Drying and cooking effects on the final quality of pea grains (Pisum sativum L.) varieties

Abstract

Genetic and process factors influence the final quality of dried pea seeds (Pisum sativum L.), particularly the physical properties and the proximal composition. The aim of this work was to evaluate the effect of air-drying temperature (45, 50, 55 and 60 °C) and cooking on physical and the proximal composition in two pea varieties (“Obonuco Andina” and “Sureña”). The physical properties and the proximal composition were determined for the best drying treatment. All pea samples were dried until a final moisture content ≤ 15% (w.b) was reached. The results showed that the drying temperature had a statistically significant effect on the final quality of both pea varieties. The treatment at 55 °C was determined to be the most suitable because it did not present any testa detachment or generate off-flavors.

Keywords:
physical properties; proximal composition; final quality

1 Introduction

Nutritional compounds are a growing demand from consumers interested in healthy foods of natural origin. Pea (Pisum sativum L.) is a legume that has a considerable content of proteins, sugars, minerals, vitamins and fiber, in addition to its water content. The pea is one of the major vegetables of the temperate and subtropical world. Due to these features, pea is perishable in nature (water activity of 0.98 at 25 °C) (Garg et al., 2014). Drying under controlled conditions is therefore an alternative to conservation in order to reduce post-harvest losses, guaranteeing an increase in its value when water content and activity are decreased to appropriate levels of storage (moisture content ≤ 14% w.b and water activity ≤ 0.6). Dried pea provides advantages in terms of shelf life and palatability as well as low handling, storage, and transportation costs due to the reduction of weight and volume. This kind of product poses a potential use in canned products, soups, purees, and flours, whose production processes are based on dried peas (Pardeshi et al., 2009).

On the other hand, an inappropriate control of the drying temperature could be harmful to food integrity and quality, due to the way in which water is evaporated. For this reason, the temperature of the process must be considered in order to prevent biochemical, chemical and physical deterioration (Zielinska & Markowski, 2007). Physical properties such as size, weight, sphericity, true and bulk density, porosity, and angle of repose are essential qualities in the process study and equipment design for harvesting, handling, transformation and storage. Similarly, the study of compositional properties is important to understand the impact on processing conditions (Perea-Flores, 2011).

Today, the consumption of dried products involves rehydration and cooking in order to improve the sensory and nutritional quality of vegetables. Thus, cooking time is an indicator of grain quality, which defines the acceptance by the consumer and determines production and marketing feasibility (Kinyanjui et al., 2017). Grain cooking includes starch gelatinization, protein denaturation, polysaccharide solubilization and collapse, and softening of the structural materials in the cotyledon (Hamid et al., 2016).

Currently, there are no report related to pea drying and cooking. For this reason, this study aims to evaluate the effect of drying temperature and the cooking time on two varieties of pea (var. “Obonuco Andina” and var. “Sureña”) on proximate composition, and physical characteristics of grains.

2 Materials and methods

2.1 Materials

Raw material: The pea grain varieties “Obonuco Andina” and “Sureña” were harvested at the LOPE farm, owned by the National Learning Center (Sena, Nariño, Colombia). Peas were graded, selected, and finally subjected to a constant temperature and relative humidity conditions (20 °C and 60% HR, respectively) for 12 h. An expanded polystyrene (EPS) chamber with a calcium chloride interior was used for this purpose.

2.2 Drying

The experiments were carried out in an incubator-type drying equipment (IN-601, Lab Incubator, Gemmy Industrial Corp., Taiwan) containing an air fan programmed at 1.5 m/s and a digital temperature controller. The equipment was also provided with internal electric resistances and a drying section with four 30 × 30 cm trays.

The drying experiments were done in triplicate at temperatures of 45, 50, 55 and 60 °C, until the final moisture content was less than 15% (w.b). The moisture measurement was performed in an Electronic Moisture Analyzer (Version 1.1, Kern DBS, KERN & Sohn GmbH, Germany). Once the process was completed, the product was packed in polyethylene bags.

