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Ultrasound Assisted Pretreatments Applied to Cupuaçu Husk (Theobroma grandiflorum) from Brazilian Legal Amazon for Biorefinery Concept

Abstract

Cupuaçu husk (CH) is the waste of a common fruit from a native species of the Brazilian Legal Amazon. The current study investigated the influence of ultrasound (US) combined with aqueous, acid, alkaline, and ionic liquid (IL) pretreatments on the chemical and physical aspects of CH and the yield of chemical platforms production, 5-hydroxymethylfurfural (HMF) and furfural (FF), using IL. Scanning electron microscopy, X-ray diffraction (XRD) and Fourier transform infrared spectroscopy were used to feature the raw and pretreated biomass. The highest levels of glucose (9.90 g L-1) were observed in the liquid fraction resulting from the acid + US pretreatment followed by acid hydrolysis. The IL + US pretreatment recorded the best performance in removing lignin. Based on XRD analyses, ultrasound increased crystallinity of all pretreated samples as a result of the removal of cellulose’s amorphous fraction. However, it promoted accessibility to adopted reagents by increasing biomass exposure due to cavitation. The best yields of HMF and FF were recorded from hydrolysis of the solid fraction resulting from the acid + US (12.94%) and alkaline + US (48.84%) pretreatment, respectively. These results indicate satisfactory performance of ultrasound assisted pretreatments to the simplified and economic conversion of biomass into value-added products.

Keywords:
pretreatment; ultrasound; cupuaçu husk; biorefineries; furanic compounds


Introduction

Cupuaçu (Theobroma grandiflorum) is a fruit native to the Brazilian Amazon, predominant produced in Brazilian Legal Amazon.11 Socha, L. B.; Pinheiro, R. B. M.; Rev. GeAS 2015, 4, 554.,22 Instituto Brasileiro de Geografia e Estatística (IBGE); Amazônia Legal 2019; https://geoftp.ibge.gov.br/organizacao_do_territorio/estrutura_territorial/amazonia_legal/2019/Amazonia_Legal_2019.pdf, accessed in December 2021.
https://geoftp.ibge.gov.br/organizacao_d...
Its commercialization increases every year in the national and international markets through the sale of its pulp.33 Cohen, K. O.; Jackix, M. N. H.; Cienc. Tecnol. Aliment. 2005, 25, 182. Approximately 43% of the fruit is composed of husk, with around 172,000 ton of this residue being generated per year.44 Gondim, T. M. S.; Thomazini, M. J.; Cavalcante, M. J. B.; de Souza, J. M. L.; Aspectos da Produção de Cupuaçu; EMBRAPA: Rio Branco, 2001, available at http://www.infoteca.cnptia.embrapa.br/infoteca/handle/doc/498481, accessed in December 2021.
http://www.infoteca.cnptia.embrapa.br/in...
,55 Ministério da Educação (MEC); Cupuaçu; 2007, available at http://portal.mec.gov.br/setec/arquivos/pdf3/publica_setec_cupuacu.pdf, accessed in December 2021.
http://portal.mec.gov.br/setec/arquivos/...

The use of this large available amount of cupuaçu husk as a source of lignocellulosic biomass could contribute to Amazon biome preservation. Once it would encourage the maintenance of native Amazon species, which have been suffering from a wide process of deforestation and insertion of agricultural monocultures, causing serious environmental damages.66 Silva Jr., C. H. L.; Pessôa, A. C. M.; Carvalho, N. S.; Reis, J. B. C.; Anderson, L. O.; Aragão, L. E. O. C.; Nat. Ecol. Evol. 2021, 5, 144.

However, one of the main obstacles for utilization the lignocellulosic materials in a competitive manner lies on development of low-cost processing technologies that can be used on an industrial scale.77 Brandt, A.; Gräsvik, J.; Hallett, J. P.; Welton, T.; Green Chem. 2013, 15, 550. Pretreatment is the process lignocellulosic materials are subjected to in order to remove lignin, broaden surface area, decrystallize cellulose and depolymerize the holocellulosic fraction to make biomass more accessible for the obtainment of carbohydrates necessary to bioconversion.88 Hasanov, I.; Raud, M.; Kikas, T.; Energies 2020, 13, 4864.

Several pretreatment technologies are described in literature. Alkaline and dilute acid pretreatments stood out among the most common ones given their good efficiency in increasing cellulose accessibility, hemicellulose solubilization, and lignin removal at lower costs and less formation of inhibitors.99 Agbor, V. B.; Cicek, N.; Sparling, R.; Berlin, A.; Levin, D. B.; Biotechnol. Adv. 2011, 29, 675.,1010 Badiei, M.; Asim, N.; Jahim, J. M.; Sopian, K.; APCBEE Proc. 2014, 9, 170. Although it is a more recent technique, the pretreatment with ionic liquids has been widely assessed. Its high performance in cellulose and lignin solubilization at moderate temperature and pressure conditions, as well as the possibility of reuse, are some major features.1111 Dibble, D. C.; Li, C.; Sun, L.; George, A.; Cheng, A.; Çetinkol, O. P.; Benke, P.; Holmes, B. M.; Singh, S.; Simmons, B. A.; Green Chem. 2011, 13, 3255.,1212 Baruah, J.; Nath, B. K.; Sharma, R.; Kumar, S.; Deka, C.; Baruah, D. C.; Kalita, E.; Front. Energy Res. 2018, 6, 141. Water based pretreatments, like liquid hot water (LHW) and steam explosion, have been extensively explored. However, few studies have investigated the efficiency of water as solvent under mild and less aggressive conditions for the environment.1313 Steinbach, D.; Kruse, A.; Sauer, J.; Biomass Convers. Biorefin. 2017, 7, 247.,1414 Zhuang, X.; Wang, W.; Yu, Q.; Wang, Q.; Tan, X.; Zhou, G.; Yuan, Z.; Bioresour. Technol. 2016, 199, 68.

