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The use of nepheline as alternative source of alkalis in porcelain tiles: rheological and physical evaluation

Abstract

The porcelain is a type of ceramic tile which has been contrasted for its good aesthetical, such as decorated surface, and mechanical properties, such as low water absorption and high mechanical and chemical attack resistance. The raw materials used for porcelain tiles production are mainly clay and feldspar. Feldspar is one of the raw materials responsible for the sintering during firing and it helps on the development of low porosity and high wear resistance of the ceramic piece. However, Brazil presents feldspar sources in regions distant from production centers, leading to higher cost for the porcelain tiles production. Thus, nepheline is thought as an alternative to substitute feldspar, totally or partially, since this mineral presents very similar characteristics. In order to verify the influence of this substitution to the properties of the porcelain tiles, it was necessary initially to study the influence of nepheline addition in both rheological and physical properties of the suspension. The results showed that the viscosity of the suspension increases with the addition of nepheline, as well as the apparent density of the fired piece.

Keywords:
porcelain tiles; feldspar; nepheline; viscosity; apparent density.

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