propionaldehyde at 0, 2, 8, 16, 24 mol%. Light polymerization was effected with the use of 0.2 wt. (%) each of camphorquinone and N,N-dimethyl-p-toluidine. Resin degrees of conversion (%DC) were evaluated by FT-IR spectrophotometry and Tg by Differential Scanning Calorimeter. Complex viscosity (η*), the effect of temperature on η*, and Microhardness (H) for dry and wet samples were also determined. Data were analyzed by Student's t-test, one-way ANOVA and Tukey-Kramer test (α = 0.05). The group with 24 mol% additive had a significant increase in %DC and H, and the lowest comonomer Tg and η*. No remarkable variation was noted in copolymers Tg s. All resins presented Newtonian behavior of viscosity, which linearly decreased with increased temperature. The η* decreased sigmoidally as the additive ratio increased.
  • Preparation and application of a magnetic composite (Mn3O4/Fe3O4) for removal of As(III) from aqueous solutions Regular Articles

    Silva, Gabriela Cordeiro; Almeida, Fabiana Soares; Ferreira, Angela Melo; Ciminelli, Virginia Sampaio Teixeira

    Resumo em Inglês:

    The introduction of magnetic properties in adsorbent materials has the aim of improving solid-liquid separation processes. In this work, a magnetic composite was synthesized through the precipitation of manganese oxide in the presence of magnetite particles using O2 as an oxidant. The composite proved to be chemically and physically stable within a wide range of pH values. The composite characterization indicated that hausmannite (Mn3O4) represents the precipitated manganese phase and that magnetite undergoes no phase transformation during the synthesis. The composite and Mn3O4 particles were used to remove As(III) from aqueous solutions. The magnetic composite and Mn3O4 sample presented high and similar affinity for As(III), with maximum sorptive capacities of 14 mgAs g solid-1 (0.0048 mmolAs m-2solid) and 20 mgAs g solid-1 (0.0049 mmolAs m-2solid), respectively, at pH 5.0. The combination of an active high surface area sorbent (Mn3O4) with a magnetic phase (Fe3O4) allows for efficient As(III) removal and solid/liquid separation.
  • The effect of electric spot-welding on the mechanical properties of different orthodontic wire alloys Regular Articles

    Nascimento, Leonard Euler Andrade Gomes; Santos, Rogério Lacerda dos; Pithon, Matheus Melo; Araújo, Mônica Tirre de Souza; Nojima, Matilde Gonçalves; Nojima, Lincoln Issamu

    Resumo em Inglês:

    The aim of this study was to test the hypothesis that there is a direct relationship between surface structure and tensile strength of orthodontic alloys submitted to different levels of welding current. Three types of alloys were assessed. One hundred and eight cross-sectional test specimens ("X") were made, 18 for each wire combination, and divided into 6 groups: SS (steel-steel); SN (steel-NiTi); SB (steel-Beta-Ti); NN (NiTi-NiTi); NB (NiTi-Beta-Ti) and BB (Beta-Ti-Beta-Ti), submitted to 6 spot-welding procedures at different levels of current (Super Micro Ponto 3000). Student-Newman-Keuls, Wilcoxon signed-rank, and Kruskal-Wallis tests were used (p < .05). Statistical difference was found between SN group and all the other alloy combinations (p < .05). Initial roughness of alloys ranged from .04 to .55 Ra, with statistical difference between groups (p < .001). The hypothesis was rejected and the tensile strength of Ti-alloys combinations Steel × Beta-Ti was significantly affected by the current level at P50, which changed the properties and structure of the wires.
  • Preparation and characterization of ramie-glass fiber reinforced polymer matrix hybrid composites Regular Articles

    Romanzini, Daiane; Ornaghi Junior, Heitor Luiz; Amico, Sandro Campos; Zattera, Ademir José

    Resumo em Inglês:

    The use of ramie fibers as reinforcement in hybrid composites is justified considering their satisfactory mechanical properties if compared with other natural fibers. This study aims to verify changes in chemical composition and thermal stability of the ramie fibers after washing with distilled water. One additional goal is to study glass fiber and washed ramie fiber composites focusing on the effect of varying both the fiber length (25, 35, 45 and 55 mm) and the fiber composition. The overall fiber loading was maintained constant (21 vol.%). Based on the results obtained, the washed ramie fiber may be considered as an alternative for the production of these composites. The higher flexural strength presented being observed for 45 mm fiber length composite, although this difference is not significant for lower glass fiber volume fractions: (0:100) and (25:75). Also, by increasing the relative volume fraction of glass fiber until an upper limit of 75%, higher flexural and impact properties were obtained.
  • Materials produced from plant biomass: part II: evaluation of crystallinity and degradation kinetics of cellulose Regular Articles

    Poletto, Matheus; Pistor, Vinícios; Santana, Ruth Marlene Campomanes; Zattera, Ademir José

    Resumo em Inglês:

    In this study Eucalyptus grandis (CEG) and Pinus taeda (CPT) cellulose fibers obtained from kraft and sulfite pulping process, respectively, were characterized using Fourier transform infrared (FTIR) spectroscopy and thermogravimetry (TGA). The degradation kinetic parameters were determined by TGA using Coats and Redfern method. FTIR results showed that CPT presented a more ordered structure with higher crystallinity than CEG. Thermogravimetric results showed that CPT had a higher thermal stability than CEG. The kinetic results revel that for CEG the degradation mechanism occurs mainly by random nucleation, although phase boundary controlled reactions also occurs while for CPT the degradation process is more related with phase boundary controlled reactions. Results demonstrated that differences between thermal stability and degradation mechanisms might be associated with differences in the cellulose crystalline structure probably caused by different pulping processes used for obtaining the cellulose fibers.
  • Influence of the sintering temperature on the magnetic and electric properties of NiFe2O4 ferrites Regular Articles

    Zabotto, Fabio Luis; Gualdi, Alexandre José; Eiras, Jose Antonio; Oliveira, Adilson Jesus Aparecido de; Garcia, Ducinei

    Resumo em Inglês:

    This study evaluates the structural, microstructural, electric and magnetic properties of nickel ferrite samples prepared through the solid state reaction. It was observed that an increase in the sintering temperature produces a higher cation concentration in the A site when compared to the B site. The assessment of magnetic properties showed that an increase in grain size leads to a decrease in the coercive fields verging on superparamagnetic values, while the saturation magnetization increases up to 46.5 Am².kg-1 for samples sintered at 1200 ºC. The dc electric resistivity behavior of samples was attributed to the increase in the cross-sectional area of grains as well as the different oxidation states and distribution of cations amongst the lattice sites of the spinel structure.
  • Polyurethane structural adhesives applied in automotive composite joints Regular Articles

    Quini, Josue Garcia; Marinucci, Gerson

    Resumo em Inglês:

    In recent years structural adhesives technology has demonstrated great potential for application due to its capacity to transform complex structures into solid unitary and monolithic assemblies using different materials. Thus, seams or joints integrate these structures providing, besides a reduction in weight, a considerable increase in the mechanical resistance and stiffness. The increase in the industrial use of structural adhesives is mainly due to their ability to efficiently bond different materials in an irreversible manner, even replacing systems involving mechanical joints. In the automobile industry structural adhesives have been widely used for the bonding of metal substrates, thermoplastics and composites, frequently employing these in combination, particularly glass fiber and polyester resin composites molded using RTM and SMC processes. However, the use of urethane structural adhesives in applications involving composites and thermoplastics has been the subject of few investigations. In this study the effects of temperature and time on the shear strength of RTM, SMC and ABS joints, applying temperatures of -40, 25, 80, 120 and 177 °C and times of 20 minutes and 500 hours, were determined. The objective was to evaluate the performance under extreme conditions of use in order to assess whether these joints could be used in passenger or off-road vehicles. The results showed that the urethane structural adhesive promoted the efficient bonding of these materials, considering that due to the high adhesive strength the failures occurred in the substrates without adversely affecting the bonded area. For each test condition the joint failure modes were also determined.
  • Prediction the effects of ZnO2 nanoparticles on splitting tensile strength and water absorption of high strength concrete Regular Articles

    Nazari, Ali; Azimzadegan, Tohid

    Resumo em Inglês:

    In the present paper, two models based on artificial neural networks (ANN) and gene expression programming (GEP) for predicting splitting tensile strength and water absorption of concretes containing ZnO2 nanoparticles at different ages of curing have been developed. To build these models, training and testing using experimental results for 144 specimens produced with 16 different mixture proportions were conducted. The used data in the multilayer feed forward neural networks models and input variables of genetic programming models are arranged in a format of eight input parameters that cover the cement content (C), nanoparticle content (N), aggregate type (AG), water content (W), the amount of superplasticizer (S), the type of curing medium (CM), Age of curing (AC) and number of testing try (NT). According to these input parameters, in the neural networks and genetic programming models, the splitting tensile strength and water absorption values of concretes containing ZnO2 nanoparticles were predicted. The training and testing results in these two models have shown the strong potential of the models for predicting the splitting tensile strength and water absorption values of concretes containing ZnO2 nanoparticles. Although neural networks have predicted better results, genetic programming is able to predict reasonable values with a simpler method rather than neural networks.
  • Effect of heat treatment on microstructures and mechanical properties in a full lamellar PM TiAl alloy Regular Articles

    Su, Meike; Lang, Zebao; Zheng, Lijing; Yan, Jie; Guan, Kai; Zhang, Hu

    Resumo em Inglês:

    The effect of heat treatment on the microstructures and tensile properties of a powder metallurgical (PM) TiAl based alloy has been investigated in this paper. The near gamma (NG) microstructure is transformed to a full lamellar (FL) microstructure with an average grain size of 100 μm by heat treatments. The lamellar spacing of FL structure decreases with the increase of cooling rate. For cooling rates of 5, 10 and 50 °C/min, the lamellar spacing is 1.9, 1.0 and 0.8 μm respectively. The room temperature tensile properties exhibit an increasing trend with decrease of lamellar spacing.
  • Photo-induced dipole relaxation current in natural Amethyst Regular Articles

    Russo, Fabricio Trombini; Scalvi, Rosa Maria Fernandes; Scalvi, Luis Vicente de Andrade; Vismara, Marcus Vinicius Gonçalves

    Resumo em Inglês:

    Thermally stimulated depolarization current (TSDC) measurements were carried out for SiO2 in the amethyst form, aiming to investigate the relationship of observed current with relaxation phenomena related to quartz impurities. In addition to TSDC conventional dark procedure, photo-induced TSDC was also carried out, where the exciting light came from an Ar+ laser, tuned either at 488 nm or at 541 nm. X-ray diffraction and optical absorption measurements were used as complement for the interpretation of TSDC data. Optical absorption data, mainly in the range 400-700 nm, allow identifying the characteristic bands of amethyst as well as to relate them with TSDC and photo-induced TSDC data, leading to a relationship between absorption bands and light irradiation with selected wavelengths. These results allow determining how the formation of a TSDC band in the range 220-260 K, is affected by the light absorption, modifying the formation and the dipole orientation distribution in the samples. Results also help the verification of defects formed by Fe3+ or Fe4+ ions in the amethyst structure, as well as suggest that these defects, besides the participation in the amethyst structure as color centers, also play a role in the formation of TSDC bands, contributing for the observed effect of monochromatic light irradiation on these bands.
  • Chain extension of poly (ethylene terephthalate) by reactive extrusion with secondary stabilizer Regular Articles

    Bimestre, Breno Heins; Saron, Clodoaldo

    Resumo em Inglês:

    Poly(ethylene tereftalate) (PET) is a polymer highly susceptible to the hydrolytic reactions that occur during applications and mainly in thermomechanical processing. These reactions lead to the decrease of molecular weight of the polymer, limiting the recycling number of the material. The reactive extrusion of the PET in presence of chain extenders is an alternative to recover mechanical and rheological properties that were depreciated by the polymer degradation. In this study, PET wastes from nonwoven fabrics production were extruded in presence of the secondary stabilizer Irgafos 126 (IRG) on variable concentrations. The results showed that Irgafos 126 increased molecular weight, decreased crystallinity and changed processing behavior of the PET, similarly to the effects produced by the well-known chain extender pyromellitic dianhydride (PMDA), showing that the secondary stabilizer Irgafos 126 can also act as a chain extender for the PET.
  • Influence of chromium concentration on the electron magnetic resonance linewidth of Cr3+ in SrTiO3 Regular Articles

    de Biasi, Ronaldo Sergio; Grillo, Maria Lúcia Netto

    Resumo em Inglês:

