Design and optimization of equal gradient thin-walled tube: Bionic application of antler osteon

Peng Huo Xiaowen Fan Xin Yang Han Huang Jianping Li Shucai Xu About the authors

Abstract

To improve the crashworthiness and energy absorption of thin-walled tube structures, a bionic thin-walled tube was designed based on the structural characteristics of antler osteon and the principle of structural bionics and had the same inner and outer diameters and the same gradient thickness as antler osteon. A nonlinear finite element method is used to simulate the crashworthiness of a thin-walled tube with equal gradient thickness variation (EGTTS) under axial and oblique loads. The crashworthiness of EGTTS-7 (Egtts with 7 layers) was evaluated using the complex proportional assessment(COPRAS). A multi-objective particle swarm optimization (MOPSO) algorithm was used to optimize the EGTTS-7 and the Pareto boundary was used to obtain the optimal structure parameters of the EGTTS-7 by using the loading angles of 0°, 10°, 20°, and 30°. It is found that the crashworthiness of the EGTTS is best when the axial load weight factor of the case is large. Compared with EGTTS and circular tubes(CT), F max can be reduced by up to 50.1% and EA can be increased by up to 22.7%.

Keywords:
Thin-walled tube; Structural bionics; Crashworthiness design; COPRAS; MOPSO algorithm

Graphical Abstract

Keywords:
Thin-walled tube; Structural bionics; Crashworthiness design; COPRAS; MOPSO algorithm

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