2.3 Appropriate treatment definition and cooking time test

Cooking test was performed in order to define the process time for each pea variety. The dried grains were first rehydrated in distilled water for 12 h, and then cooked in a pea-boiling water (85 °C) ratio of 1:10. The hardness of the grain was evaluated each minute until four favorable quality observations were obtained. The qualities considered were easy chewing, pasty and smooth consistency, as well as a fine to lumpy taste and sense on palate. The quality of the grain, in terms of off flavor generation and testa damage or detachment, was the criterion considered for its final selection (Bilbao-Reboredo et al., 2000; Ghalavand et al., 2011; Rahman, 2007).

2.4 Physical properties of the grains dried with the appropriate treatment

Having defined the appropriate treatment, the physical and proximal properties of pea varieties were studied for both fresh and dried states. The physical properties measured were sphericity, arithmetic and geometric diameter. The dimensions of 100 peas were measured, considering their width (X), length (Y) and thickness (Z). A vernier caliper was used for these measurements. The sphericity, arithmetic diameter and geometric diameter were calculated with the Equations 1, 2 and 3 (Obi et al., 2014):

$\varphi =\frac{{\left(\text{XYZ}\right)}^{1/3}}{\text{L}}$ (1)

$\text{Da}=\frac{\text{X}+\text{Y}+\text{X}}{3}$ (2)

$Dg={\left(\text{XYZ}\right)}^{1/3}$ (3)

where ϕ is sphericity, Da is the arithmetic diameter in cm, and Dg is the geometric diameter in cm.

The weight (W) was determined with an OHAUS Analytical Balance. The weight of 100 peas was used to extrapolate the weight of 1000 grains, recording the results in grams (Unal et al., 2017). The bulk density was determined according to Equation 4 (Singh & Goswami, 1996).

$\rho b=\frac{Mrl-Mrv}{Vr}$ (4)

where ρb is the bulk density (g/cm³), Mrl is the mass of the filled beaker (g); Mrv is the mass of the empty container (g); Vr is the container volume (cm³).

The true density was determined with Equation 5 through the pycnometer method. A 50 mL pycnometer was used, along with 99.8% ethanol with a density of 0.790 g/mL (Yalçın et al., 2007).

$\rho t=\frac{\left(wps-wp\right)}{\left(wpl-wp\right)-\left(wpls-wps\right)}\rho l$ (5)

where ρt is the real density (g/cm³); wps is the mass of pycnometer with the sample (g); wp is the mass of the empty pycnometer (g); wpl is the mass of the pycnometer with ethanol (g); wpls is the mass of the pycnometer with sample and ethanol (g); ρl is the ethanol density (g/mL).

The bulk porosity was calculated using Equation 6, based on the true and bulk densities (Obi et al., 2014).

$\epsilon =(1-\frac{\rho b}{\rho t})*100$ (6)

where ε is the porosity (%); ρb is the bulk density (g/mL); and ρt is the true density (g/mL).

The angle of repose was estimated using Equation 7. An empty cylindrical mold (100 mm diameter x 150 mm high) was filled with peas on a wooden surface; the container was slowly raised until particles formed a cone (Kalamullah & Gunasekar, 2002).

$\text{Ø= TAN-1 (}\frac{2\text{H}}{\text{D}})$ (7)

where “Ø” is the angle of repose (°), H is the formed cone height (cm) and D its diameter (cm).

2.5 Proximal composition of the grains dried with the appropriate treatment

The proximal properties of grains were measured at the Specialized Laboratories of the University of Nariño. The protein, nitrogen free extract, ether extract, crude fiber, energy, minerals (calcium, phosphorus, magnesium, potassium, sulfur, iron, manganese, zinc, cooper) and vitamin C contents were determined using AOAC methods (Cunniff, 1997).

2.6 Experimental design

A multilevel factorial design with three replications was conducted. The factors were pea varieties (“Obonuco Andina” and “Sureña”) and drying temperatures (45, 50, 55 and 60 °C). The response variable represented the drying time required to reach a final moisture ≤ 15% (w.b). The statistical software Minitab 18 was employed for this purpose.

