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Journal of the Brazilian Society of Mechanical Sciences and Engineering, Volume: 32, Número: 4, Publicado: 2010
  • New concept of space radiator with variable emittance Technical Papers

    Vlassov, Valeri V; Sousa, Fabiano Luis de; Cuco, Ana Paula C; Silva Neto, Antônio J

    Resumo em Inglês:

    A new concept of space radiator of variable emittance for satellite thermal control is presented. The radiator is composed of two stages which exchange heat through radiation between finned surfaces covered with variable emittance coatings, whose emissivity is increased with temperature. Under cold conditions the radiative heat coupling between the stages is minimal, preventing the equipment subcooling, while in hot conditions the heat exchange is increased. A steady-state mathematical model was developed and numerically coupled to an optimization algorithm, and a design optimization procedure was performed. Two optimization criteria were employed: minimization of the radiator mass and the power consumption of heater under cold conditions. The Generalized Extremal Optimization algorithm was used as the optimization tool. The design was then modeled in detail using the SINDA/Fluint package considering orbital conditions of the EQUARS satellite. The performance of the radiator concept proposed here was also compared to a conventional design, for the same operational conditions. It is envisioned that the utilization of such radiators in micro-satellites will lead to considerable electric power savings for safe heaters and may contribute to a longer satellite life. In the design trade-off, the cost for this saving is additional radiator mass and volume.
  • A vibroacoustic application of modeling and control of linear parameter-varying systems Technical Papers

    De Caigny, Jan; Camino, Juan F.; Oliveira, Ricardo C. L. F.; Peres, Pedro L. D.; Swevers, Jan

    Resumo em Inglês:

    This paper applies recent advances in both modeling and control of Linear Parameter-Varying (LPV) systems to a vibroacoustic setup whose dynamics is highly sensitive to variations in the temperature. Based on experimental data, an LPV model is derived for this system using the State-space Model Interpolation of Local Estimates (SMILE) technique. This modeling technique interpolates linear time-invariant models estimated at distinct operating conditions of the system (in this case, different temperatures). Using the obtained LPV model, gain-scheduled and robust multiobjective H2/H∞ state feedback controllers are designed such that can consider a priori known bounds on the rate of parameter variation. Numerical simulations using the closed-loop systems are performed to validate the controllers and to show the advantages and versatility of the proposed techniques.
  • Design of CAN-based distributed control systems with optimized configuration Technical Papers

    Godoy, Eduardo P; Sousa, Rafael V de; Porto, Arthur José V; Inamasu, Ricardo Y

    Resumo em Inglês:

    A current trend in distributed control systems is the application of communication networktechnologies such as CAN - Controller Area Network. A recent utilization approach ofthese technologies is the networked control systems (NCS). The fundamental challenges inthe development of NCS are the analysis of the network delay effects and the prediction of the timing behavior of the distributed control system. The common parameters that impact the performance of NCS include response time, network utilization and network delays induced by the communication of messages between the devices. In addition, the performance of a NCS is highly dependent on these messages sampling times. A significant emphasis has been put on development and application of methodologies to handle the network delay effect in these systems and improve their performances. This paper presents a detailed timing analysis and a mathematical model to calculate these network delays in CAN-based networks. With the results of this model, the application of a methodology is proposed to minimize the effects of these delays and to achieve the optimization (networkoperation and utilization) of a CAN-based network. A case study of a CAN-based distributed control system in a mobile robot is described to demonstrate the application of the optimization methodology and the utilization of the CAN mathematical model systemized.
  • CFD analysis of the pulverized coal combustion processes in a 160 MWe tangentially-fired-boiler of a thermal power plant Technical Papers

    Silva, Cristiano V. da; Indrusiak, Maria Luiza S; Beskow, Arthur B

    Resumo em Inglês:

    The strategic role of energy and the current concern with greenhouse effects, energetic and exergetic efficiency of fossil fuel combustion greatly enhance the importance of the studies of complex physical and chemical processes occurring inside boilers of thermalpower plants. The state of the art in computational fluid dynamics and the availability of commercial codes encourage numeric studies of the combustion processes. In the presentwork the commercial software CFX © Ansys Europe Ltd. was used to study the combustionof coal in a 160 MWe commercial thermal power plant with the objective of simulating the operational conditions and identifying factors of inefficiency. The behavior of the flow of air and pulverized coal through the burners was analyzed, and the three-dimensional fluegas flow through the combustion chamber and heat exchangers was reproduced in the numeric simulation.
  • Combustion performance of an aluminum melting furnace operating with liquid fuel Technical Papers

    Nieckele, Angela Ourivio; Naccache, Mônica Feijó; Gomes, Marcos Sebastião de P

    Resumo em Inglês:

    The characteristics associated with the delivery of the fuel to be used as the energy source in any industrial combustion equipment are of extreme importance, as for example, in improving the performance of the combustion process and in the preservation of the equipment. A clean and efficient combustion may be achieved by carefully selecting the fuel and oxidant, as well as the operational conditions of the delivery system for both. In the present work, numerical simulations were carried out using the commercial code FLUENT for analyzing some of the relevant operational conditions inside an aluminum reverb furnace employing liquid fuel and air as the oxidant. Different fuel droplets sizes as well as inlet droplet stream configurations were examined. These characteristics, associated with the burner geometry and the fuel dispersion and delivery system may affect the flame shape, and consequently the temperature and the heat flux distribution within the furnace. Among the results obtained in the simulations, it was shown the possible damages to the equipment, which may occur as a result of the combustion process, if the flame is too long or too intense and concentrated.
  • CFD analysis of tube-fin 'no-frost' evaporators Technical Papers

    Barbosa, Jr, Jader R; Hermes, Christian J. L; Melo, Cláudio

    Resumo em Inglês:

    The purpose of this paper is to assess some aspects of the design of evaporators for household refrigeration appliances using Computational Fluid Dynamics (CFD). The evaporators under study are tube-fin 'no-frost' heat exchangers with forced convection on the air-side and a staggered tube configuration. The calculation methodology was verified against experimental data for the heat transfer rate, thermal conductance and pressure drop obtained for two evaporators with different geometries. The average errors of the heat transfer rate, thermal conductance and pressure drop were 10%, 3% and 11%, respectively. The CFD model was then used to assess the influence of geometric parameters such as the presence and position of the electrical heater coil relative to the tubes, the fin configuration and the width of the by-pass clearance between the outer edge of the fins and the tube bank for conditions typical of the design of household refrigeration appliances
  • Viscosity behavior of mixtures of CO2 and lubricant oil Technical Papers

    Marcelino Neto, Moisés A; Barbosa, Jr, Jader R

    Resumo em Inglês:

    Experimental data on the viscosity of mixtures of CO2 and lubricant oil were acquired and correlated using an excess-property approach based on the classical Eyring liquid viscosity model. Three oils of different types and viscosity grades (alkylbenzene AB ISO 32, mineral MO ISO 50 and polyol ester POE ISO 68) were evaluated at temperatures ranging from 36.5 to 82ºC. The excess activation energy for viscous flow was successfully correlated as a function of temperature and concentration using Redlich-Kister polynomial expansions with up to three terms. Large departures from the ideal solution viscosity behavior have been identified in all mixtures. The nature of the observed deviations has been explored in the light of their dependence on temperature, refrigerant concentration and oil type. The Katti and Chaudry (1964) model of the activation energy of viscous flow displayed the best correlation of the experimental data, with RMS deviations of 4.6% (AB ISO 32), 3.3% (MO ISO 50) and 2.8% (POE ISO 68).
  • Initial instabilities of a granular bed sheared by a turbulent liquid flow: length-scale determination Technical Papers

    Franklin, Erick de Moraes

    Resumo em Inglês:

    The transport of granular matter by a fluid flow is frequently found in nature and in industry. When the shear stresses exerted by the fluid flow on a granular bed are bounded to some limits, a mobile granular layer known as bed-load takes place, in which the grainsstay in contact with the fixed part of the granular bed. Under these conditions, an initiallyflat granular bed may be unstable, generating ripples and dunes, such as those observed indeserts, but also in pipelines conveying sand. There are evidences that these forms have atypical length correlated to their initial wavelength. So, the length-scale of the initial linear instabilities is a key point to understand the typical structures observed. This paper presents a theoretical study of the initial instabilities on a granular bed sheared by aturbulent liquid flow without free-surface effects, when bed-load is present. This studyconsists of a linear stability analysis, taking into consideration fluid flow, relaxation and gravity effects, and it is compared to published experimental data. It is proposed here,differently from many previous studies, that the initial wavelength of bed-forms varies with flow conditions when the fluid is a liquid.
  • Brazing of metals to zirconia mechanically metallized with titanium Technical Papers

    Pimenta, Jean Senise; Buschinelli, Augusto J A; Nascimento, Rubens M do; Martinelli, Antônio Eduardo; Remmel, Josef

    Resumo em Inglês:

    The mechanical metallization is a successful technique at laboratory scale and specially applied to oxide ceramics. Indirect brazing process of zirconia to metals is achieved using active-metal-free filler alloys on previously metallized ceramic. Stabilized zirconia ceramics were mechanically metallized with Ti and wetting conditions evaluated using commercial Ag-Cu and Au-Ni fillers with its respective thermal cycles. Better results were selected for brazing ceramic to metals in a high-vacuum furnace. Reliable vacuum tight ceramic/metal joints were obtained specially using the Ag-28Cu filler for results below 10-8 mbar.ℓ.s-1; samples at the joint cross-section were examined by microstructural analysis techniques and energy dispersive X-ray analysis. Microhardness profiles were made across the joints interface where zirconia undergone a typical darkening effect during brazing. Microstructure at the braze region revealed a dark reaction layer and precipitation zone closely to metallized ceramic surface for zirconia/Ti-6Al4V joints due to chemical interactions between the individual components.
  • A micromechanics approach to assess effects of constraint on cleavage fracture toughness: a weibull stress model Technical Papers

    Ruggieri, Claudio

    Resumo em Inglês:

    This work describes an engineering methodology incorporating the statistics of microcracks and a probability distribution of the (local) fracture stress to assess the effects of constraint loss and weld strength mismatch on crack-tip driving forces. One purpose of this investigation is to establish a definite fracture assessment framework capable of providing robust correlations between toughness data measured using small, laboratory specimens to large, complex structural components with varying crack configurations and loading modes (tension vs. bending). Another purpose is to verify the effectiveness of the proposed methodology building upon a local fracture parameter, here characterized by the Weibull stress, in structural integrity assessments of cracked components including steel weldments. Overall, the exploratory applications conducted here lend strong support to use Weibull stress based procedures in defect assessments of cracked structures.
  • A rough terrain traction control technique for all-wheel-drive mobile robots Technical Papers

    Silva, Alexandre F. Barral; Santos, Auderi Vicente; Meggiolaro, Marco Antonio; Speranza Neto, Mauro

    Resumo em Inglês:

    Traction control is a critical aspect of mobile robots that need to traverse rough terrain, avoiding excessive slip - which may cause the terrain to collapse locally and trap the robot wheels - and guaranteeing an adequate trajectory and speed control while reducing the power requirements. Traction control of all-wheel-drive robots in rough terrain was originally motivated by space exploration, such as in the case of the Mars Exploration Rovers. However, such technology is also needed in our planet, in particular in the Amazon region. This is the case of the Hybrid Environmental Robot (HER), a 4-wheel-drive mobile robot with independent suspensions, under development at CENPES/PETROBRAS. This robot is susceptible to changing terrain conditions, facing slippery soil and steep slopes. In this work, a new traction control scheme is proposed to allow HER to maintain a desired velocity while minimizing power requirements and slippage, considering motor saturation and avoiding flip-over dynamic instability. The proposed technique is based on a redundant computed torque control scheme, analytically optimized to minimize power requirements. Simulations are performed for rough terrain conditions with 2D-profile, considering the general case of different tire-terrain contact angles at each wheel. It is found that the control scheme is able to analytically predict in real time the ideal torques required by each independent wheel to maintain the desired speed, even on very rough terrain, minimizing when possible the power consumption. The method is applicable to the 3D case as long as the roll angle of the robot chassis does not vary too much compared to the robot pitch angle.
  • Preliminary analysis of hybrid rockets for launching nanosats into LEO Technical Papers

    Costa, Fernando de Souza; Vieira, Ricardo

    Resumo em Inglês:

    This work determines the preliminary mass distribution of hybrid rockets using 98% H2O2 and solid paraffin mixed with aluminum as propellants. An iterative process is used tocalculate the rocket performance characteristics and to determine the inert mass fractionfrom given initial conditions. It is considered a mission to place a 20 kg payload into a 300 km circular equatorial orbit by air launched and ground launched hybrid rockets usingthree stages. The results indicate total initial masses of about 7800 kg for a groundlaunched hybrid rocket and 4700 kg for an air launched hybrid rocket.
  • Multivariable H2 and H∞ control for a wind energy conversion system: a comparison Technical Papers

    Rocha, Ronilson; Coutinho, Gilmar Alves; Ferreira, Alexandre José; Torga, Flávio Allison

    Resumo em Inglês:

    The Wind Energy Conversion System (WECS) is a nonlinear system, highly dependent on a stochastic variable characterized by sudden variations, and subjected to cyclicaldisturbances caused by operational phenomena. Thus, the quality of a WECS controller is measured by its capacity to deal with unmodeled dynamics, stochastic signals, andperiodic, as well as non-periodic disturbances. Since the WECS' objectives can be easily specified in terms of maximum allowable gain in the disturbance-to-output transfer functions, H2 and H∞ methodologies can be good options for designing a WECS stabilizingcontroller, combining specifications such as: disturbance attenuation, asymptotic tracking, bandwidth limitation, robust stability, and trade-off between performance and controleffort. Designs for WECS multivariable feedback controllers based on H2 and H∞ methodologies are presented in this paper. The performances of both controllers are computationally simulated, analyzed and compared in order to identify the advantages anddrawbacks of each controller design.
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