    Electron magnetic resonance (EMR) spectra of Cr3+ ions in samples of chromium-doped strontium titanate (SrTiO3) have been studied at room temperature for chromium concentrations between 0.20 and 1.00 mol%. According to previous studies, chromium substitutes Ti4+ sites in the lattice and its preferred valence state is Cr4+, which is EMR silent in the X-band, but the trivalent state can be produced by illumination or codoping with Nb. In the present work, the codoping method was used; the results show the electron magnetic resonance linewidth of the Cr3+ spectrum increases with increasing chromium concentration and that the range of the exchange interaction between Cr3+ ions is about 0.96 nm.
  • Influence of processing variables on the mechanical behavior of HDPE/clay nanocomposites Regular Articles

    Barbosa, Renata; Morais, Dayanne Diniz Souza; Nóbrega, Karine Castro; Araújo, Edcleide Maria; Mélo, Tomás Jeférson Alves

    Resumo em Inglês:

    Nanocomposites were processed using the technique of melt intercalation, starting from a concentrated polar compatibilizer/organoclay (PE-g-MA/organoclay) prepared in an internal mixer. The concentrate was incorporated into the matrix of HDPE by two methods: I) counter-rotating twin-screw extruder and II) co-rotating twin-screw extruder, using two screw profiles (ROS and 2KB90). After extrusion, the specimens of the extruded composites were injection molded. The X-ray diffraction (XRD) technique was used to analyze the degree of expansion of the prepared clays. To analyze the degree of exfoliation of obtained nanocomposites, XRD and TEM (transmission electron microscopy) were used. The influence of processing variables on mechanical properties was studied through the behavior of the modulus and tensile strength of nanocomposite systems. By XRD and TEM, it was seen that the clay was well dispersed in the matrix and the presence of intercalated and partially exfoliated hybrid structure for nanocomposites was observed when the systems were prepared in counter-rotating twin-screw extruder. A similar behavior was observed in the use of screws (2KB90 or ROS) of the nanocomposites, with a reduction in modulus and tensile strength. Although the mixing process by extruding be the most common industrial practice, and also it is the preferred strategy for the preparation of polymer nanocomposites, much of the literature was directed to the study of chemical modification of clay, type and level of compatibilizer, in order to maximize the compatibility between clay and the polymeric matrix. On the other hand, studies about the role of the processing and configurations of screws are relatively scarce. The main motivation of this work was to expand and to contribute to spread a better understanding of the effects of processing to obtain polymer nanocomposites.
  • Polyamide worm gear: manufacturing and performance Regular Articles

    Gasparin, Alexandre Luís; Corso, Leandro Luís; Tentardini, Eduardo Kirinus; Nunes, Regina Célia Reis; Forte, Maria Madalena de Camargo; Oliveira, Ricardo Vinicius Bof de

    Resumo em Inglês:

    The focus of this paper is to establish a characterisation method for seven polyamide (PA) grades to determine the major material to manufacture an automotive worm gear. The composite properties were measured according to the worm gear loadings: tensile strength, Young's modulus, abrasion and impact resistance. They were also correlated to the PA moisture absorption and its glass fibre (GF) reinforcement. The data from mechanical tests were applied in the finite element analysis (FEA) using the von Mises stress criterion. Before the rig tests of the PA worm gears, the injection process was evaluated, through the capillary rheometry. A higher difficulty to process PA 6/6 30% GF was found, due to its lower apparent viscosity. In the end, the influence of moisture absorption was as decisive to the gear's material selection as the GF to the pinion. Thus, the PAs with the best performance were: PA 6 with 30% GF (gear) and with PA 60% GF (pinion).
ABM, ABC, ABPol UFSCar - Dep. de Engenharia de Materiais, Rod. Washington Luiz, km 235, 13565-905 - São Carlos - SP- Brasil. Tel (55 16) 3351-9487 - São Carlos - SP - Brazil
E-mail: pessan@ufscar.br