3 Results and discussion

3.1 Drying

The initial values of moisture content of the “Obonuco Andina” and “Sureña” varieties were 65.6 ± 4.0 and 68.5 ± 1.0% (w.b), respectively. The initial values of water activity for each variety were 0.97 ± 0.01 and 0.97 ± 0.01 at room temperature (18 °C).

The drying times for each experiment at 45, 50, 55 and 60 °C and for both pea varieties are described in Table 1. The pea varieties “Obonuco Andina” and “Sureña” showed similar time behaviors at each temperature. Similar results are reported in other studies on pea varieties Pb-87, Pb-88 and Matar Ageta-6 (Pardeshi et al., 2009), as well as in varieties of millet (Ojediran, 2010) and yam (Montes et al., 2008).

Table 1
Drying time values.

Variety	T (°C)	Drying time (min)
Obonuco Andina	45	913.3 ± 11.5
	50	633.3 ± 41.6
	55	540.0 ± 20.0
	60	353.3 ± 11.5
Sureña	45	913.3 ± 11.5
	50	646.7 ± 11.5
	55	520.0 ± 0.00
	60	366.7 ± 11.5

Results showed that only drying temperature had a statistically significant effect (p-value < 0.05) on time required to reach a final moisture content below 15% (w.b). The effect of temperature on the decrease in time required to reach a certain moisture value has been reported by several investigations (Chkir et al., 2015; Jabeen et al., 2015).

These results can be demonstrated with the mean plots (Figure 1). Results show that the increase in drying temperature caused a significant decrease (p < 0.05) in the time required to reach a final moisture content below 15% (w.b). On the other hand, when different pea varieties were used, no significant effect in drying time was observed (p > 0.05).

Figure 1
Mean plots for the variable drying time.

As it is shown in Table 1, drying at 55 and 60 °C allowed for a lower drying time. This fact together with the moisture content values obtained that could prevent the legume degradation by microorganisms and enzymes attack, ensuring a shelf life of around one year under dry and dark conditions, limited aeration, and protection against contaminants (Jovanovic, 2013). Furthermore, the water activity values obtained (lower than 0.6, data not shown), that imply a better stability of dried grains, considering interactions between internal water and pea components (Téllez-Pérez et al., 2015).

3.2 Determination of the best processing conditions

A cooking test with both pea varieties was carried out. Both “Obonuco Andina” and “Sureña” varieties treated at 60 ° C obtained shorter cooking times compared to those of peas dried at 55 °C (Figure 2).

Figure 2
Cooking time samples pea.

The cooking time was affected by the drying temperature, a result that is similar to those observed in other grains such as kidney bean (Bilbao-Reboredo et al., 2000) and other common bean varieties (Rose coco, Canadian wonder, Pinto and Red haricot) (Kinyanjui et al., 2017). As shown in Figure 2, both varieties showed similar cooking patterns In this investigation, the claims of some authors are refuted as the genetic characteristics of vegetal material did not show any remarkable effect on cooking time, which could be explained by the similar growing conditions (Valladares-Sevilla, 1996).

The degree of water evaporation at 55 and 60 °C generated a weakening of the cell structure and a collapse of the protein-starch matrix. Both thermal and mechanical stresses were generated by moisture gradients within the grain, decreasing pea resistance, coat permeability, and cotyledon structure (Zielinska et al., 2013). As a result, a faster rehydration and cooking were obtained. Some investigations point out drastic drying temperatures affect cellular integrity in food and therefore it is facilitated the heat and mass transfer (Russo et al., 2013). An inner structural material of the pea, called the “middle lamella”, was affected by the drying conditions, generating the disruption and softening phenomena (Kinyanjui et al., 2017).

Cotyledon and testa expansions resulted after rehydration and cooking, which caused coating injuries and testa detachments. The brownish tones were intensified by temperature increases that enhance Maillard and enzymatic reactions, as well as by ascorbic acid and carotenoids breakdown. Pheophytins and pheophorbides were produced from chlorophyll degradation (Ali et al., 2014). Peas dried at 60 °C had odd flavors due to volatile removal and acetaldehyde and ethyl acetate generation (Rahman, 2007).