Ultrasound energy intensifies mass and heat transfer through acoustic cavitation, in which small microcavities collapse promoting mechanical effects on lignocellulosic materials, such as cell wall rupture and particle size reduction, contributing to solvent permeation and consequent increase in its effects during pretreatment.1515 Chemat, F.; Vian, M. A.; Fabiano-Tixier, A. S.; Nutrizio, M.; Jambrak, A. R.; Munekata, P. E. S.; Lorenzo, J. M.; Barba, F. J.; Binello, A.; Cravotto, G.; Green Chem. 2020, 22, 2325. Several studies have assessed ultrasound in combination with other techniques aiming at the facilitated conversion of raw biomass into value-added chemicals.1616 Subhedar, P. B.; Gogate, P. R. In Biomass Fractionation Technologies for a Lignocellulosic Feedstock Based Biorefinery; Mussatto, S. I., ed.; Elsevier: Amsterdam, 2016, p. 127. Bizzi et al.1717 Bizzi, C. A.; Santos, D.; Sieben, T. C.; Motta, G. V.; Mello, P. A.; Flores, E. M. M.; Ultrason. Sonochem. 2019, 51, 332. investigated the use of ultrasound assisting acid hydrolysis applied to different feedstock wastes in furfural synthesis. The results showed that ultrasound allowed to get higher yields than using the conventional mechanism (mechanical stirring). Ultrasound has been demonstrated an useful technology for optimizing biomass waste valorization, with fewer processes, shorter reaction times and lower temperatures.1818 Flores, E. M. M.; Cravotto, G.; Bizzi, C. A.; Santos, D.; Iop, G. D.; Ultrason. Sonochem. 2021, 72, 105455.

Regarding the multiple applications for pretreated lignocelulosic biomass, one of the most promising is to produce high value added chemicals such as 5-hydroxymethylfurfural (HMF) and furfural (FF). These compounds are remarkable for their applicability in the synthesis of other chemical products and fuels.1919 Eerhart, A. J. J. E.; Huijgen, W. J. J.; Grisel, R. J. H.; van der Waal, J. C.; de Jong, E.; Dias, A. S.; Faaij, A. P. C.; Patel, M. K.; RSC Adv. 2014, 4, 3536. The utilization of ionic liquids also as catalysts in the monomeric sugars dehydration reaction for furanics production have been noticed for the good performance and eco-friendly nature of these salts.2020 Li, X.; Xu, R.; Yang, J.; Nie, S.; Liu, D.; Liu, Y.; Chuanling, S.; Ind. Crops Prod. 2019, 130, 184.

In view of the research importance related to the effects and applicability of new pretreatment technologies for fruit waste materials in biorefineries and in high value added chemicals production, the present study aims to investigate the process of cupuaçu husk pretreatment by using ultrasound with different solvents followed by dilute acid hydrolysis. Changes in physical and chemical properties of assessed samples were observed via scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier-transform infrared (FTIR) analysis. The glucose content in pretreated samples, as well as HMF and FF yields were determined through high-performance liquid chromatography (HPLC).

Experimental

Sample preparation

The cupuaçu husk (CH) was supplied by Santa Luzia’s farm, in Miranorte City, Tocantins State, Brazil. Afterwards the samples were broken into pieces of approximately 2 cm, and dried in oven at 60 °C (SolidSteel SSD 110L, Piracicaba, Brazil) for 24 h. After this, CH were ground in Wiley mill (Start FT 50-Fortinox, Piracicaba, Brazil), sieved in 22 mesh, until they reached the mean size of 515 µm. Samples were stored in airtight flasks for further analysis.

Biomass pretreatments

Pretreatments consisted of using 3 g of raw biomass with distilled H2O (aqueous), 5% (v/v) HCl (acid), 4% (m/v) NaOH (alkaline) and 1-butyl-3-methylimidazolium chloride [BMIM][Cl] (ionic liquid) at ratio 1:10 m/v. Each pretreatment was taken to ultrasonic bath (100 W and 40 kHz) (SolidSteel 3.8 L, Piracicaba, Brazil) for 30 min, at mean temperature of 35 °C (SolidSteel 3.8 L, Piracicaba, Brazil). The material was filtered, and the solid fraction of it was dried in oven (SolidSteel SSD 110 L, Piracicaba, Brazil) at 80 °C for 12 h, and stored in airtight flasks. All pretreatments were performed in triplicate.

