On the Processing and Properties of Clay/Polymer Nanocomposites CPNC

Abstract

An experimental investigation followed by fundamental characterization and discussion on the effect of nanoclay filler on the mechanical and fracture properties of polymer matrix was carried out. The study was carried out on clay/polymer nanocomposite made of High Density polyethylene (HDPE M40060) produced by Saudi Arabian company SABIC and montimorillonite MMT nanoclay (Nanomer I.34TCN) produced by Nanocore, USA. MMT nanomer I.34TCN is surface modified with organic surfactant to facilitate the bonding between nanoclay and HDPE. Current clay/polymer nanocomposite CPNC was produced by special technique of mixing, processing and molding. Samples of nanoclay, HDPE and nanocomposite were characterized by XRD, SEM and EDAX for investigating the chistillanity, distribution, desperion, intercalation, exfoliation, homogenity and defects. These aspects govern CPNC processing and bond between nanoclay and HDPE which controls the mechanical and fracture properties. Sheets of the produced CPNC were prepared for mechanical and fracture testing. Mechanical properties such as tensile strength, yield stress and elongation were tested and compared for both of pure HDPE and CPNC using non standard test specimens of flat sheets for comparison purposes. Fracture mechanics tests for checking and comparing the critical stress intensity factor due to stress concentration at the crack tips for mode I crack (K_Ic) were carried out using precracked non standard flat sheet specimens subjected to uniaxial uniform tensile stresses. Furthermore, standard experimental tests were conducted for both of HDPE and CPNC for investigating standard mechanical properties aspects based on ASTM D 638 using standard dumbbell-shaped specimen while for investigating standard fracture toughness standard single edge notch specimens SENB subjected bending moment due to effect of 3-point load based on ASTM D 5045 were carried out. The results showed that procedures of mixing, processing technique could produce nanocomposite with enhanced mechanical and fracture properties.

Keywords:
Nanoclay; HDPE; Nanocomposites; Dry mixing; Melt processing; Mechanical properties; Fracture Properties; Nonstandard specimens; ASTM D638; ASTM D5045