Although drying at 60 °C involved lower cooking times, the damages were more evident (Figure 3B). For this reason, the treatment at 55 °C was chosen as the appropriate condition for both pea varieties.

Figure 3
(A) Sureña variety dried at 55 °C and (B) Sureña variety dried at 60 °C rehydrated and cooked.

3.3 Physical quality of the grains dried with the appropriated treatment

The results of the physical properties of the pea varieties “Obonuco Andina” and “Sureña” untreated and dried at 55 °C are presented in Table 2. A cotyledon shrinkage was observed, could be caused as a result of non-uniform absorption of energy in the whole volume, generating a perpendicular fracture in the longitudinal axis (Zielinska et al., 2013).

Table 2
Physical properties of pea varieties studied, in fresh and dry state with proper treatment. (mean value ± standard deviation).

Parameter	Pea variety “Obonuco Andina”		Pea Variety “Sureña”
	Untreated	Dried	Untreated	Dried
X (cm)	1.010 ± 0.036	0.828 ± 0.051	1.024 ± 0.042	0.834 ± .061
Y (cm)	1.185 ± 0.051	0.927 ± 0.055	1.188 ± 0.052	0.925 ± 0.085
Z (cm)	0.999 ± 0.047	0.743 ± 0.058	1.006 ± 0.043	0.755 ± 0.063
ϕ	1.052 ± 0.028	1.001 ± 0.045	1.045 ± 0.034	1.002 ± 0.049
Da (cm)	1.065 ± 0.036	0.833 ± 0.040	1.073 ± 0.035	0.838 ± 0.050
Dg (cm)	1.061 ± 0.035	0.829 ± 0.040	1.069 ± 0.032	0.834 ± 0.048
W (g)	8300 ± 100	297.431 ± 5.852	7966.667± 57.735	300.176 ±5 419
ρb (g/cm3)	0.567 ± 0.006	0.594 ± 0.005	0.568 ± 0.003	0.587 ± 0.002
ρt (g/cm3)	1.078 ± 0.010	0.959 ± 0.027	1.112 ± 0.033	0.979 ± 0.030
ε (%)	47.710 ± 0.939	38.063 ± 1.667	48.911 ± 1.788	39.97 ±1.801
Ø (º)	30.673 ± 2.689	14.056 ± 0.135	28.283 ± 2.993	13.648 ± 0.558

The axial dimensions of both “Obonuco Andina” and “Sureña” varieties were reduced by the percentages of: 21.79% and 22.13% for length; 17.80% and 18.49% for width; and 25.66% and 24.93% for thickness, respectively. The reduction in size was reflected in the decrease of the arithmetic and geometric diameters, which decreased by 21.75% and 21.88% for the “Obonuco Andina” variety, and 21.85% and 21.99% for the “Sureña” variety, respectively. The shrinking occurred as a result of water removal and stress in the legume structure during the drying at 55 °C. Furthermore, the weight decreased by 96.42% and 96.23% for “Obonuco Andina” and “Sureña” varieties, respectively. Despite the size reduction, dried grains retained their spherical shape, as reported in other investigations (Udomkun et al., 2014).

The replacement of water by air in the inner structure contributed to the reduction of the true density after drying (Table 2), which was reported previously in several studies carried out in peas (Hatamipour & Mowla, 2003), mung beans (Ampah, 2011) and other grains (Jena & Sahoo, 2017). On the other hand, the bulk density increased as moisture and size were decreased in both “Obonuco Andina” and “Sureña” varieties, creating a greater packaging capacity. This event allowed for a decrease in the inter-granular volume of air, as reported with sorghum (Mwithiga & Sifuna, 2006), chickpea (Konak et al., 2002) and caper seeds (Dursun et al., 2007).

The porosity after drying decreased (Table 2), which could be caused because the volume of untreated pea grains the air gaps are greater than those obtained after drying (Zielinska et al., 2013). Similar results were reported in chickpea (Konak et al., 2002), coffee, soybeans, pumpkin seeds and peanuts (Baryeh, 2001).