The recovery of solid yield was determined through the initial amount of raw biomass and the remaining mass after the pretreatments, based on equation 1.

(1)Solids recovery(%)=final amount of biomass(g)initial amount of raw material(g)×100

Proximate analysis

Moisture, ash, and volatile matter contents were determined for raw biomass, through procedures standardized by ASTM (American Society of Tests and Materials).2121 ASTM D3173/D3173M-17a: Standard Test Method for Moisture in the Analysis Sample of Coal and Coke, Philadelphia, 2017.

22 ASTM D3174-12(2018)e1: Standard Test Method for Ash in the Analysis Sample of Coal and Coke from Coal, Philadelphia, 2018.
-2323 ASTM D3175-20: Standard Test Method for Volatile Matter in the Analysis Sample of Coal and Coke, Philadelphia, 2020.

Moisture was determined by drying the biomass in stove (SolidSteel SSD 110 L, Piracicaba, Brazil) at 105 ± 5 °C for 12 h until reaching constant mass.2121 ASTM D3173/D3173M-17a: Standard Test Method for Moisture in the Analysis Sample of Coal and Coke, Philadelphia, 2017.

The ash content was estimated in muffle furnace at 575 °C (SolidSteel, 6.7 L, Piracicaba, Brazil) for 4 h.2222 ASTM D3174-12(2018)e1: Standard Test Method for Ash in the Analysis Sample of Coal and Coke from Coal, Philadelphia, 2018.

The volatile matter was also obtained in muffle furnace (SolidSteel, 6.7 L, Piracicaba, Brazil) at 800 °C for 8 min.2323 ASTM D3175-20: Standard Test Method for Volatile Matter in the Analysis Sample of Coal and Coke, Philadelphia, 2020.

The fixed carbon content was indirectly determined by the sum of moisture, ash, and volatile matter contents subtracted from 100.

Extractives

Untreated CH extractives determination was performed based on an adaptation of NREL/TP-510-42619 procedure.2424 NREL/TP-510-42619: Determination of Extractives in Biomass; National Renewable Energy Laboratory: Golden, 2008, available https://www.nrel.gov/docs/gen/fy08/42619.pdf, accessed December 2021.
https://www.nrel.gov/docs/gen/fy08/42619...
Approximately 3 g of biomass properly wrapped in a cartridge was taken to the Soxhlet extractor, in which was added 190 mL of ethanol (95%)-reaction time was optimized to 10 h. The material was air-dried for 48 h after the end of reflux. The content of extractives was calculated by weighing and subtracting the final and initial samples.

Cellulose and hemicellulose analysis

Hemicellulose was determined based on the methodology developed by the Association of Official Analytical Chemists (AOAC International).2525 Latimer Jr., G. W.; Official Methods of Analysis of the AOAC International, 19th ed.; CAB Publisher: Gaithersburg, 2012. This methodology lies on the difference between neutral detergent fiber (NDF) and acid detergent fiber (ADF) of the material obtained by using a fiber digester (NL 61- 02). Cellulose proportion was obtained by subtraction between ADF and total lignin. The holocellulose fraction was determined through the sum of cellulose and hemicellulose contents before and after pretreatments.

Hydrolysis of raw biomass

The hydrolysis of raw biomass was performed according to NREL/TP-510-42618 protocol.2626 NREL/TP-510-42618: Determination of Structural Carbohydrates and Lignin in Biomass; National Renewable Energy Laboratory: Golden, 2012, available at https://www.nrel.gov/docs/gen/fy13/42618.pdf, accessed in December 2021.
https://www.nrel.gov/docs/gen/fy13/42618...
The procedure consisted of adding 3 mL of sulfuric acid (72% v/v) into 300 mg of raw and treated biomass, then the samples were subjected to thermal bath (50 °C) for 1 h, and the content was stirred every 10 min. Subsequently 84 mL of distilled water was added to the samples, which were autoclaved (vertical autoclave, Phoenix, Araraquara, Brazil) at 120 °C for 1 h.

From the liquid fraction of the hydrolysate, the content of glucose and xylose was determined, as well as the contents of glucan and xylan using the equation 2, based on that same protocol.

(2)Cpolymeric=Cmonomeric×correction factor
where, Cpolymeric: concentration of glucan or xylan (g L-1); Cmonomeric: concentration of glucose or xylose (g L-1); correction factor = 0.90 for C-6 sugars and 0.88 for C-5 sugars.

Hydrolysis of pretreated samples

For pretreated samples, the acid hydrolysis was performed according to Guo et al.2727 Guo, X.; Zhang, T.; Shu, S.; Zheng, W.; Gao, M.; ACS Sustainable Chem. Eng. 2016, 5, 420. using 1 g of biomass and 20 mL of dilute sulfuric acid (2% v/v) in a 250 mL Erlenmeyer flask. The solutions were incubated at 121 °C for 15 min, and then the hydrolysates were cooled to room temperature and filtrated. The liquid fractions obtained were used to determine glucose contents.

Lignin content

Klason (KL) and acid soluble lignin (ASL) contents were obtained based on the NREL/TP-510-42618 protocol.2626 NREL/TP-510-42618: Determination of Structural Carbohydrates and Lignin in Biomass; National Renewable Energy Laboratory: Golden, 2012, available at https://www.nrel.gov/docs/gen/fy13/42618.pdf, accessed in December 2021.
https://www.nrel.gov/docs/gen/fy13/42618...
After acid hydrolysis, the remaining solids were filtrated and heated until 105 °C in stove (SolidSteel SSD 110 L, Piracicaba, Brazil) to determine the acid insoluble residue (AIR). Subsequently, they were taken to muffle furnace at 575 °C to determine the acid insoluble ash (AIA). KL was quantified based on the difference between the AIR and AIA contents. ASL was determined through UV-Vis spectrophotometry (Global Analyzer, São Paulo, Brazil) applied to the liquid fraction of hydrolysates at wavelength of 294 nm. The total lignin (TL) content was calculated by summing KL to ASL.

X-ray diffraction analysis

Raw and pretreated biomass crystallinity was measured in X-ray diffractometer (XRD) (Bruker D8 Advance, Karlsruhe, Germany). Samples were previously dried at 80 °C. Scanning covered the 5° < 2θ < 35° range with Cu Kα radiation source at 0.05 scanning interval and 10-second duration.

Crystallinity index was calculated through the intensity method,2828 Sasmal, S.; Goud, V. V.; Mohanty, K.; Biomass Bioenergy 2012, 45, 212. based on equation 3.

(3)CRI=Ic-IaIc×100
where, CRI: crystallinity index; Ic: intensity at 22-23°; Ia: intensity at 18-19°.

Fourier transform infrared spectroscopy analysis (FTIR)

Infrared spectra (IR) of raw and pretreated CH were analyzed to assess the behavior of characteristic bands of carbohydrates. FTIR spectrometer (FT-IR CARY 630, Agilent Technologies, Santa Clara, CA, USA) was used at reading range from 650 to 4000 cm-1, with 0.4 nm increment and average of 32 scans.

Scanning electron microscopy analysis (SEM)

The high-resolution images taken in scanning electron microscope (Shimadzu SSX-550, Kyoto, Japan) allowed assessing CH morphology and aspect before and after pretreatments. Samples were dried at 60 °C and covered with Au/Pd film. The images were amplified to magnitudes ranging from 300 to 3,000×, and observed at 10 kV.

Synthesis of ionic liquid

The 1-n-butyl-3-methyl-imidazole bromide ([BMIM][Br]) was synthesized according to Dharaskar et al.2929 Dharaskar, S. A.; Wasewar, K. L.; Varma, M. N.; Shende, D. Z.; Yoo, C.; Arabian J. Chem. 2016, 9, 578.

Synthesis of HMF and FF

Synthesis of furanic compounds was developed according to adaptation of Yi et al.,3030 Yi, Y.; Ha, M.; Lee, J.; Chung, C.; Chem. Eng. J. 2012, 180, 370. using the liquid fraction of each pretreatment followed by acid hydrolysis (5 mL) and 2 g of ionic liquid in an oil bath system. Temperature and time were optimized in 140 °C and 1 h, respectively, according to previous studies.3131 Scapin, E.; Rambo, M. K. D.; Viana, G. C. C.; Marasca, N.; Lacerda, G. E.; Rambo, M. C. D.; Fernandes, R. M. N.; Food Sci. Technol. 2020, 40, 83.

High-performance liquid chromatography analysis

The monomeric sugars of the raw and pretreated samples were determined through high-performance liquid chromatography (HPLC) (Agilent 1260 infinity II, Santa Clara, United States) by using Supelcogel C-610H chromatographic column (Sigma-Aldrich, Burlington, United States), Supelguard C-610H pre-column (Sigma-Aldrich, Burlington, United States), and H3PO4 (0.1%) as mobile phase, at a flow of 0.5 mL min-1, total running time of 18 min, and oven temperature set at 40 °C.

HMF and FF contents were evaluated by Shimadzu chromatograph (LC-10 Avp series) using Phenomenex Luna C18 5 μ and pre-column Phenomenex C18. The eluent flow was 1 mL min-1 at 30 °C, with a total run time of 15 min. The isocratic elution with a solution of acetonitrile/water (1:8 with 1% acetic acid) and the detector used was UV (SPD-10A) with wavelength at 276 nm.

All samples were previously diluted and filtered in 0.22 μm polyvinylidene difluoride (PVDF) syringe.

The yields of HMF and FF were calculated using the equations 4 and 5 based on the methodology of Cai et al.3232 Cai, C.; Liu, Q.; Tan, J.; Wang, T.; Zhang, Q.; Ma, L.; BioResources 2017, 12, 1201.

(4)HMF(%)=HMFc×hydrolysate liquid fractions(5 mL)/126cellulose/162×100
where, 126 is the molecular weight of the HMF and 162 is the molecular weight of the basic cellulose unit, HMFc is the concentration of HMF (mg L-1) and cellulosec is the concentration of cellulose in the sample (mg).
(5)FF(%)=FFc×hydrolysate liquid fractions(5 mL)/96hemicellulose/132×100
where, 96 is the molecular weight of FF, 162 is the molecular weight of the basic unit of hemicellulose FFc is the concentration of FF (mg L-1) and hemicellulosec is the concentration of cellulose in the sample (mg).