3.4 Proximal composition of the grains dried with the appropriate treatment

A concentration of proximal components in a smaller mass was obtained by comparing the weight of fresh peas with that of dried grains (Table 3). However, a compositional degradation induced by the drying temperature and the process time should be recognized (Agoreyo et al., 2011). Tannin formation due to Maillard reactions and denaturation of proteins could have occurred during the process, which could lead to losses in content, digestibility, and biological value. It is possible that lysine, one of the most important amino acids in pea, also decreased (Wu & Mao, 2008).

Table 3
Proximal composition of the grains dried with the appropriate treatment.

Parameter	“Obonuco Andina” Variety		“Sureña” Variety
	Untreated	Dried	Untreated	Dried
Protein	8.73	20.8	8.53	19.8
Nitrogen free extract (g/100 g)	26.2	59.6	24.8	61.9
Ether Extract (g/100 g)	0.62	1.1	0.6	1.25
Fiber (g/100 g)	2.59	6.68	2.37	6.25
Ash(g/100 g)	1.19	2.37	1.15	2.47
Energy kcal/100 g	169	393	160	398
Calcium (g/100 g)	39.6	70.1	37.5	73.6
Phosphorus (g/100 g)	150	312	154	357
Magnesium (g/100 g)	57.5	107	53.5	102
Potassium	378	851	399	889
Sulfur (g/100 g)	59.4	89.3	54.7	120
Iron(g/100 g)	2.98	7.12	2.95	5.36
Manganese (g/100 g)	0.38	1.43	0.39	1.51
Zinc (g/100 g)	1.47	3.16	1.45	3.15
Copper (g/100 g)	0.3	0.58	0.3	0.64
Vitamin C (g/100 g)	0.07	0.03	0.06	0.03

The nitrogen-free extract (Table 3) could have increased due to the concentration of starch, sugar, pectin and organic acids, which is demonstrated by the increase in the calorie content of the dried grain (Cerquera-Peña et al., 2013). In addition to gelatinization of starch and the conversion of sugars to aldehydes, drying at 55 °C resulted in the oxidation of the ether extract constituents under the presence of ions. This last phenomenon is related to the formation of peroxides and quality loss of protein and vitamins (Hernández-Londoño et al., 2011).

Pea pectin was eliminated by cell membrane disintegration, decreasing the fiber content. Moreover, ash and minerals were unaffected after treatment at 55 °C on account of their low volatility (Potter & Hotchkiss, 1999). Nevertheless, vitamin C content was reduced due to its labile nature; this vitamin was oxidized to dehydroascorbic acid and subsequently to diketogluonic acid (Kiremire et al., 2010). Similar result was reported in red peppers (Di Scala & Crapiste, 2008).

In this study the best treatment with respect to physical quality parameters was selected. However, previous research has highlighted the importance of sensorial analysis (Hernández-Carrión et al., 2015; Quartieri Nascimento et al., 2020) in order to know the customer's perception. So, sensory methods could be performed and considered as decision variable in order to select the best treatment in future studies.

4 Conclusions

Pea grains are sensible to drying air temperature. An appropriated treatment could be particularly important to avoid internal seed breakage, cracking, splitting and especially when the proximal components can be retained. The drying process at 55 °C was defined as the appropriate treatment for both varieties of pea. Likewise, this process resulted in little damage to the cooked grain quality, based on the assessment of testa detachment and generation of off flavors, being a point of interest for canned uses.

Acknowledgements

The authors would like to acknowledge the University of Nariño for its support, and “Sistema General de Regalías” for the financial contribution to the project BPIN 2012000100188, which financed part of this study. Moreover, the authors wish to thank “Centro de Idiomas” from the Universidad de Nariño for assistance with the English manuscript.

• Practical Application: Drying pea grains at 55 °C resulted in little damage in grain quality being a point of interest for canned uses.

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Publication Dates

• Publication in this collection
  05 Mar 2021
• Date of issue
  2022

History

• Received
  23 Oct 2020
• Accepted
  24 Nov 2020