Results and Discussion

Raw biomass chemical featuring

Table 1 shows the composition of untreated CH.

Table 1
Chemical composition of raw cupuaçu husk

Borges et al.,3333 Borges, M. S.; Barbosa, R. S.; Rambo, M. K. D.; Rambo, M. C. D.; Scapin, E.; Biomass Convers. Biorefin. 2020, DOI: https://doi.org/10.1007/s13399-020-00892-x.
https://doi.org/10.1007/s13399-020-00892...
analyzed the chemical composition of cupuaçu husk and found similar results regarding ash and extractive content (3.35 and 5.95%, respectively). Moisture content is directly related to the useful life of biomass. Low moisture content (< 15%) found in CH inhibits the activity of microorganisms and allows safer transport and storage, even in the long term.3434 Rentizelas, A. In Biomass Supply Chains for Bioenergy and Biorefining; Holm-Nielsen, J. B.; Ehimen, E. A., eds.; Woodhead Publishing: Cambridge, 2016, p. 127. The presence of large amounts of extractives can potentially interfere with the biomass characterization analysis and hydrolysis process. The low content of extractives observed in the current study (5.89%) indicates no need of its removal since it will not affect hydrolysis efficiency due to sulfuric acid penetration inhibition.2424 NREL/TP-510-42619: Determination of Extractives in Biomass; National Renewable Energy Laboratory: Golden, 2008, available https://www.nrel.gov/docs/gen/fy08/42619.pdf, accessed December 2021.
https://www.nrel.gov/docs/gen/fy08/42619...
The high content of volatile matter in CH suggests potential applications for this biomass in combustion processes, since high levels of fixed carbon indicates that biomass will burn more slowly.3535 do Vale, A. T.; Mendes, R. M.; Aamorim, M. R. S.; Dantas, V. F. S.; Cerne 2011, 17, 267.

Raw cupuaçu husk present a content of total lignin (11.36%) similar to banana waste (14%) and corncob (15%).3636 Jahirul, M. I.; Rasul, M. G.; Chowdhury, A. A.; Ashwath, N.; Energies 2012, 5, 4952. Low lignin content can be caused by mechanical stress or adverse environmental conditions.3737 Novaes, E.; Kirst, M.; Chiang, V.; Winter-Sederoff, H.; Sederoff, R.; Plant Physiol. 2010, 154, 555. The content of glucan (56.49%) and xylan (15.66%) in raw biomass are close to the 59.57 and 18.22% found by Kandu et al.,3838 Kandu, C.; Shanthi, P. S.; Mahmud, A. K.; Bhattacharya, S.; Sci. Rep. 2021, 11, 11183. for hard-wood after 30 min thermally-assisted pretreatment.

Pretreatments effect on the properties of cupuaзu husk

Solids recovery

The application of pretreatments has evidenced solids recovery higher than 80%, as shown in Table 2.

Table 2
Solids recovery after pretreatments

Pretreatment yield is closely associated to global recovery of the process, in other words, the lowest mass loss leads to a lower raw material waste; consequently, it accounts for lower production costs. Idi et al.3939 Idi, A.; Md. Salleh, M.; Ibrahim, Z.; Mohamad, S. E.; J. Teknol. (Sci. Eng.) 2012, 59, 49. found solids yield up to 69% by testing different pretreatments in cocoa husk. Rambo et al.4040 Rambo, M. K. D.; de Melo, P. M.; Ferreira, M. M. C.; Rambo, M. C. D.; Bertuol, D. A.; Mota, V. L.; J. Braz. Chem. Soc. 2020, 31, 904. achieved up to 77% solids recovery in alkaline pretreatment applied to coconut shell.

The higher yields obtained in the current study can be associated with ultrasound applied to pretreatment processes, since severe reaction conditions, such as high temperatures and longer reaction time, are not necessary for biomass structural degradation and increased susceptibility to subsequent carbohydrate production processes.4141 Rehman, M. S. U.; Kim, I.; Chisti, Y.; Han, J. I.; Energy Educ. Sci. Technol., Part A 2013, 30, 1391.

Sugar and lignin yields

Figure 1 express the yields of glucose, KL and ASL of pretreated biomass followed by dilute acid hydrolysis.

Figure 1
Glucose content (a), Klason (KL) and acid soluble lignin (ASL) (b) content in raw biomass and after different pretreatments followed by acid hydrolysis.

All the pretreatments promoted an increase in glucose content compared to raw biomass. The highest glucose content (9.90 g L-1) was achieved in the acid + US pretreatment followed by dilute acid hydrolysis. Świątek et al.4242 Świątek, K.; Gaag, S.; Klier, A.; Kruse, A.; Sauer, J.; Steinbach, D.; Catalysts 2020, 10, 437. recorded similar content of glucose, about 7 g L-1, from beech wood submitted to more severe hydrolysis conditions 0.05 mol L-1 of H2SO4 at 200 °C for 15 min.

Cavitation caused by ultrasound in acid + US pretreatment increases the surface area and makes it more accessible to the effects of acid solution, which in turn acts strongly on cellulosic and hemicellulosic fraction and consequent releasement of monomers and oligomers.4343 Kusmiyati, K.; Anarki, S. T.; Nugroho, S. W.; Widiastutik, R.; Hadiyanto, H.; Bull. Chem. React. Eng. Catal. 2019, 14, 705. Furthermore, pretreatment with diluted acid can be performed with significantly more accessible chemicals, under moderate reaction conditions and simpler operation conditions than most pretreatments.4444 Xu, L.; Zhang, S. J.; Zhong, C.; Li, B. Z.; Yuan, Y. J.; Ind. Eng. Chem. Res. 2020, 59, 16923.

The combined treatment aqueous + US followed by acid hydrolysis also increased glucose content (8.44 g L-1) compared to raw biomass. Determination of glucose content in the hydrolysate from CH treated with [BMIM][Cl] was not possible since there was no adequate column for its detection through HPLC analysis.

The hydrolysate obtained from alkaline + US pretreatment was the less effective to increase glucose content (6.08 g L-1) compared to 3.14 g L-1 found in raw CH. Moreover, it showed KL and ASL rates similar to those of raw biomass. In other words, it did not evidence changes in basically any parameter, despite its usage due to recognized lignin-removal potential.4545 Wang, F. L.; Li, S.; Sun, Y. X.; Han, H. Y.; Zhang, B. X.; Hu, B. Z.; Gao, Y. F.; Hu, X. M.; RSC Adv. 2017, 7, 47990.

The hydrolisate from CH pretreatment using [BMIM][Cl] and ultrasound demonstrated good efficiency for lignin removal (both KL and ASL) as also observed in several studies about ionic liquid pretreatment.4646 Zhang, J.; Zhang, X.; Yang, M.; Singh, S.; Cheng, G.; Bioresour. Technol. 2021, 322, 124522. Li et al.4747 Li, C.; Knierim, B.; Manisseri, C.; Arora, R.; Scheller, H. V.; Auer, M.; Vogel, K. P.; Simmons, B. A.; Singh, S.; Bioresour. Technol. 2010, 101, 4900. comparatively assessed the effects of switchgrass pretreatments based on ionic liquid and dilute acid utilization. The recorded results highlighted a higher efficiency of ionic liquid pretreatment in removing TL, as well as emphasized the point that acid pretreatment accomplished higher monosaccharides yield.

Similarly, Mohan et al.4848 Mohan, M.; Deshavath, N. N.; Banerjee, T.; Goud, V. V.; Dasu, V. V.; Ind. Eng. Chem. Res. 2018, 57, 10105. obtained a removal of lignin (26.55 to 13.16%) in the pretreatment of bamboo biomass with 1-ethyl-3-methylimidazolium acetate ([Emim][OAc]). Delignification of lignocellulosic biomass is an important and desired step in pretreatment processes, since it is noted that removal of lignin content makes the holocellulosic fraction of materials more accessible, both for enzymatic digestibility and chemical conversion.4949 Morais, A. R. C.; Pinto, J. V.; Nunes, D.; Roseiro, L. B.; Oliveira, M. C.; Fortunato, E.; Bogel-Lukasik, R.; ACS Sustainable Chem. Eng. 2016, 4, 1643.

The hydrolysate from acid + US and aqueous + US pretreatments were not efficient in removing KL, however they removed ASL. The ASL contents observed in samples were slightly lower than those recorded in some literature studies about pretreatment tested in different biomasses.5050 Hou, X. D.; Smith, T. J.; Li, N.; Zong, M. H.; Biotechnol. Bioeng. 2012, 109, 2484.,5151 Ko, J. K.; Kim, Y.; Ximenes, E.; Ladisch, M. R.; Biotechnol. Bioeng. 2015, 112, 252.

Characteristics of raw and pretreated cupuaзu husk samples

Samples were subjected to XRD analysis to investigate the crystallinity behavior before and after pretreatments (Figure 2). Cellulose is formed by regions of low (amorphous) and high (high crystallinity) molecular order-the amorphous region is much more sensitive to hydrolysis than the crystalline one.5252 Caliari, I. P.; Barbosa, M. H. P.; Ferreira, S. O.; Teófilo, R. F.; Carbohydr. Polym. 2016, 158, 20. Oftentimes, crystallinity reduction in cellulose is associated with better lignocellulosic conversion into products of interest, but it is not taken as the only factor influencing biomass digestibility or degradation.5353 Karimi, K.; Taherzadeh, M. J.; Bioresour. Technol. 2016, 200, 1008.

Figure 2
X-ray diffractograms of untreated and treated cupuaçu husk.

The XRD graph shows the most intense diffraction peaks at 2θ = 22/23°. The lowest crystallinity value corresponded to raw biomass (54.3%), which indicated that all pretreatments increased crystallinity, at the following order: alkaline + US (57%), ionic liquid + US (58.2%), aqueous + US (60%) and acid + US (63.3%). He et al.5454 He, Z.; Wang, Z.; Zhao, Z.; Yi, S.; Um J.; Wang, X.; Ultrason. Sonochem. 2017, 34, 136. found a similar behavior in their study of ultrasound pretreatment in multiple solutions, obtaining an increase in crystallinity index of eucalyptus solid waste from 31.8 to 35.5% (maximum value found) using acid pretreatment.

The association among crystallinity index, cellulose and hemicellulose content in raw biomass and pretreated samples is shown in Figure 3.

Figure 3
Crystallinity index, cellulose and hemicellulose contents from raw material and pretreated samples.

The holocellulosic fraction present in the composition of untreated CH (59.6%) is significantly higher than 25%, considering the minimum value of constituent carbohydrates necessary to be used as raw material in biorefineries.5555 Rambo, M. K. D.; Cardoso, A. L.; Bevilaqua, D. B.; Rizzetti, T. M.; Ramos, L. A.; Korndorfer, G. H.; Martins, A. F.; J. Agron. 2011, 10, 99.

The highest cellulose (50.87%) and hemicellulose (27.68%) levels were recorded for the acid + US pretreatment. This result is an indicative of increase in holocellulosic matrix, which in turn is proportional to the high content of glucose obtained in hydrolysate from this combined pretreatment (Figure 1a). This monomer is starting points for biofuel production and chemical platforms.5656 Isikgor, F. H.; Becer, C. R.; Polym. Chem. 2015, 6, 4497.

Aqueous + US, ionic liquid + US and alkaline + US pretratments presented cellulose contents (41, 39.1 and 20.5%, respectively) lower than raw biomass (49.4%) and higher crystallinity values. This finding suggests that such pretreatments may have led to degradation of cellulose amorphous fraction.5757 Flórez Pardo, L. M.; Salcedo Mendoza, J. G.; López Galán, J. E.; Braz. J. Chem. Eng. 2019, 36, 131.

The FTIR analysis was applied to investigate the effect of pretreatments on cupuaçu husk functional groups (Figure 4).

Figure 4
Infrared spectra of hydrolysate from untreated and treated samples.

The intensification of peaks in region 3200 to 3400 cm-1 corresponding to the -OH bond indicates cellulose increase,5858 Sindhu, R.; Binod, P.; Satyanagalakshmi, K.; Janu, K. U.; Sajna, K. V.; Kurien, N.; Sukumaran, R. K.; Pandey, A.; Appl. Biochem. Biotechnol. 2010, 162, 2313. on the following order: alkaline + US > ionic liquid + US > aqueous + US > raw biomass > acid + US. This finding is in accordance with the cellulose content in these samples (Figure 3).

The spectral behavior observed between 1200 and 1300 cm-1, associated with phenolics formation, suggests that lignin content increases due to higher peaks observed in hydrolysate from acid + US and aqueous + US pretreatments when compared to raw biomass.5959 Brienzo, M.; Fikizolo, S.; Benjamin, Y.; Tyhoda, L.; Görgens, J.; Renewable Energy 2017, 104, 271. This outcome is related to KL increase after these pretreatments (Figure 1b).

Details of structural changes in biomass samples before and after ultrasound pretreatments were revealed by SEM analyses (Figure 5).

Figure 5
SEM images of untreated cupuaçu husk samples (a), after the ultrasound and aqueous (b), alkaline (c), acid (d) and ionic liquid (e) pretreatment.

A well-ordered and plane structure, with few damages in cell wall, was observed for the untreated CH (Figure 5a). The physical structure was gradually exposed through mild morphological damage in the sample treated in distilled water and ultrasound (Figure 5b). Sample pretreated in NaOH solution and ultrasound had a considerable structural disorder in its fiber (Figure 5c).

CH surface morphology presented significant changes due to greater acid pretreatment severity (Figure 5d),6060 Awoyale, A. A.; Lokhat, D.; Sci. Rep. 2021, 11, 557. based on a small delignification, as shown in Figure 1c (ASL), which led to increased material porosity and exposure. Similarly, the sample pretreated with [BMIM][Cl] (Figure 5e) presented intense damages and ruptures in cell wall; this outcome may be related to the highly acidic nature of ionic liquid, which breaks hydrogen bonds in biomass and creates roughness, reduces particle size and broadens biomass surface.6161 Khan, A. S.; Man, Z.; Bustam, M. A.; Nasrullah, A.; Ullah, Z.; Sarwono, A.; Shah, F. U.; Muhammad, N.; Carbohydr. Polym. 2018, 181, 208.

Morphological changes, observed at lower (Figures 5b and 5c) and higher degrees (Figures 5d and 5e), resulting from pretreatments are closely associated with the ability of ultrasound to cause violent collapses of bubbles in liquids. This process produces physical effects on material surface with an uniform modification that promote a better action of solvents compared to the ultrasound absence.6262 Mason, T. J.; Cobley, A. J.; Graves, J. E.; Morgan, D.; Ultrason. Sonochem. 2011, 18, 226.

Furanics production using pretreated biomass hydrolysate

Figure 6 shows the yields of furanic compounds, HMF and FF, produced using the hydrolysate liquid fraction of pretreatments whit ionic liquid [BMIM][Br] acting as solvent/catalytic.

Figure 6
Yields of furanics obtained from hydrolysate of pretreated biomass.

The highest HMF yield (12.94%) was obtained through acid + US pretreatment hydrolysate, which is accordance to the highest level of glucose recorded in this pretreatment, since HMF is mostly produced from glucose isomerization and further dehydration.6363 de Melo, F. C.; de Souza, R. F.; Coutinho, P. L. A.; de Souza, M. O.; J. Braz. Chem. Soc. 2014, 25, 2378. Intermediate content of HMF was found in alkaline + US pretreatment hydrolysate (5.37%) whereas no significant result was found using the aqueous + US (ND) hydrolysate what could be elucidated by the rehydration of HMF causing levulinic acid and/or humins formation during the synthesis reaction promoted by the aqueous character of medium.6464 Galaverna, R.; Pastre, J. C.; Rev. Virtual Quim. 2016, 9, 248.

Regarding FF yields, a significant content was found in the reaction of [BMIM][Br] with alkaline + US pretreatment hydrolysate (48.84%). This may be explained by the greater accessibility of the amorphous hemicellulosic fraction when compared to HMF production from cellulose, as well as the high selectivity of the ionic liquids as catalysts for the hemicellulose fraction to produce pentoses and/or furfural.6565 da Costa Lopes, A. M.; Morais, A. R. C.; Łukasik, R. M. In Production of Platform Chemicals from Sustainable Resources; Fang, Z.; Smith Jr., R.; Qi, X., eds.; Springer: Singapore, 2017, p. 45. The acid + US and aqueous + US pretreatments followed by acid hydrolysis promoted lower FF yields, 9.27 and 3.28%, respectively.

HMF and FF yields using ionic liquid + US pretreatment hydrolysate cannot be evaluated because there was no adequate column for its detection through HPLC.

Li et al.6666 Li, M.; Jiang, H.; Zhang, L.; Yu, X.; Liu, H.; El Gasim, A. A.; Mo L.; Haonan, J.; Lei, Z.; Xiaojie, Y.; Hui, L.; Yagoub, A. E. A.; Zhou, C.; Ind. Crops Prod. 2020, 149, 112361. verified that HMF yields using bagasse pretreated with ionic liquid and ultrasound (40 kHz, 30 min) are higher than using untreated biomass, obtaining a maximum HMF yield of 65.72%. Lower yields of furfural (20.16%) and HMF (5.38%) were obtained by Zulkipli et al.6767 Zulkipli, N. A.; Yunus, R.; Zainal, A. Z.; Lim, B. Y.; 2020 DOI: http://dx.doi.org/10.2139/ssrn.3577788
http://dx.doi.org/10.2139/ssrn.3577788...
in oil palm mesocarp fiber samples pretreated ultrasound and acid (6% v/v) followed by sulfuric acid (2% v/v) hydrolysis at 140 °C for 3 h.

Significant yields of HMF and FF recorded in this current study are important results given the usage of solely the pretreated biomass hydrolysate, in absence of additional catalysts, following the principles related to number of processes reduction and consequent cost-effective increase in the synthesis of value added chemical products.

Conclusions

The chemical composition of untreated CH presented low moisture, ash, lignin and extractives content, as well as satisfactory yields of cellulose, glucan and xylan, aspects favorable to its use as a residual-origin and renewable lignocellulosic raw material for bio-product manufacturing.

The XRD analysis has shown an increased in crystallinity in all ultrasound pretreatments, possibly in consequence of amorphous cellulose remotion associated with the ultrasonic energy. The highest crystallinity value (63.3%) observed in hydrolysate derived from acid + US sample was in compliance with its best yield of glucose. The result highlights that pretreatment combining acid and ultrasound followed by dilute acid hydrolysis was the most promising method to treat cupuaçu husk in this current study.

It was observed that the hidrolysate from CH pretreated with [BMIM][Cl] presented the best performance related to KL and ASL removal, a fact that contributed to improve the general action of this pretreatment in delignifying raw biomass.

The highest yields of HMF (12.94%) and FF (48.84%) were recorded in acid + US and alkaline + US pretreatment hydrolysates, respectively, using [BMIM][Br] during 1 h at 140 °C. These satisfactory results indicated good performance of assisted ultrasound pretreatment once no additional catalysts/solvent were used during the synthesis.

Acknowledgments

The authors are grateful to Universidade Federal do Tocantins (UFT) for the support provided during the conduction of experiments and the support through the Edital Propesq No. 39/2020 (Edital Universal de Pesquisa), to CAPES (Coordenação de Aperfeiçoamento de Pessoal de Nível Superior, finance code 001) and PPGCiamb (Graduate Program in Environmental Sciences) for contributing to the manuscript translation and publication (edital No. 17 /2021 and edital No. 33/2020), and finally Instituto Federal de Educação, Ciência e Tecnologia do Tocantins (IFTO) for subsides conceded by PAP/inova project No. 47/2020.

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Edited by

Editor handled this article: Teodoro S. Kaufman

Publication Dates

  • Publication in this collection
    15 June 2022
  • Date of issue
    2022

History

  • Received
    14 Oct 2021
  • Published
    07 Jan 2022
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